CN102903272A - Virtual operation training system of fracturing control device and training method thereof - Google Patents
Virtual operation training system of fracturing control device and training method thereof Download PDFInfo
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Abstract
The invention relates to the technical field of oilfield fracturing, providing a virtual operation training system of a fracturing control device and a training method thereof. The system comprises a measuring truck integrated simulation operation system, a single pump truck simulation operation system, a fracturing blender truck simulation operation system and a teacher station for achieving training teaching contents such as system settings, real-time monitoring, fault making, training records, training and check, browsing and playback, data query and so on. The training system and the training method is safe, high-efficiency, economical and standard, is capable of reproducing operating scenes of a fracturing device in a fracturing scene on a computer, learning, operating and checking the training contents of checking and processing operation specifications, fracturing scene operation flows and routine faults of the fracturing control device.
Description
Technical field
The present invention relates to the oil field compression fracture technical field, specifically a kind of fracturing control device pseudo operation training system and Training Methodology thereof.
Background technology
Along with the continuous application of big-frac treatment unit in the oil field compression fracture operation, the development of supporting big-frac treatment control device is also advanced by leaps and bounds with it, can centralized control 30 main bodys equipments, 50 fracturing unit collaborative works and automatically control fracturing technological process, safety and effect that skilled grasp and the flexible Application of this control device operation directly determined frac job.How to break away from the frac job scene, under the environment of virtual reality, realize the training on operation to the operative employee, become the technical research main points.
Summary of the invention
The present invention is exactly for the weak point in the background technology, and fracturing control device pseudo operation training system and the Training Methodology thereof of a kind of safe, efficient, the economy that provides, standard.It can be equipped in pressure break the on computers virtual reproduction of working scene at pressure break scene, and can realize study, operation and examination to training contentss such as the investigation of fracturing control device working specification, pressure break site work flow process and conventional fault and processing.
The objective of the invention is to be achieved by the following technical measures.
A kind of fracturing control device pseudo operation training system, it comprises:
Measuring truck integrated emulation operating system is used for assigning the centralized operation training contents of finishing described operation unit by man-machine interface;
Single pump truck emulating operating system is used for assigning the training on operation content of finishing single pump truck in the described operation unit by man-machine interface and guidance panel;
The truck-mounted blender emulating operating system is used for assigning the training on operation content of finishing truck-mounted blender in the described operation unit by man-machine interface and guidance panel;
The teacher station is used for system's setting, Real Time Monitoring, fault input, training record, training and examination, browses the training and teaching contents such as playback, data query.
Wherein, comprise measuring truck centralized operation analog controller in the measuring truck integrated emulation operating system, be used for accepting the operation of man-machine interface, simulate device data and the work data of 1-30 platform pump truck, 3 truck-mounted blenders, and data are shown to man-machine interface; Comprise measuring truck integrated emulation operation virtual interaction system, be used for accepting the data of measuring truck centralized operation analog controller, show virtual scene.
Wherein, comprise single pumper operation analog controller in single pump truck emulating operating system, accept the operation of man-machine interface and guidance panel, simulate device data and the work data of 1 pump truck, and data are shown to man-machine interface and guidance panel; Comprise single pump truck simulation operations virtual interaction system, be used for accepting the data of single pump truck analog controller, show virtual scene.
Wherein, comprise truck-mounted blender operation simulation controller in the truck-mounted blender emulating operating system, accept the operation of man-machine interface and guidance panel, simulate device data and the work data of 1 truck-mounted blender, and data are shown to man-machine interface and guidance panel; Comprise truck-mounted blender simulation operations virtual interaction system, be used for accepting the data of truck-mounted blender analog controller, show virtual scene.
In technique scheme, described virtual scene shows by ring curtain system.
In technique scheme, carry out real-time exchanges data by network communication between described measuring truck integrated emulation operating system and the teacher station, student's operations is carried out record, and realize the fault of virtual environment is thrown in and the parameter setting.
In technique scheme, carry out real-time exchanges data by network communication between described single pump truck emulating operating system and the teacher station, student's operations is carried out record, and realize the fault of virtual environment is thrown in and the parameter setting.
In technique scheme, carry out real-time exchanges data by network communication between described truck-mounted blender emulating operating system and the teacher station, student's operations is carried out record, and realize the fault of virtual environment is thrown in and the parameter setting.
In technique scheme, single pump truck emulating operating system, truck-mounted blender emulating operating system all can not carry out communication with the teacher station, and take the form of independence and freedom training.
The present invention also provides a kind of Training Methodology that uses above-mentioned pseudo operation training system, and the method comprises the steps:
1) before the training: by the running software of teacher's station administration software startup pseudo operation training system, some front configuration efforts of training are set, for example, training is when entering, observer's initial position, system sounds setting, system's object parameter and the various initial work such as trainer's number are set.
When 2) training: teacher's station administration software can be looked closely the angle by operation supervise and control, can make things convenient for the third party (non-trainee) to observe simultaneously whole scene, and the functions such as weather time can be set in real time, can carry out fault input work.
3) after the training: teacher's station administration software is responsible for closing whole ring act system; When encircling at ordinary times curtain system inoperative, network connection IP address and the port numbers of each computer terminal can be set, database access address etc. is set, can carry out every training management.
Compare with traditional fracturing control device training on operation process, use this fracturing control device pseudo operation training system to carry out training on operation and have following advantage:
(1) economy
Allow operating personnel give training to the oil field operation scene, required expense and cost are quite surprising, progressively increase along with large-scale shale gas development field difficulty, the economic loss that misoperation causes and the danger of bringing are also increasing, and allow the field staff before removing on-site training, use first this pseudo operation training system, various subjects are carried out repeatedly training, reach skilled degree, just can greatly reduce the number of times of on-site training and the occurrence probability of serious accident, and then can reduce the expense of training.
(2) repeatability
For operating personnel's training, except the operation that will make its skilled grasp routine, it is had in burst accident judge rapidly, and take the ability of corresponding effective measures, and at the scene in the training, this accident is rare, or even do not allow to occur.Such as the pressure surge in the fracturing process, high pressure do not fall, the generation of equipment failure, various down-holes complex accident etc., this does not allow to occur at the scene.And employing pseudo operation training system, Design of System Software then can be presented in various contingent events in face of the start-up repeatedly, make the start-up have enough chances to receive the challenge of various accidents, fracturing unit and frac job there is more deep understanding, working specification to fracturing unit has more skilled grasp, thereby trains out more fully operating personnel.
(3) but popularization
Employed material during the pseudo operation training system does not need under battle conditions, only need necessary equipment and computing machine, be not subjected to the restriction of the aspects such as place, material, equipment, just can give training personnel indoor, therefore can greatly improve the ratio of undergoing training and training course difficulty, reach and improve the whole business of troop and the purpose of level of operating.
Description of drawings
Fig. 1 is embodiment of the invention fracturing control device pseudo operation training system synoptic diagram.
Fig. 2 is measuring truck centralized operation Training Methodology process flow diagram in the embodiment of the invention.
Fig. 3 is single pumper operation Training Methodology process flow diagram in the embodiment of the invention.
Fig. 4 is truck-mounted blender operation training method process flow diagram in the embodiment of the invention.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
As shown in Figure 1, fracturing control device pseudo operation training system of the present invention comprises:
Measuring truck integrated emulation operating system is used for assigning the centralized operation training contents of finishing described operation unit by man-machine interface;
Single pump truck emulating operating system is used for assigning the training on operation content of finishing single pump truck in the described operation unit by man-machine interface and guidance panel;
The truck-mounted blender emulating operating system is used for assigning the training on operation content of finishing truck-mounted blender in the described operation unit by man-machine interface and guidance panel;
The teacher station is used for system's setting, Real Time Monitoring, fault input, training record, training and examination, browses the training and teaching contents such as playback, data query;
Wherein, comprise measuring truck centralized operation analog controller in the measuring truck integrated emulation operating system, be used for accepting the operation of man-machine interface, simulate device data and the work data of 1-30 platform pump truck, 3 truck-mounted blenders, and data are shown to man-machine interface; Comprise measuring truck integrated emulation operation virtual interaction system, be used for accepting the data of measuring truck centralized operation analog controller, show virtual scene.
Wherein, comprise single pumper operation analog controller in single pump truck emulating operating system, accept the operation of man-machine interface and guidance panel, simulate device data and the work data of 1 pump truck, and data are shown to man-machine interface and guidance panel; Comprise single pump truck simulation operations virtual interaction system, be used for accepting the data of single pump truck analog controller, show virtual scene.
Wherein, comprise truck-mounted blender operation simulation controller in the truck-mounted blender emulating operating system, accept the operation of man-machine interface and guidance panel, simulate device data and the work data of 1 truck-mounted blender, and data are shown to man-machine interface and guidance panel; Comprise truck-mounted blender simulation operations virtual interaction system, be used for accepting the data of truck-mounted blender analog controller, show virtual scene.
In the above-described embodiments, described virtual scene shows by ring curtain system.
In the above-described embodiments, carry out real-time exchanges data by network communication between described measuring truck integrated emulation operating system and the teacher station, student's operations is carried out record, and realize the fault of virtual environment is thrown in and the parameter setting.
In the above-described embodiments, carry out real-time exchanges data by network communication between described single pump truck emulating operating system and the teacher station, student's operations is carried out record, and realize the fault of virtual environment is thrown in and the parameter setting.
In the above-described embodiments, carry out real-time exchanges data by network communication between described truck-mounted blender emulating operating system and the teacher station, student's operations is carried out record, and realize the fault of virtual environment is thrown in and the parameter setting.
In the above-described embodiments, single pump truck emulating operating system, truck-mounted blender emulating operating system all can not carry out communication with the teacher station, and take the form of independence and freedom training.
The teacher stands, and 4 model selection, trainings before system management system 4.1 gives training are selected, network connection.Press " startup analogue system " and automatically start measuring truck integrated emulation operation virtual interaction system 1.17, carry out three-dimensional scenic and show.
Under browse mode, can carry out every scene browse operation in system management system 4.1,1.17 these operations of response of measuring truck integrated emulation operation virtual interaction system.
Under measuring truck centralized operation training pattern, press " beginning training " rear database 4.3 and begin to record all following operations:
The man-machine interface 1.1 of centralized control 1-30 platform pump truck on the measuring truck centralized operation platform 1,1.2,1.3 the pump truck hilllock operative employee who participates in the training of measuring truck centralized operation observes current pump truck job state by these 3 screens, and assigns the operations control command by the button on the man-machine interface;
The man-machine interface 1.4 of 3 truck-mounted blenders of centralized control on the measuring truck centralized operation platform 1,1.5,1.6 the truck-mounted blender hilllock operative employee who participates in the training of measuring truck centralized operation observes current truck-mounted blender job state by these 3 screens, and assigns the operations control command by the button on the man-machine interface;
Concentrate on the measuring truck centralized operation platform 1 and gather the display 1.7 that shows work data, 1.8,1.9,1.10, the data acquisition operative employee who participates in the training of measuring truck centralized operation observes current operation job state by these 4 screens, and access the data that need by mouse and keyboard operation and show, carry out Real-time Collection and the record of data;
Industrial control unit (ICU) 1.11,1.12,1.13 on the measuring truck centralized operation platform 1 is accepted man-machine interface 1.1,1.2, and 1.3 operation is simulated the signal of 1-30 platform pump truck, and in man-machine interface 1.1,1.2, shows on 1.3.
Industrial control unit (ICU) 1.14,1.15,1.16 on the measuring truck centralized operation platform 1 is accepted man-machine interface 1.4,1.5, and 1.6 operation is simulated the signal of 1-3 platform truck-mounted blender, and in man-machine interface 1.4,1.5, shows on 1.6.
1.17 pairs of above-mentioned data of measuring truck integrated emulation operation virtual interaction system are carried out the three-dimensional picture reduction, and provide corresponding animation enhancing effect.
Training pattern divides exercise pattern and examination pattern.During the examination pattern, measuring truck integrated emulation operation virtual interaction system 1.17 provides mark and shows.
Database 4.3 stops record after after training finishes, pressing " finishing training ".
Under single pumper operation training pattern, press " beginning training " rear database 4.3 and begin to record all following operations:
The man-machine interface 2.1 of 1 pump truck of control on single pumper operation platform 2, the operative employee who participates in single pumper operation training observes current pump truck job state by this screen, and assigns the operations control command by the button on the man-machine interface 2.1;
Control and show the guidance panel 2.2 of 1 pump truck on single pumper operation platform 2, the operative employee who participates in single pumper operation training observes current pump truck state by this panel, and assigns the operations control command by the switch on the panel, button;
Industrial control unit (ICU) 2.3 on single pumper operation platform is accepted the operation of man-machine interface 2.1 and guidance panel 2.2, the signal of 1 pump truck is simulated, and in man-machine interface 2.1, show on the guidance panel 2.2.
2.4 pairs of above-mentioned data of single pump truck simulation operations virtual interaction system are carried out the three-dimensional picture reduction, and provide corresponding animation enhancing effect.During the examination pattern, provide mark and show.
Database 4.3 stops record after after training finishes, pressing " finishing training ".
Under truck-mounted blender training on operation pattern, press " beginning training " rear database 4.3 and begin to record all following operations:
The man-machine interface 3.1 of 1 truck-mounted blender of control on the truck-mounted blender operator's console 3, the operative employee who participates in the truck-mounted blender training on operation observes current truck-mounted blender job state by this screen, and assigns the operations control command by the button on the man-machine interface 3.1;
Control and show the guidance panel 3.2 of 1 truck-mounted blender on the truck-mounted blender operator's console 3, the operative employee who participates in the truck-mounted blender training on operation observes current truck-mounted blender state by this panel, and assigns the operations control command by the switch on the panel, button;
Industrial control unit (ICU) 3.3 on the truck-mounted blender operator's console 3 is accepted the operation of man-machine interface 3.1 and guidance panel 3.2, the signal of 1 truck-mounted blender is simulated, and in man-machine interface 3.1, show on the guidance panel 3.2.
3.4 pairs of above-mentioned data of truck-mounted blender simulation operations virtual interaction system are carried out the three-dimensional picture reduction, and provide corresponding animation enhancing effect.During the examination pattern, provide mark and show.
Database 4.3 stops record after after training finishes, pressing " finishing training ".
After training finished, the teacher stood and 4 can switch to playback mode, carried out playback to just now training or to former historical record.
Before training finishes or after training finishes, the teacher stands and 4 can carry out the work such as editor, inquiry, printing of database 4.3 by examining inquiry system 4.2.
Present embodiment provides a kind of operation training method, its specific procedure flow process such as Fig. 2, Fig. 3, shown in Figure 4 for above-mentioned fracturing control device pseudo operation training system.
As shown in Figure 2, follow these steps to realize the simulation operations training of measuring truck centralized operation.
Step 1: connect measuring truck simulation operations training system and teacher station, the analogue system virtual scene is carried out the initialization setting, pump truck, truck-mounted blender model and initial position, original state are arranged.
Step 2: at teacher's input job design table of standing.
Step 3: press " beginning training " at the teacher station, begin to record training process.
Step 4: the pump truck worker operates the hilllock and on request 1-30 platform pump truck is carried out operations and control; Operations and control are carried out to truck-mounted blender on request in truck-mounted blender operation hilllock; Monitor and record work data, curve on the data acquisition hilllock.
Step 5: simulation interactive system and analog control system carry out real-time, interactive, and the student is by the observation operating result to three-dimensional equipment and parts.
Step 6: at teacher's enterprising line operate of display of standing, carry out fault and throw in, observe operator's reply situation; The automatic record of database.
Step 7: under the examination pattern, provide scoring according to the operational circumstances that operates the student.
Step 8: training pattern finishes, and presses " finishing training " at the teacher station.
As shown in Figure 3, follow these steps to realize the simulation operations training of single pump truck.
Step 1: connect single pump truck simulation operations training system and teacher station, the analogue system virtual scene is carried out the initialization setting, pump truck model and initial position, original state are arranged.
Step 2: if select the free practice pattern, then disconnect network connection; If select the examination pattern, then keep network communication.
Step 3: press " beginning training " at the teacher station, begin to record training process.
Step 4: student's counter plate operates or operation interface is operated, and opens car, promotes the operations such as throttle, gearshift, discharge by standard and predetermined operation design.
Step 5: simulation interactive system and analog control system carry out real-time, interactive, and the student is by the observation operating result to three-dimensional equipment and parts.
Step 6: in the network communication situation, at teacher's enterprising line operate of display of standing, carry out fault and throw in, observe operator's reply situation; The automatic record of database.
Step 7: under the examination pattern, provide scoring according to the operational circumstances that operates the student.
Step 8: training pattern finishes, and presses " finishing training " at the teacher station.
As shown in Figure 4, follow these steps to realize the simulation operations training of truck-mounted blender.
Step 1: connect truck-mounted blender simulation operations training system and teacher station, the analogue system virtual scene is carried out the initialization setting, truck-mounted blender model and initial position, original state are arranged.
Step 2: if select the free practice pattern, then disconnect network connection; If select the examination pattern, then keep network communication.
Step 3: press " beginning training " at the teacher station, begin to record training process.
Step 4: student's counter plate operates or operation interface is operated, and opens car, sucks, adds the operations such as sand, discharge by standard and predetermined operation design.
Step 5: simulation interactive system and analog control system carry out real-time, interactive, and the student is by the observation operating result to three-dimensional equipment and parts.
Step 6: in the network communication situation, at teacher's enterprising line operate of display of standing, carry out fault and throw in, observe operator's reply situation; The automatic record of database.
Step 7: under the examination pattern, provide scoring according to the operational circumstances that operates the student.
Step 8: training pattern finishes, and presses " finishing training " at the teacher station.
Claims (6)
1. a fracturing control device pseudo operation training system is characterized in that: comprise
Measuring truck integrated emulation operating system is used for assigning by man-machine interface the centralized operation training contents of the unit that fulfils assignment;
Single pump truck emulating operating system is used for assigning by man-machine interface and guidance panel the training on operation content of single pump truck in the unit that fulfils assignment;
The truck-mounted blender emulating operating system is used for assigning by man-machine interface and guidance panel the training on operation content of truck-mounted blender in the unit that fulfils assignment;
The teacher station is used for realizing the training and teaching content, comprises system's setting, Real Time Monitoring, fault input, training record, training and examination, browses playback, data query;
Comprise measuring truck centralized operation analog controller in the described measuring truck integrated emulation operating system, be used for accepting the operation of man-machine interface, simulate device data and the work data of 1-30 platform pump truck, 3 truck-mounted blenders, and data are shown to man-machine interface; Comprise measuring truck integrated emulation operation virtual interaction system, be used for accepting the data of measuring truck centralized operation analog controller, show virtual scene;
Described single pump truck emulating operating system comprises single pumper operation analog controller, is used for accepting the operation of man-machine interface and guidance panel, simulates device data and the work data of 1 pump truck, and data are shown to man-machine interface and guidance panel; Comprise single pump truck simulation operations virtual interaction system, be used for accepting the data of single pumper operation analog controller, show virtual scene;
Described truck-mounted blender emulating operating system comprises truck-mounted blender operation simulation controller, is used for accepting the operation of man-machine interface and guidance panel, simulates device data and the work data of 1 truck-mounted blender, and data are shown to man-machine interface and guidance panel; Comprise truck-mounted blender simulation operations virtual interaction system, be used for accepting the data of truck-mounted blender operation simulation controller, show virtual scene.
2. fracturing control device pseudo operation training system according to claim 1, it is characterized in that: carry out real-time exchanges data by network communication between described measuring truck integrated emulation operating system and the teacher station, operations to the student is carried out record, and realizes the fault of virtual environment is thrown in and the parameter setting.
3. fracturing control device pseudo operation training system according to claim 1, it is characterized in that: carry out real-time exchanges data by network communication between described single pump truck emulating operating system and the teacher station, operations to the student is carried out record, and realizes the fault of virtual environment is thrown in and the parameter setting.
4. fracturing control device pseudo operation training system according to claim 1, it is characterized in that: carry out real-time exchanges data by network communication between described truck-mounted blender emulating operating system and the teacher station, operations to the student is carried out record, and realizes the fault of virtual environment is thrown in and the parameter setting.
5. fracturing control device pseudo operation training system according to claim 1, it is characterized in that: described single pump truck emulating operating system, truck-mounted blender emulating operating system all can not carry out communication with the teacher station, and take the form of independence and freedom training.
6. Training Methodology that uses fracturing control device pseudo operation training system as claimed in claim 1, it is characterized in that: the method comprises
1) the simulation operations training of measuring truck centralized operation:
Step 1 connects measuring truck simulation operations training system and teacher station, and the analogue system virtual scene is carried out the initialization setting, and pump truck, truck-mounted blender model and initial position, original state are arranged;
Step 2 is at teacher's input job design table of standing;
Step 3 is pressed " beginning training " at the teacher station, begin to record training process;
Step 4, the pump truck worker operates the hilllock and on request 1-30 platform pump truck is carried out operations and control; Operations and control are carried out to truck-mounted blender on request in truck-mounted blender operation hilllock; Monitor and record work data, curve on the data acquisition hilllock;
Step 5, simulation interactive system and analog control system carry out real-time, interactive, and the student is by the observation operating result to three-dimensional equipment and parts;
Step 6 at teacher's enterprising line operate of display of standing, is carried out fault and is thrown in, and observes operator's reply situation; The automatic record of database;
Step 7 under the examination pattern, provides scoring according to the operational circumstances that operates the student;
Step 8, training pattern finishes, and presses " finishing training " at the teacher station;
2) the simulation operations training of single pump truck:
Step 1 connects single pump truck simulation operations training system and teacher station, and the analogue system virtual scene is carried out the initialization setting, and pump truck model and initial position, original state are arranged;
Step 2 if select the free practice pattern, then disconnects network connection; If select the examination pattern, then keep network communication;
Step 3 is pressed " beginning training " at the teacher station, begin to record training process;
Step 4, student's counter plate operates or operation interface is operated, and opens car, promotes throttle, gearshift, discharging operation by standard and predetermined operation design;
Step 5, simulation interactive system and analog control system carry out real-time, interactive, and the student is by the observation operating result to three-dimensional equipment and parts;
Step 6 in the network communication situation, at teacher's enterprising line operate of display of standing, is carried out fault and is thrown in, and observes operator's reply situation; The automatic record of database;
Step 7 under the examination pattern, provides scoring according to the operational circumstances that operates the student;
Step 8, training pattern finishes, and presses " finishing training " at the teacher station;
3) the simulation operations training of truck-mounted blender:
Step 1 connects truck-mounted blender simulation operations training system and teacher station, and the analogue system virtual scene is carried out the initialization setting, and truck-mounted blender model and initial position, original state are arranged;
Step 2 if select the free practice pattern, then disconnects network connection; If select the examination pattern, then keep network communication;
Step 3 is pressed " beginning training " at the teacher station, begin to record training process;
Step 4, student's counter plate operates or operation interface is operated, and opens car, sucks, adds the operations such as sand, discharge by standard and predetermined operation design;
Step 5, simulation interactive system and analog control system carry out real-time, interactive, and the student is by the observation operating result to three-dimensional equipment and parts;
Step 6 in the network communication situation, at teacher's enterprising line operate of display of standing, is carried out fault and is thrown in, and observes operator's reply situation; The automatic record of database;
Step 7 under the examination pattern, provides scoring according to the operational circumstances that operates the student;
Step 8, training pattern finishes, and presses " finishing training " at the teacher station.
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CN103280147B (en) * | 2013-05-21 | 2015-05-27 | 江苏通睿信息科技发展有限公司 | Mechanical device maintenance training system and method by using 3D (three-dimensional) technology |
CN103632581A (en) * | 2013-12-17 | 2014-03-12 | 国家电网公司 | Debugging, operation and maintenance simulation method of electric energy collection terminals |
CN103632581B (en) * | 2013-12-17 | 2015-12-30 | 国家电网公司 | Electric energy acquisition terminal debugging O&M analog simulation method |
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CN106409045A (en) * | 2016-09-22 | 2017-02-15 | 国家电网公司 | Safety emergency training method and system for hydraulic power plant |
CN109697914A (en) * | 2019-03-14 | 2019-04-30 | 中国铁建重工集团有限公司 | A kind of shield machine simulation training system |
CN109919509A (en) * | 2019-03-17 | 2019-06-21 | 清华大学 | A kind of intelligence manufacture post evaluation and test excitation system up to standard |
CN114241842A (en) * | 2021-12-21 | 2022-03-25 | 杭州电子科技大学 | Safety technical operation training and checking device and method for hazardous chemical worker |
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