CN102903272B - Virtual operation training system of fracturing control device and training method thereof - Google Patents
Virtual operation training system of fracturing control device and training method thereof Download PDFInfo
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- CN102903272B CN102903272B CN201210388881.XA CN201210388881A CN102903272B CN 102903272 B CN102903272 B CN 102903272B CN 201210388881 A CN201210388881 A CN 201210388881A CN 102903272 B CN102903272 B CN 102903272B
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Abstract
The invention relates to the technical field of oilfield fracturing, providing a virtual operation training system of a fracturing control device and a training method thereof. The system comprises a measuring truck integrated simulation operation system, a single pump truck simulation operation system, a fracturing blender truck simulation operation system and a teacher station for achieving training teaching contents such as system settings, real-time monitoring, fault making, training records, training and check, browsing and playback, data query and so on. The training system and the training method is safe, high-efficiency, economical and standard, is capable of reproducing operating scenes of a fracturing device in a fracturing scene on a computer, learning, operating and checking the training contents of checking and processing operation specifications, fracturing scene operation flows and routine faults of the fracturing control device.
Description
Technical field
The present invention relates to oil field compression fracture technical field, specifically a kind of fracturing control device pseudo operation training system and Training Methodology thereof.
Background technology
Along with the continuous application of big-frac treatment unit in oil field compression fracture operation, the development of supporting big-frac treatment control device is also advanced by leaps and bounds with it, can centralized control 30 main bodys equipments, 50 fracturing unit collaborative works and control fracturing technological process automatically, safety and effect that the skilled grasp of this control device operation and flexible Application have directly been determined to frac job.How to depart from frac job scene, under the environment of virtual reality, realize the training on operation to operative employee, become technical research main points.
Summary of the invention
The present invention is exactly for the weak point in background technology, and fracturing control device pseudo operation training system and the Training Methodology thereof of a kind of safe, efficient, the economy providing, standard.It can be equipped in pressure break the working scene virtual reproduction on computers at pressure break scene, and can realize study, operation and the examination to training contentss such as the investigation of fracturing control device working specification, pressure break site work flow process and conventional fault and processing.
The object of the invention is to be achieved by the following technical measures.
A fracturing control device pseudo operation training system, it comprises:
Measuring truck integrated emulation operating system, is used for having assigned by man-machine interface the centralized operation training contents of described operation unit;
Single pump truck emulating operating system, is used for having assigned by man-machine interface and guidance panel the training on operation content of single pump truck in described operation unit;
Truck-mounted blender emulating operating system, is used for having assigned by man-machine interface and guidance panel the training on operation content of truck-mounted blender in described operation unit;
Teacher station, for system setting, in real time monitoring, fault input, training record, training and examination, browse the training and teaching contents such as playback, data query.
Wherein, in measuring truck integrated emulation operating system, comprise measuring truck centralized operation analog controller, for accepting the operation of man-machine interface, device data and the work data of simulation 1-30 platform pump truck, 3 truck-mounted blenders, and data are shown to man-machine interface; Comprise measuring truck integrated emulation operation virtual interaction system, for accepting the data of measuring truck centralized operation analog controller, show virtual scene.
Wherein, in single pump truck emulating operating system, comprise single pumper operation analog controller, accept the operation of man-machine interface and guidance panel, device data and the work data of 1 pump truck of simulation, and data are shown to man-machine interface and guidance panel; Comprise single pump truck simulation operations virtual interaction system, for accepting the data of single pump truck analog controller, show virtual scene.
Wherein, in truck-mounted blender emulating operating system, comprise truck-mounted blender operation simulation controller, accept the operation of man-machine interface and guidance panel, device data and the work data of 1 truck-mounted blender of simulation, and data are shown to man-machine interface and guidance panel; Comprise truck-mounted blender simulation operations virtual interaction system, for accepting the data of truck-mounted blender analog controller, show virtual scene.
In technique scheme, described virtual scene shows by ring curtain system.
In technique scheme, between described measuring truck integrated emulation operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
In technique scheme, between described single pump truck emulating operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
In technique scheme, between described truck-mounted blender emulating operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
In technique scheme, single pump truck emulating operating system, truck-mounted blender emulating operating system all can not carry out communication with teacher station, and take the form of independence and freedom training.
The present invention also provides a kind of Training Methodology that uses above-mentioned pseudo operation training system, and the method comprises the steps:
1) before training: by the running software of teacher's station administration software startup pseudo operation training system, some configuration efforts before training are set, for example, training is when enter, observer's initial position, system sounds setting, system object parameter and the various initial work such as trainer's number are set.
2) while training: teacher's station administration software can be looked closely angle by operation supervise and control, can facilitate the third party (non-trainee) to observe whole scene simultaneously, and the functions such as weather time can be set in real time, can carry out fault input work.
3) after training: teacher's station administration software is responsible for closing whole ring curtain system; While encircling at ordinary times curtain system inoperative, the network that each computer terminal can be set connects IP address and port numbers, and database access address etc. is set, and can carry out every training management.
Compare with traditional fracturing control device training on operation process, use this fracturing control device pseudo operation training system to carry out training on operation tool and have the following advantages:
(1) economy
Allow operating personnel give training to oil field operation scene, required expense and cost are quite surprising, progressively increase along with large-scale shale gas development field difficulty, the economic loss that misoperation causes and the danger of bringing are also increasing, and allow field staff before removing on-site training, first use this pseudo operation training system, various subjects are carried out to training repeatedly, reach skilled degree, just can greatly reduce the number of times of on-site training and the occurrence probability of serious accident, and then can reduce the expense of training.
(2) repeatability
For operating personnel's training, except will making the operation of its skilled grasp routine, also to make it have in burst accident and judge rapidly, and take the ability of corresponding effective measures, and at the scene in training, this accident is rare, or even do not allow to occur.Such as the pressure surge in fracturing process, high pressure do not fall, the generation of equipment failure, various down-holes complex accident etc., this is all not allow to occur at the scene.And employing pseudo operation training system, Design of System Software can be presented in various contingent events in face of start-up repeatedly, make start-up have enough chances to receive the challenge of various accidents, fracturing unit and frac job are had to more deep understanding, the working specification of fracturing unit is had to more skilled grasp, thereby train out more fully operating personnel.
(3) can popularization
The material that pseudo operation training system is used in not needing under battle conditions, only need necessary equipment and computing machine, be not subject to the restriction of the aspects such as place, material, equipment, indoor, just can give training personnel, therefore can greatly improve the ratio of undergoing training and training course difficulty, reach and improve the whole operation business of troop and the object of level.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention fracturing control device pseudo operation training system schematic diagram.
Fig. 2 is measuring truck centralized operation Training Methodology process flow diagram in the embodiment of the present invention.
Fig. 3 is single pumper operation Training Methodology process flow diagram in the embodiment of the present invention.
Fig. 4 is truck-mounted blender operation training method process flow diagram in the embodiment of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figure 1, fracturing control device pseudo operation training system of the present invention, comprising:
Measuring truck integrated emulation operating system, is used for having assigned by man-machine interface the centralized operation training contents of described operation unit;
Single pump truck emulating operating system, is used for having assigned by man-machine interface and guidance panel the training on operation content of single pump truck in described operation unit;
Truck-mounted blender emulating operating system, is used for having assigned by man-machine interface and guidance panel the training on operation content of truck-mounted blender in described operation unit;
Teacher station, for system setting, in real time monitoring, fault input, training record, training and examination, browse the training and teaching contents such as playback, data query;
Wherein, in measuring truck integrated emulation operating system, comprise measuring truck centralized operation analog controller, for accepting the operation of man-machine interface, device data and the work data of simulation 1-30 platform pump truck, 3 truck-mounted blenders, and data are shown to man-machine interface; Comprise measuring truck integrated emulation operation virtual interaction system, for accepting the data of measuring truck centralized operation analog controller, show virtual scene.
Wherein, in single pump truck emulating operating system, comprise single pumper operation analog controller, accept the operation of man-machine interface and guidance panel, device data and the work data of 1 pump truck of simulation, and data are shown to man-machine interface and guidance panel; Comprise single pump truck simulation operations virtual interaction system, for accepting the data of single pump truck analog controller, show virtual scene.
Wherein, in truck-mounted blender emulating operating system, comprise truck-mounted blender operation simulation controller, accept the operation of man-machine interface and guidance panel, device data and the work data of 1 truck-mounted blender of simulation, and data are shown to man-machine interface and guidance panel; Comprise truck-mounted blender simulation operations virtual interaction system, for accepting the data of truck-mounted blender analog controller, show virtual scene.
In the above-described embodiments, described virtual scene shows by ring curtain system.
In the above-described embodiments, between described measuring truck integrated emulation operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
In the above-described embodiments, between described single pump truck emulating operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
In the above-described embodiments, between described truck-mounted blender emulating operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
In the above-described embodiments, single pump truck emulating operating system, truck-mounted blender emulating operating system all can not carry out communication with teacher station, and take the form of independence and freedom training.
Teacher stands, and 4 model selection, trainings before giveing training in system management system 4.1 are selected, network connects.Press " startup analogue system " and automatically start measuring truck integrated emulation operation virtual interaction system 1.17, carry out three-dimensional scenic demonstration.
Under browse mode, can in system management system 4.1, carry out every scene browse operation, 1.17 these operations of response of measuring truck integrated emulation operation virtual interaction system.
Under measuring truck centralized operation training pattern, press " starting training " rear database 4.3 and start to record all following operations:
The man-machine interface 1.1 of centralized control 1-30 platform pump truck on measuring truck centralized operation platform 1,1.2,1.3, the pump truck hilllock operative employee who participates in the training of measuring truck centralized operation observes current pump truck job state by these 3 screens, and assigns operations control command by the button in man-machine interface;
The man-machine interface 1.4 of 3 truck-mounted blenders of centralized control on measuring truck centralized operation platform 1,1.5,1.6, the truck-mounted blender hilllock operative employee who participates in the training of measuring truck centralized operation observes current truck-mounted blender job state by these 3 screens, and assigns operations control command by the button in man-machine interface;
On measuring truck centralized operation platform 1, concentrate and gather the display 1.7 that shows work data, 1.8,1.9,1.10, the data acquisition operative employee who participates in the training of measuring truck centralized operation observes current operation job state by these 4 screens, and by mouse and keyboard operation, recall the data that need and show, carry out Real-time Collection and the record of data;
Industrial control unit (ICU) 1.11,1.12,1.13 on measuring truck centralized operation platform 1 is accepted man-machine interface 1.1,1.2, and 1.3 operation is simulated the signal of 1-30 platform pump truck, and in man-machine interface 1.1,1.2, shows on 1.3.
Industrial control unit (ICU) 1.14,1.15,1.16 on measuring truck centralized operation platform 1 is accepted man-machine interface 1.4,1.5, and 1.6 operation is simulated the signal of 1-3 platform truck-mounted blender, and in man-machine interface 1.4,1.5, shows on 1.6.
1.17 pairs of above-mentioned data of measuring truck integrated emulation operation virtual interaction system are carried out three-dimensional picture reduction, and provide corresponding animation enhancing effect.
Training pattern divides exercise mode and examination pattern.During examination pattern, measuring truck integrated emulation operation virtual interaction system 1.17 provides mark and shows.
After after training finishes, pressing " finishing training ", database 4.3 stops record.
Under single pumper operation training pattern, press " starting training " rear database 4.3 and start to record all following operations:
On single pumper operation platform 2, control the man-machine interface 2.1 of 1 pump truck, the operative employee who participates in single pumper operation training observes current pump truck job state by this screen, and assigns operations control command by the button in man-machine interface 2.1;
The guidance panel 2.2 of controlling and show 1 pump truck on single pumper operation platform 2, the operative employee who participates in single pumper operation training observes current pump truck state by this panel, and assigns operations control command by the switch on panel, button;
Industrial control unit (ICU) 2.3 on single pumper operation platform is accepted the operation of man-machine interface 2.1 and guidance panel 2.2, the signal of 1 pump truck is simulated, and in man-machine interface 2.1, on guidance panel 2.2, show.
2.4 pairs of above-mentioned data of single pump truck simulation operations virtual interaction system are carried out three-dimensional picture reduction, and provide corresponding animation enhancing effect.During examination pattern, provide mark and show.
After after training finishes, pressing " finishing training ", database 4.3 stops record.
Under truck-mounted blender training on operation pattern, press " starting training " rear database 4.3 and start to record all following operations:
On truck-mounted blender operator's console 3, control the man-machine interface 3.1 of 1 truck-mounted blender, the operative employee who participates in truck-mounted blender training on operation observes current truck-mounted blender job state by this screen, and assigns operations control command by the button in man-machine interface 3.1;
On truck-mounted blender operator's console 3, control and show the guidance panel 3.2 of 1 truck-mounted blender, the operative employee who participates in truck-mounted blender training on operation observes current truck-mounted blender state by this panel, and assigns operations control command by the switch on panel, button;
Industrial control unit (ICU) 3.3 on truck-mounted blender operator's console 3 is accepted the operation of man-machine interface 3.1 and guidance panel 3.2, the signal of 1 truck-mounted blender is simulated, and in man-machine interface 3.1, on guidance panel 3.2, show.
3.4 pairs of above-mentioned data of truck-mounted blender simulation operations virtual interaction system are carried out three-dimensional picture reduction, and provide corresponding animation enhancing effect.During examination pattern, provide mark and show.
After after training finishes, pressing " finishing training ", database 4.3 stops record.
After training finishes, teacher stands and 4 can switch to playback mode, to training just now or former historical record is carried out to playback.
Before training finishes or after training finishes, teacher stands and 4 can carry out by examination inquiry system 4.2 work such as editor, inquiry, printing of database 4.3.
The present embodiment provides a kind of operation training method to above-mentioned fracturing control device pseudo operation training system, and its specific procedure flow process as shown in Figure 2, Figure 3, Figure 4.
As shown in Figure 2, follow these steps to realize the simulation operations training of measuring truck centralized operation.
Step 1: connect measuring truck simulation operations training system and teacher station, analogue system virtual scene is carried out to initialization setting, pump truck, truck-mounted blender model and initial position, original state are arranged.
Step 2: stand and input job design table teacher.
Step 3: press " starting training " at teacher station, start to record training process.
Step 4: operations and control are carried out to 1-30 platform pump truck on request in pump truck work operation hilllock; Operations and control are carried out to truck-mounted blender on request in truck-mounted blender operation hilllock; Monitor and record work data, curve on data acquisition hilllock.
Step 5: simulation interactive system and analog control system carry out real-time, interactive, student is by the observation operating result to three-dimensional equipment and parts.
Step 6: at teacher's enterprising line operate of display of standing, carry out fault input, observe operator's reply situation; The automatic record of database.
Step 7: under examination pattern, provide scoring according to operation student's operational circumstances.
Step 8: training pattern finishes, presses " finishing training " at teacher station.
As shown in Figure 3, follow these steps to realize the simulation operations training of single pump truck.
Step 1: connect single pump truck simulation operations training system and teacher station, analogue system virtual scene is carried out to initialization setting, pump truck model and initial position, original state are arranged.
Step 2: if select free practice pattern, disconnect network and connect; If select examination pattern, keep network communication.
Step 3: press " starting training " at teacher station, start to record training process.
Step 4: student's counter plate operates or operation interface is operated, opens car, promotes the operations such as throttle, gearshift, discharge by standard and predetermined operation design.
Step 5: simulation interactive system and analog control system carry out real-time, interactive, student is by the observation operating result to three-dimensional equipment and parts.
Step 6: in network communication situation, at teacher's enterprising line operate of display of standing, carry out fault input, observe operator's reply situation; The automatic record of database.
Step 7: under examination pattern, provide scoring according to operation student's operational circumstances.
Step 8: training pattern finishes, presses " finishing training " at teacher station.
As shown in Figure 4, follow these steps to realize the simulation operations training of truck-mounted blender.
Step 1: connect truck-mounted blender simulation operations training system and teacher station, analogue system virtual scene is carried out to initialization setting, truck-mounted blender model and initial position, original state are arranged.
Step 2: if select free practice pattern, disconnect network and connect; If select examination pattern, keep network communication.
Step 3: press " starting training " at teacher station, start to record training process.
Step 4: student's counter plate operates or operation interface is operated, opens car, sucks, adds the operations such as sand, discharge by standard and predetermined operation design.
Step 5: simulation interactive system and analog control system carry out real-time, interactive, student is by the observation operating result to three-dimensional equipment and parts.
Step 6: in network communication situation, at teacher's enterprising line operate of display of standing, carry out fault input, observe operator's reply situation; The automatic record of database.
Step 7: under examination pattern, provide scoring according to operation student's operational circumstances.
Step 8: training pattern finishes, presses " finishing training " at teacher station.
Claims (5)
1. a Training Methodology for fracturing control device pseudo operation training system, this fracturing control device pseudo operation training system comprises
Measuring truck integrated emulation operating system, is used for assigning by man-machine interface the centralized operation training contents of the unit that fulfils assignment;
Single pump truck emulating operating system, is used for assigning by man-machine interface and guidance panel the training on operation content of single pump truck in the unit that fulfils assignment;
Truck-mounted blender emulating operating system, is used for assigning by man-machine interface and guidance panel the training on operation content of truck-mounted blender in the unit that fulfils assignment;
Teacher station, for realizing training and teaching content, comprises system setting, real-time monitoring, fault input, training record, training and examination, browses playback, data query;
In described measuring truck integrated emulation operating system, comprise measuring truck centralized operation analog controller, for accepting the operation of man-machine interface, device data and the work data of simulation 1-30 platform pump truck, 3 truck-mounted blenders, and data are shown to man-machine interface; Comprise measuring truck integrated emulation operation virtual interaction system, for accepting the data of measuring truck centralized operation analog controller, show virtual scene;
Described single pump truck emulating operating system comprises single pumper operation analog controller, for accepting the operation of man-machine interface and guidance panel, and device data and the work data of 1 pump truck of simulation, and data are shown to man-machine interface and guidance panel; Comprise single pump truck simulation operations virtual interaction system, for accepting the data of single pumper operation analog controller, show virtual scene;
Described truck-mounted blender emulating operating system comprises truck-mounted blender operation simulation controller, for accepting the operation of man-machine interface and guidance panel, and device data and the work data of 1 truck-mounted blender of simulation, and data are shown to man-machine interface and guidance panel; Comprise truck-mounted blender simulation operations virtual interaction system, for accepting the data of truck-mounted blender operation simulation controller, show virtual scene;
The Training Methodology that it is characterized in that above-mentioned training system comprises:
1) the simulation operations training of measuring truck centralized operation:
Step 1, connects measuring truck simulation operations training system and teacher station, and analogue system virtual scene is carried out to initialization setting, and pump truck, truck-mounted blender model and initial position, original state are arranged;
Step 2, stands and inputs job design table teacher;
Step 3, presses " starting training " at teacher station, start to record training process;
Step 4, operations and control are carried out to 1-30 platform pump truck on request in pump truck work operation hilllock; Operations and control are carried out to truck-mounted blender on request in truck-mounted blender operation hilllock; Monitor and record work data, curve on data acquisition hilllock;
Step 5, simulation interactive system and analog control system carry out real-time, interactive, and student is by the observation operating result to three-dimensional equipment and parts;
Step 6, at teacher's enterprising line operate of display of standing, carries out fault input, observes operator's reply situation; The automatic record of database;
Step 7, under examination pattern, provides scoring according to operation student's operational circumstances;
Step 8, training pattern finishes, and presses " finishing training " at teacher station;
2) the simulation operations training of single pump truck:
Step 1, connects single pump truck simulation operations training system and teacher station, and analogue system virtual scene is carried out to initialization setting, and pump truck model and initial position, original state are arranged;
Step 2, if select free practice pattern, disconnects network and connects; If select examination pattern, keep network communication;
Step 3, presses " starting training " at teacher station, start to record training process;
Step 4, student's counter plate operates or operation interface is operated, and by standard and predetermined operation design, opens car, promotes throttle, gearshift, discharging operation;
Step 5, simulation interactive system and analog control system carry out real-time, interactive, and student is by the observation operating result to three-dimensional equipment and parts;
Step 6, in network communication situation, at teacher's enterprising line operate of display of standing, carries out fault input, observes operator's reply situation; The automatic record of database;
Step 7, under examination pattern, provides scoring according to operation student's operational circumstances;
Step 8, training pattern finishes, and presses " finishing training " at teacher station;
3) the simulation operations training of truck-mounted blender:
Step 1, connects truck-mounted blender simulation operations training system and teacher station, and analogue system virtual scene is carried out to initialization setting, and truck-mounted blender model and initial position, original state are arranged;
Step 2, if select free practice pattern, disconnects network and connects; If select examination pattern, keep network communication;
Step 3, presses " starting training " at teacher station, start to record training process;
Step 4, student's counter plate operates or operation interface is operated, and by standard and predetermined operation design, opens car, sucks, adds the operations such as sand, discharge;
Step 5, simulation interactive system and analog control system carry out real-time, interactive, and student is by the observation operating result to three-dimensional equipment and parts;
Step 6, in network communication situation, at teacher's enterprising line operate of display of standing, carries out fault input, observes operator's reply situation; The automatic record of database;
Step 7, under examination pattern, provides scoring according to operation student's operational circumstances;
Step 8, training pattern finishes, and presses " finishing training " at teacher station.
2. the Training Methodology of fracturing control device pseudo operation training system according to claim 1, it is characterized in that: between described measuring truck integrated emulation operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
3. the Training Methodology of fracturing control device pseudo operation training system according to claim 1, it is characterized in that: between described single pump truck emulating operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
4. the Training Methodology of fracturing control device pseudo operation training system according to claim 1, it is characterized in that: between described truck-mounted blender emulating operating system and teacher station, by network communication, carry out real-time exchanges data, student's operations is carried out to record, and realize the fault of virtual environment is thrown in and parameter setting.
5. the Training Methodology of fracturing control device pseudo operation training system according to claim 1, it is characterized in that: described single pump truck emulating operating system, truck-mounted blender emulating operating system all do not carry out communication with teacher station, and the form of taking independence and freedom to train.
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| CN103632581B (en) * | 2013-12-17 | 2015-12-30 | 国家电网公司 | Electric energy acquisition terminal debugging O&M analog simulation method |
| CN104464487B (en) * | 2014-12-09 | 2017-01-25 | 四机赛瓦石油钻采设备有限公司 | Direct combustion type liquid nitrogen pump device simulating training system and method |
| CN106409045A (en) * | 2016-09-22 | 2017-02-15 | 国家电网公司 | Safety emergency training method and system for hydraulic power plant |
| CN109697914A (en) * | 2019-03-14 | 2019-04-30 | 中国铁建重工集团有限公司 | A kind of shield machine simulation training system |
| CN109919509A (en) * | 2019-03-17 | 2019-06-21 | 清华大学 | A kind of intelligence manufacture post evaluation and test excitation system up to standard |
| CN114241842A (en) * | 2021-12-21 | 2022-03-25 | 杭州电子科技大学 | Safety technical operation training and checking device and method for hazardous chemical worker |
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| CN102182436A (en) * | 2011-04-15 | 2011-09-14 | 成都盛特石油装备模拟技术开发有限公司 | Fracture acidizing simulator and method |
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