CN102901771B - A kind of defect quantitative nondestructive inspecting equipment for oil casing - Google Patents
A kind of defect quantitative nondestructive inspecting equipment for oil casing Download PDFInfo
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- CN102901771B CN102901771B CN201110216831.9A CN201110216831A CN102901771B CN 102901771 B CN102901771 B CN 102901771B CN 201110216831 A CN201110216831 A CN 201110216831A CN 102901771 B CN102901771 B CN 102901771B
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Abstract
The present invention relates to a kind of defect quantitative nondestructive inspecting equipment for oil casing; By probe, probe frame, signal wireless transmits and signal amplifying system, ball, stator, mover, support and roller are formed; The drum type brake stator being wound around copper cash is fixed on support, three balls are fixed on stator inner surface, the drum type brake mover being wound around copper cash is placed on ball, mover connects as one with probe frame, 2-4 probe is circumferentially evenly arranged on probe frame inside surface, signal wireless transmission and signal amplifying system and battery are arranged on probe frame outside surface, and are connected with probe; Roller is placed in support both sides; This equipment is electromagnetic method, avoid cleaning requirement, do not need to carry out visual inspection to detection zone and can obtain a large amount of information such as defect length, depth and place, these results detected can be used as historgraphic data recording in computer, trace to the source and audit for later data.
Description
Technical field
The present invention relates to a kind of defect quantitative nondestructive inspecting equipment for oil casing.
Background technology
The methods such as existing tubing and casing defect ray detection, Ultrasonic Detection, Magnetic testing, Liquid penetrant testing, EDDY CURRENT can realize the qualitative detection of excessive defect, but can not determine surface or inherent vice size measures, data cannot be provided for the calculating of the tubing and casing safety reliability in use, the reliability design of tubing and casing tubing string can not be applicable to, need the reliability design that a kind of lossless detection method that quantitatively can detect flaw size is tubing string to provide basic data.The quantitative detecting method that a kind of oil annular tube defect quantitative non-destructive control probe of the present invention can be defect provides appointed condition.
Electromagnetic supersonic flaw detecting is an emerging Dynamic Non-Destruction Measurement.Have without the need to couplant due to electromagnetic supersonic flaw detecting and be convenient to features such as exciting various mode ultrasonic, all having wide practical use at metallurgy, railway, oil, electric power, chemical industry, nuclear energy and even military industry field, more and more cause the concern of people.It is particularly suitable for using the place of couplant to carry out carrying out flaw detection.Alternating current field measurement technology (ACFM) detects for fatigue crack and welded structure and has for a long time, alternatively there has also been at marine industry now and applies widely.Because this technology is electromagnetic method, avoid thorough cleaning requirement, have many facilities than classic method, particularly do not need to carry out visual inspection to detection zone, whole testing result records can be obtained for examination and alignment purpose, to provide higher reliability, reduce manual operation and rely on.Because this technology provides the information that defect length, depth and place etc. are a large amount of, these results detected can be used as historgraphic data recording in computer, trace to the source and audit for later data.
Summary of the invention
The object of this invention is to provide a kind of defect quantitative nondestructive inspecting equipment for oil casing, the quantitative detecting method that can be defect provides appointed condition.
Defect quantitative nondestructive inspecting equipment for oil casing of the present invention is made up of probe, probe frame, signal wireless transmission and signal amplifying system, ball, stator, mover, support and roller;
The drum type brake stator being wound around copper cash is fixed on support, three balls are fixed on stator inner surface, the drum type brake mover being wound around copper cash is placed on ball, mover connects as one with probe frame, 2-4 probe is circumferentially evenly arranged on probe frame inside surface, signal wireless transmission and signal amplifying system and battery are arranged on probe frame outside surface, and are connected with probe; Roller is placed in support both sides.
Probe is by ac-excited signal coil, and strong magnetoelectricity magnet and magnetic susceptibility original paper are formed, ac-excited signal coil is a cubic coils, strong magnetoelectricity magnet is made up of four Z-direction periphery strong magnetoelectricity magnet and the strong magnetoelectricity magnet in Z-direction center, four Z-direction periphery strong magnetoelectricity magnet are evenly arranged in ac-excited signal coil 1 periphery, Z-direction center strong magnetoelectricity magnet is positioned at ac-excited signal coil center, contrary with Z-direction periphery strong magnetoelectricity magnet direction, magnetic susceptibility original paper is by the responsive original paper of Z-direction magnetic field magnetic, the responsive original paper of X-direction magnetic field magnetic and the responsive original paper of Y-direction magnetic field magnetic are formed, the responsive original paper of Z-direction magnetic field magnetic is made up of four magnetic susceptibility original papers, be evenly arranged between Z-direction center strong magnetoelectricity magnet and the strong magnetoelectricity magnet of Z-direction periphery, the responsive original paper of X-direction magnetic field magnetic is made up of two magnetic susceptibility original papers, be arranged between Z-direction center strong magnetoelectricity magnet and the strong magnetoelectricity magnet of former and later two Z-direction peripheries, the responsive original paper of Y-direction magnetic field magnetic is made up of two magnetic susceptibility original papers, be arranged between Z-direction center strong magnetoelectricity magnet and the strong magnetoelectricity magnet of two, left and right Z-direction periphery.
Determine wire circle according to detector tube body wall is thick, at coil mid-wrap electromagnet, electromagnet is also settled in the centre at four edges, limit, and X, Y, Z magnetic susceptibility original paper is placed at hub of a spool position respectively.Be connected with signal handling equipment with high-frequency ac electric signal source, coil inspires ac signal at tube surfaces, acts in body produce ultrasonic propagation with the magnetic line of force.When defectiveness, the field signal intensity that X, Y, Z-direction magnetic susceptibility original paper detect changes, and now starts defect to be detected.When the magnetic field intensity detected when popping one's head in is recovered normal, defect terminates.Set up probe and axially change the funtcional relationship of time with circumferential translational speed and signal intensity at tube surfaces, defect size can be gone out according to probe signal Strength co-mputation.
Because this technology is electromagnetic method, avoid thorough cleaning requirement, have many facilities than classic method, particularly do not need to carry out visual inspection to detection zone, whole testing result records can be obtained for examination and alignment purpose, to provide higher reliability, reduce manual operation and rely on.Because this technology provides the information that defect length, depth and place etc. are a large amount of, these results detected can be used as historgraphic data recording in computer, trace to the source and audit for later data.
Accompanying drawing explanation
This sonde configuration of Fig. 1 schematic diagram.
This probe of Fig. 2 front view.
This probe of Fig. 3 side view.
This defect quantitative nondestructive inspecting equipment for oil casing of Fig. 4 structural representation.
This defect quantitative nondestructive inspecting equipment for oil casing of Fig. 5 structural representation outboard profile.
Wherein: 1, ac-excited signal coil 2, Z-direction strong magnetoelectricity magnet 3, the strong magnetoelectricity magnet 4 in Z-direction center, the responsive original paper 5 of Z-direction magnetic field magnetic, the responsive original paper 6 of X-direction magnetic field magnetic, the responsive original paper 7 of Y-direction magnetic field magnetic, probe 8, signal wireless transmission and signal amplifying system 9, steel pipe 10, support 11, mover 12, probe frame 13, stator 14, battery 15, ball 16, roller
Embodiment
Defect quantitative nondestructive inspecting equipment for oil casing of the present invention is made up of probe 7, probe frame 12, signal wireless transmission and signal amplifying system 8, ball 15, stator 13, mover 11, support 10 and roller 16;
The drum type brake stator 13 being wound around copper cash is fixing over the mount 10, three balls 15 are fixed on stator 13 inside surface, the drum type brake mover 11 being wound around copper cash is placed on ball 15, mover 11 connects as one with probe frame 12,2-4 probe 7 is circumferentially evenly arranged on probe frame 12 inside surface, signal wireless transmission and signal amplifying system 8 and battery 14 are arranged on probe frame 12 outside surface, and are connected with probe 7; Roller 16 is placed in support 10 both sides.
Probe 7 is by ac-excited signal coil 1, and strong magnetoelectricity magnet and magnetic susceptibility original paper are formed, ac-excited signal coil 1 is a cubic coils, strong magnetoelectricity magnet is made up of four Z-direction periphery strong magnetoelectricity magnet 2 and the strong magnetoelectricity magnet 3 in Z-direction center, four Z-direction periphery strong magnetoelectricity magnet 2 are evenly arranged in ac-excited signal coil 1 periphery, Z-direction center strong magnetoelectricity magnet 3 is positioned at ac-excited signal coil 1 center, contrary with Z-direction periphery strong magnetoelectricity magnet 2 direction, magnetic susceptibility original paper is by the responsive original paper 4 of Z-direction magnetic field magnetic, the responsive original paper 5 of X-direction magnetic field magnetic and the responsive original paper 6 of Y-direction magnetic field magnetic are formed, the responsive original paper 4 of Z-direction magnetic field magnetic is made up of four magnetic susceptibility original papers, be evenly arranged between Z-direction center strong magnetoelectricity magnet 3 and the strong magnetoelectricity magnet 2 of Z-direction periphery, the responsive original paper 5 of X-direction magnetic field magnetic is made up of two magnetic susceptibility original papers, be arranged between Z-direction center strong magnetoelectricity magnet 3 and the strong magnetoelectricity magnet 2 of former and later two Z-direction peripheries, the responsive original paper 6 of Y-direction magnetic field magnetic is made up of two magnetic susceptibility original papers, be arranged between Z-direction center strong magnetoelectricity magnet 3 and the strong magnetoelectricity magnet 2 of two, left and right Z-direction periphery.
Claims (1)
1. a defect quantitative nondestructive inspecting equipment for oil casing, by probe, probe frame, signal wireless transmits and signal amplifying system, ball, stator, mover, support and roller are formed; It is characterized in that:
The drum type brake stator being wound around copper cash is fixed on support, three balls are fixed on stator inner surface, the drum type brake mover being wound around copper cash is placed on ball, mover connects as one with probe frame, 2-4 probe is circumferentially evenly arranged on probe frame inside surface, signal wireless transmission and signal amplifying system and battery are arranged on probe frame outside surface, and are connected with probe; Roller is placed in support both sides;
Wherein, described probe is by ac-excited signal coil, and strong magnetoelectricity magnet and magnetic susceptibility original paper are formed.
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CN201110216831.9A CN102901771B (en) | 2011-07-29 | 2011-07-29 | A kind of defect quantitative nondestructive inspecting equipment for oil casing |
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CN201110216831.9A CN102901771B (en) | 2011-07-29 | 2011-07-29 | A kind of defect quantitative nondestructive inspecting equipment for oil casing |
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CN102901771A CN102901771A (en) | 2013-01-30 |
CN102901771B true CN102901771B (en) | 2016-03-09 |
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CN106383174A (en) * | 2016-08-22 | 2017-02-08 | 合肥德泰科通测控技术有限公司 | An ultrasonic wave fracture detecting method for an external wall of a metal tube |
CN108592846B (en) * | 2018-04-08 | 2020-01-07 | 中国石油天然气集团有限公司 | Portable petroleum pipe inner wall defect measuring instrument |
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RU2246724C1 (en) * | 2003-08-25 | 2005-02-20 | Кубланов Владимир Семенович | Method of ultrasonic testing of material quality |
DE102005060582A1 (en) * | 2005-12-17 | 2007-07-05 | Ndt Systems & Services Ag | Method and system for nondestructive testing of a metallic workpiece |
CN201368860Y (en) * | 2009-03-10 | 2009-12-23 | 北京机械工业学院 | Flaw detection system |
CN201464423U (en) * | 2009-03-13 | 2010-05-12 | 武汉中科创新技术股份有限公司 | Portable multi-channel TOFD detection device |
CN202159035U (en) * | 2011-07-29 | 2012-03-07 | 中国石油天然气集团公司 | Defect quantitative nondestructive inspecting equipment for oil casing |
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