CN102898201A - Large-sized grooved material turner - Google Patents
Large-sized grooved material turner Download PDFInfo
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- CN102898201A CN102898201A CN2012104216881A CN201210421688A CN102898201A CN 102898201 A CN102898201 A CN 102898201A CN 2012104216881 A CN2012104216881 A CN 2012104216881A CN 201210421688 A CN201210421688 A CN 201210421688A CN 102898201 A CN102898201 A CN 102898201A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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Abstract
The invention discloses a large-sized grooved material turner, which comprises a frame, an operation chamber, walking devices, a transmission device, an elevating device and a turning device, wherein the operation chamber is formed above the frame; a cable winding and unwinding device is mounted on the frame; two sets of walking devices capable of synchronously walking are mounted at lower parts of left and right sides of the frame; the transmission device, the elevating device and the turning device are mounted between the two sets of walking devices, wherein the turning device comprises a chain wheel, a supporting arm, a turning roller and a stirring paddle which is fixed on the turning roller; the stirring paddle comprises a paddle arm, a paddle and a lengthened plate, a reinforcing plate and a screw combination and a soft paddle; and a bracket and a material stopping plate are mounted on left and right sides behind the frame. According to the invention, in order to overcome shortcomings of the stirring paddle blade of the traditional turner, the lengthened plate is mounted on the original stirring paddle and used for fixing the soft paddle, so that the friction between the paddle and the ground can be effectively avoided and the service life of equipment is prolonged; meanwhile, through the adoption of the mounted material stopping plate, materials can be prevented from flying out of a fermenting groove from two sides behind the turner.
Description
Technical field
The present invention relates to stirring, the turnover throwing machine tool of the fermentation materials such as a kind of fertilizer and soilless culture substrate, particularly relate to a kind of large-scale slot type material turning machine, belong to the cultivation technique without soil field.
Background technology
What traditional organic fertilizer fermentation adopted is the nature fermentation reactor system, composting process is static compost, early stage usually because the confession hypoxgia changes into anaerobically fermenting, can produce the foul smell such as a large amount of hydrogen sulfide, the artificial turning of the general employing of its turning, labor capacity is larger, mid-term in century, the BACKHUS(Baku of Germany this) company developed the mechanical means of improving oxygen supply in the aerobic fermentation compost and improving material shapes, be referred to as turnover throwing machine, also be stack turner, turnover throwing machine is a kind ofly to research and develop the mechanical means of production based on dynamic compost.The large-scale turnover throwing machine working width of import can reach about 6 meters, general bed depth 0.8-1.2 rice, and per hour treatment capacity is more than 1500 sides, take diesel engine as power; For driving, treatment capacity is turned over throwing power not as diesel driven to domestic turnover throwing machine equipment about 800 sides mainly with electric power.The slot type turnover throwing machine can be walked at the fermenter track, while walking material is turned over throwing, broken and mixing, impels material quick fermentation, intensification, and the moisture of bed of material inside can rapid evaporation be scattered and disappeared.Turnover throwing machine can also realize that Quick air sails movement, has automatic control operation function.
Existing turnover throwing machine is mainly by frame, OPS, running gear, transmission mechanism, lifting gear with turn over polishing apparatus and form.Wherein turn over polishing apparatus and comprise sprocket wheel, sway brace, turn over to throw cylinder and be fixed on and turn over the agitating vane of throwing on the cylinder, agitating vane is generally iron and steel parts, and is firm, durable.But existing turnover throwing machine is in using engineering, exist some not enough: the one, in order to dig the bottom material as far as possible, turn over sometimes kiss the earth of the agitating vane thrown on the cylinder, hard agitating vane often grinds sassafras with collision on the ground, not only can damage agitating vane and also can damage ground; If agitating vane and ground keep certain distance, then total some material in material trough bottom can not be translated into, and then ferments inhomogeneous.The second, turnover throwing machine is in operation process, and partial material can need manually material to be ploughed under in the fermenter outside both sides, turnover throwing machine back fly out fermenter, has virtually increased workload.
Summary of the invention
The objective of the invention is for the deficiencies in the prior art, a kind of large-scale slot type material turning machine is provided, it can effectively prevent the direct kiss the earth of agitating vane, avoids agitating vane and collision on the ground mill sassafras and the phenomenon damaged occurs, and can greatly improve service life of equipment.
Technical scheme of the present invention is achieved in the following ways:
A kind of large-scale slot type material turning machine is by frame, OPS, running gear, transmission mechanism, lifting gear with turn over polishing apparatus and form; OPS is positioned at the frame top, and cable reel device has been installed on the frame; The running gear that two covers can synchronous walking has been installed in bottom, the left and right sides, transmission mechanism, lifting gear have been installed and are turned over polishing apparatus between the two cover running gears; Wherein turn over polishing apparatus and comprise sprocket wheel, sway brace, turn over to throw cylinder and be fixed on and turn over the agitating vane of throwing on the cylinder, it is characterized in that: described agitating vane is comprised of oar arm, blade and lengthened plate, gusset plate and screw combination, soft blade; Support has been installed in the left and right sides, described frame rear, and blocking material plate has been installed on the support.
Described lengthened plate material is the steel plate of 4-6 millimeter thickness, length 30-50 centimetre, width 10-20 centimetre.
Described gusset plate material is the steel plate of 4-6 millimeter thickness, length 20-30 centimetre, width 10-20 centimetre; Described screw combination comprises bolt, nut, pad, stage clip, diameter of bolt 18-20 millimeter.
Described soft blade material is rubber plate, length 15-20 centimetre, width 10-13 centimetre, thickness 0.8-1.5 centimetre.
Described running gear comprises movable motor, transmission shaft, transmitting gear and the combination of walking sprocket wheel.
Described transmission mechanism comprises main motor, step-down gear, transmission main shaft and sprocket wheel.
Described lifting gear comprises windlass, shaft coupling, transmission shaft, wire hawser.
Described cable reel device is comprised of oscillating motor, take-up card, hank of cable.
Described blocking material plate is to be made by soft rubber material, described elastomeric material thickness 5-8mm, length 60-80mm, width 30-40mm.
During the turnover throwing machine operation, electric motor is directly passed to planet-cycloid reducer with power, through sprocket wheel to the turning cylinder, agitating vane on the cylinder is in spiral distribution, materials overturning in the fermenter can be stirred, polishing working is turned in realization, and lifting gear can index drum and the degree of depth that contacts of agitating vane and material, thereby realizes the stirring of different aspects material.
Beneficial effect of the present invention:
1, the present invention is directed to the deficiency of existing turnover throwing machine agitating vane, at original agitating vane a lengthened plate is installed, at lengthened plate soft blade is installed simultaneously, and fixing with gusset plate and screw combination, like this, not only can effectively prevent the direct kiss the earth of agitating vane, avoid agitating vane and collision on the ground mill sassafras and the phenomenon damaged occurs, and greatly improve service life of equipment.
2, in the left and right sides, turnover throwing machine frame rear support has been installed, blocking material plate has been installed on the support, in operation process, can avoid material outside both sides, turnover throwing machine back fly out fermenter, can increase work efficiency, reduced workload.
Description of drawings:
Fig. 1 is embodiment of the invention outside view.
Fig. 2 is structural representation.
Fig. 3 is the agitating vane schematic diagram
Fig. 4 is support and blocking material plate schematic diagram.
Number in the figure explanation: 1-frame; 2-OPS; The 3-running gear, 3-1 movable motor, 3-2 transmission shaft, 3-3 transmitting gear, the combination of 3-4 walking sprocket wheel; The 4-transmission mechanism, the 4-1 transmission main shaft; The 5-lifting gear, 5-1 windlass, 5-2 shaft coupling, 5-3 transmission shaft, 5-4 wire hawser; 6-turns over polishing apparatus, 6-1-sprocket wheel B, 6-2 sway brace; The 7-electric motor, 8-planet-cycloid reducer, 9-sprocket wheel, 10-turning cylinder, 11-agitating vane, 11-1 oar arm, 11-2 blade, 11-3 lengthened plate, the combination of 11-4 gusset plate 11-5 screw, the soft blade of 11-6; The 12-support, the 12-1 blocking material plate; The 13-cable reel device, 13-1 oscillating motor, 13-2 take-up card, 13-3 hank of cable.
Embodiment:
Below in conjunction with specific embodiment, further illustrate the present invention, should understand this embodiment only is used for explanation the present invention and is not used in and limits the scope of the invention, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
Embodiment 1:
A kind of large-scale slot type material turning machine is by frame 1, OPS 2, running gear 3, transmission mechanism 4, lifting gear 5 with turn over polishing apparatus 6 and form; OPS 2 is positioned at frame 1 top, and cable reel device 13 has been installed on the frame 1; Bottom, the left and right sides has been installed two covers and can transmission mechanism 4, lifting gear 5 has been installed and turn over polishing apparatus 6 between running gear 3, the two cover running gears 3 of synchronous walking; The described polishing apparatus 6 that turns over comprises sprocket wheel B6-1, sway brace 6-2, turns over to throw cylinder 10 and be fixed on and turn over the agitating vane 11 of throwing on the cylinder, it is characterized in that: described agitating vane 11 is comprised of oar arm 11-1, blade 11-2 and lengthened plate 11-3, gusset plate 11-4 and screw combination 11-5, soft blade 11-6; Support 12 has been installed in the left and right sides, described frame 1 rear, and blocking material plate 12-1 has been installed on the support 12.
Described lengthened plate 11-3 material is the steel plate of 5 millimeters thickness, 40 centimetres of length, 15 centimetres of width.
Described gusset plate 11-4 material is the steel plate of 5 millimeters thickness, 25 centimetres of length, 15 centimetres of width; Screw combination 11-5 comprises bolt, nut, pad, stage clip, 19 millimeters of the diameters of bolt.
Described soft blade 11-6 material is rubber plate, 18 centimetres of length, 12 centimetres of width, 1.2 centimetres of thickness.
Described running gear 3 comprises movable motor 3-1, transmission shaft 3-2, transmitting gear 3-3 and walking sprocket wheel combination 3-4.
Described transmission mechanism comprises main motor 7, speed reduction unit 8, transmission main shaft 4-1 and sprocket wheel 9.
Described lifting gear 5 comprises windlass 5-1, shaft coupling 5-2, transmission shaft 5-3, wire hawser 5-4.
Described cable reel device 13 is comprised of oscillating motor 13-1, take-up card 13-2, hank of cable 13-3.
Described blocking material plate 12-1 is made by soft rubber material, described elastomeric material thickness 6.5mm, length 70mm, width 35mm.
During the turnover throwing machine operation, planet-cycloid reducer 8 directly passed to power by electric motor 7, through sprocket wheel 9 to turning cylinder 10, agitating vane 11 on the cylinder 10 is in spiral distribution, materials overturning in the fermenter can be stirred, polishing working is turned in realization, and lifting gear 5 can index drum 10 and the degree of depth that contacts of agitating vane 11 and material, thereby realizes the stirring of different aspects material.
Embodiment 2:
A kind of large-scale slot type material turning machine is by frame 1, OPS 2, running gear 3, transmission mechanism 4, lifting gear 5 with turn over polishing apparatus 6 and form; OPS 2 is positioned at frame 1 top, and cable reel device 13 has been installed on the frame 1; Bottom, the left and right sides has been installed two covers and can transmission mechanism 4, lifting gear 5 has been installed and turn over polishing apparatus 6 between running gear 3, the two cover running gears 3 of synchronous walking; During work, planet-cycloid reducer 8 directly passed to power by electric motor 7, and to turning cylinder 10, the agitating vane 11 on the cylinder 10 is in spiral distribution through sprocket wheel 9, the materials overturning in the fermenter can be stirred; The described polishing apparatus 6 that turns over comprises sprocket wheel B6-1, sway brace 6-2, turns over to throw cylinder 10 and be fixed on and turn over the agitating vane 11 of throwing on the cylinder, it is characterized in that: described agitating vane 11 is comprised of oar arm 11-1, blade 11-2 and lengthened plate 11-3, gusset plate 11-4 and screw combination 11-5, soft blade 11-6; Support 12 has been installed in the left and right sides, described frame 1 rear, and blocking material plate 12-1 has been installed on the support 12.
Described lengthened plate 11-3 material is the steel plate of 4 millimeters thickness, 30 centimetres of length, 10 centimetres of width.
Described reinforcing screw combination 11-4 comprises bolt, nut, pad, stage clip, 18 millimeters of the diameters of bolt.
Described soft blade 11-5 material is rubber plate, 15 centimetres of length, 10 centimetres of width, 0.8 centimetre of thickness.
Described running gear 3 comprises movable motor 3-1, transmission shaft 3-2, transmitting gear 3-3 and walking sprocket wheel combination 3-4.
Described transmission mechanism comprises main motor 7, speed reduction unit 8, transmission main shaft 4-1 and sprocket wheel 9.
Described lifting gear 5 comprises windlass 5-1, shaft coupling 5-2, transmission shaft 5-3, wire hawser 5-4.
Described cable reel device 13 is comprised of oscillating motor 13-1, take-up card 13-2, hank of cable 13-3.
Described blocking material plate 12-1 is made by soft rubber material, described elastomeric material thickness 5mm, length 60mm, width 30mm.
Embodiment 3:
A kind of large-scale slot type material turning machine is by frame 1, OPS 2, running gear 3, transmission mechanism 4, lifting gear 5 with turn over polishing apparatus 6 and form; OPS 2 is positioned at frame 1 top, and cable reel device 13 has been installed on the frame 1; Bottom, the left and right sides has been installed two covers and can transmission mechanism 4, lifting gear 5 has been installed and turn over polishing apparatus 6 between running gear 3, the two cover running gears 3 of synchronous walking; Planet-cycloid reducer 8 directly passed to power by electric motor 7, and to turning cylinder 10, the agitating vane 11 on the cylinder 10 is in spiral distribution through sprocket wheel 9, the materials overturning in the fermenter can be stirred; The described polishing apparatus 6 that turns over comprises sprocket wheel B6-1, sway brace 6-2, turns over to throw cylinder 10 and be fixed on and turn over the agitating vane 11 of throwing on the cylinder, it is characterized in that: described agitating vane 11 is comprised of oar arm 11-1, blade 11-2 and lengthened plate 11-3, gusset plate 11-4 and screw combination 11-5, soft blade 11-6; Support 12 has been installed in the left and right sides, described frame 1 rear, and blocking material plate 12-1 has been installed on the support 12.
Described lengthened plate 11-3 material is the steel plate of 6 millimeters thickness, 50 centimetres of length, 20 centimetres of width.
Described reinforcing screw combination 11-4 comprises bolt, nut, pad, stage clip, 20 millimeters of the diameters of bolt.
Described soft blade 11-5 material is rubber plate, 20 centimetres of length, 13 centimetres of width, 1.5 centimetres of thickness.
Described running gear 3 comprises movable motor 3-1, transmission shaft 3-2, transmitting gear 3-3 and walking sprocket wheel combination 3-4.
Described transmission mechanism comprises main motor 7, speed reduction unit 8, transmission main shaft 4-1 and sprocket wheel 9.
Described lifting gear 5 comprises windlass 5-1, shaft coupling 5-2, transmission shaft 5-3, wire hawser 5-4.
Described cable reel device 13 is comprised of oscillating motor 13-1, take-up card 13-2, hank of cable 13-3.
Described blocking material plate 12-1 is made by soft rubber material, described elastomeric material thickness 8mm, length 80mm, width 40mm.
Claims (9)
1. one kind large-scale slot type material turning machine is by frame (1), OPS (2), running gear (3), transmission mechanism (4), lifting gear (5) with turn over polishing apparatus (6) and form; OPS (2) is positioned at frame (1) top, and cable reel device (13) has been installed on the frame (1); The running gear (3) that two covers can synchronous walking has been installed in bottom, the left and right sides, transmission mechanism (4), lifting gear (5) have been installed and are turned over polishing apparatus (6) between the two cover running gears (3); Planet-cycloid reducer (8) directly passed to power by electric motor (7), and to turning cylinder (10), the agitating vane (11) on the cylinder (10) is in spiral distribution through sprocket wheel (9), the materials overturning in the fermenter can be stirred; The described polishing apparatus (6) that turns over comprises sprocket wheel B(6-1), sway brace (6-2), turn over to throw cylinder (10) and be fixed on and turn over the agitating vane (11) of throwing on the cylinder, it is characterized in that: described agitating vane (11) is comprised of oar arm (11-1), blade (11-2) and lengthened plate (11-3), gusset plate (11-4) and screw combination (11-5), soft blade (11-6); Support (12) has been installed in described frame (1) left and right sides, rear, and blocking material plate (12-1) has been installed on the support (12).
2. described a kind of large-scale slot type material turning machine according to claim 1, described lengthened plate (11-3) material is the steel plate of 4-6 millimeter thickness, length 30-50 centimetre, width 10-20 centimetre.
3. described a kind of large-scale slot type material turning machine according to claim 1, described gusset plate (11-4) material is the steel plate of 4-6 millimeter thickness, length 20-30 centimetre, width 10-20 centimetre; Screw combination (11-5) comprises bolt, nut, pad, stage clip, diameter of bolt 18-20 millimeter.
4. described a kind of large-scale slot type material turning machine according to claim 1, described soft blade (11-6) material is rubber plate, length 15-20 centimetre, width 10-13 centimetre, thickness 0.8-1.5 centimetre.
5. described a kind of large-scale slot type material turning machine according to claim 1, described running gear (3) comprises movable motor (3-1), transmission shaft (3-2), transmitting gear (3-3) and walking sprocket wheel combination (3-4).
6. described a kind of large-scale slot type material turning machine according to claim 1, described transmission mechanism (4) comprises electric motor (7), speed reduction unit (8), transmission main shaft (4-1) and sprocket wheel (9).
7. described a kind of large-scale slot type material turning machine according to claim 1, described lifting gear (5) comprises windlass (5-1), shaft coupling (5-2), transmission shaft (5-3), wire hawser (5-4).
8. described a kind of large-scale slot type material turning machine according to claim 1, described cable reel device (13) is comprised of oscillating motor (13-1), take-up card (13-2), hank of cable (13-3).
9. described a kind of large-scale slot type material turning machine according to claim 1, described blocking material plate (12-1) is made by soft rubber material, described elastomeric material thickness 5-8mm, length 60-80mm, width 30-40mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104216881A CN102898201A (en) | 2012-10-30 | 2012-10-30 | Large-sized grooved material turner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104216881A CN102898201A (en) | 2012-10-30 | 2012-10-30 | Large-sized grooved material turner |
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| CN102898201A true CN102898201A (en) | 2013-01-30 |
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| CN2012104216881A Pending CN102898201A (en) | 2012-10-30 | 2012-10-30 | Large-sized grooved material turner |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104193438A (en) * | 2014-09-10 | 2014-12-10 | 江苏菲力环保工程有限公司 | Two-way stirring equipment for aerobic composting and fermentation |
| CN104310121A (en) * | 2014-10-29 | 2015-01-28 | 河南质智贝龙环保装备销售有限公司 | Cable winding device for troughed turner for biological fermentation and conversion of bacterial dregs into humus |
| CN104387139A (en) * | 2014-11-05 | 2015-03-04 | 朱建章 | Bidirectional rollover machine for organic fertilizer |
| CN109912326A (en) * | 2019-04-03 | 2019-06-21 | 蒋兰琴 | Preparation facilities is stirred in bio-fertilizer rotation |
| CN112500211A (en) * | 2020-12-17 | 2021-03-16 | 长沙工研院环保有限公司 | Organic matter sways aerobic composting device of formula |
| CN112717790A (en) * | 2020-12-09 | 2021-04-30 | 黑龙江省农业机械工程科学研究院齐齐哈尔农业机械化研究所 | Self-propelled multifunctional spiral stirring upender |
| CN112919950A (en) * | 2021-04-01 | 2021-06-08 | 河南威宝肥业有限公司 | Bio-organic fertilizer processing is with heap machine that turns over that has linkage drying structure |
| CN113245350A (en) * | 2021-05-19 | 2021-08-13 | 刘文治 | Be applied to fermentation tank rubbish production feed ingredient's device |
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| JP2001079527A (en) * | 1999-09-14 | 2001-03-27 | Kishi Eng Kk | Oven type fermentation treatment device |
| CN2677374Y (en) * | 2004-01-08 | 2005-02-09 | 广东省农业机械研究所 | Compost turnover apparatus |
| US20120252107A1 (en) * | 2011-03-31 | 2012-10-04 | Tom Self | Bio-Reactor System and Method for Composting Food Waste |
| CN202936320U (en) * | 2012-10-30 | 2013-05-15 | 镇江培蕾基质科技发展有限公司 | Large-scale trough-type material stack-turning machine |
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2012
- 2012-10-30 CN CN2012104216881A patent/CN102898201A/en active Pending
Patent Citations (4)
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| JP2001079527A (en) * | 1999-09-14 | 2001-03-27 | Kishi Eng Kk | Oven type fermentation treatment device |
| CN2677374Y (en) * | 2004-01-08 | 2005-02-09 | 广东省农业机械研究所 | Compost turnover apparatus |
| US20120252107A1 (en) * | 2011-03-31 | 2012-10-04 | Tom Self | Bio-Reactor System and Method for Composting Food Waste |
| CN202936320U (en) * | 2012-10-30 | 2013-05-15 | 镇江培蕾基质科技发展有限公司 | Large-scale trough-type material stack-turning machine |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104193438A (en) * | 2014-09-10 | 2014-12-10 | 江苏菲力环保工程有限公司 | Two-way stirring equipment for aerobic composting and fermentation |
| CN104310121A (en) * | 2014-10-29 | 2015-01-28 | 河南质智贝龙环保装备销售有限公司 | Cable winding device for troughed turner for biological fermentation and conversion of bacterial dregs into humus |
| CN104387139A (en) * | 2014-11-05 | 2015-03-04 | 朱建章 | Bidirectional rollover machine for organic fertilizer |
| CN109912326A (en) * | 2019-04-03 | 2019-06-21 | 蒋兰琴 | Preparation facilities is stirred in bio-fertilizer rotation |
| CN112717790A (en) * | 2020-12-09 | 2021-04-30 | 黑龙江省农业机械工程科学研究院齐齐哈尔农业机械化研究所 | Self-propelled multifunctional spiral stirring upender |
| CN112500211A (en) * | 2020-12-17 | 2021-03-16 | 长沙工研院环保有限公司 | Organic matter sways aerobic composting device of formula |
| CN112919950A (en) * | 2021-04-01 | 2021-06-08 | 河南威宝肥业有限公司 | Bio-organic fertilizer processing is with heap machine that turns over that has linkage drying structure |
| CN113245350A (en) * | 2021-05-19 | 2021-08-13 | 刘文治 | Be applied to fermentation tank rubbish production feed ingredient's device |
| CN113245350B (en) * | 2021-05-19 | 2022-02-11 | 刘文治 | Be applied to fermentation tank rubbish production feed ingredient's device |
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Application publication date: 20130130 |