CN102894476A - Single type tobacco stem and shred online separating and recovering system of cigarette making machine - Google Patents

Single type tobacco stem and shred online separating and recovering system of cigarette making machine Download PDF

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Publication number
CN102894476A
CN102894476A CN2012104234841A CN201210423484A CN102894476A CN 102894476 A CN102894476 A CN 102894476A CN 2012104234841 A CN2012104234841 A CN 2012104234841A CN 201210423484 A CN201210423484 A CN 201210423484A CN 102894476 A CN102894476 A CN 102894476A
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China
Prior art keywords
tobacco
pipe tobacco
separator
cyclone separator
electric blower
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CN2012104234841A
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CN102894476B (en
Inventor
苏朝龙
张洪
郑俊杰
吴志辉
杨永辉
余瑞江
张艳冬
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Zhengzhou Gelangao Environmental Engineering Co Ltd
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Zhengzhou Gelangao Environmental Engineering Co Ltd
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Publication of CN102894476A publication Critical patent/CN102894476A/en
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Abstract

The invention discloses a single type tobacco stem and shred online separating and recovering system of a cigarette making machine. The system comprises a receiving hopper, a tower-type separator, a cyclone separator and an electric blower, wherein a blowing port of the electric blower is connected with the lower side of the tower-type separator through a blowing pipe, a discharge port of the receiving hopper is formed in the blowing pipe, a tobacco shred discharge port is connected with a feed port of the cyclone separator through a section of pipeline, and a sucking port of the electric blower is connected with an air suction port of the cyclone separator through a sucking pipe. According to different weights of tobacco shreds and tobacco stems at the rated humidity, the light qualified tobacco shreds and the heavy tobacco stems are separated from each other through utilizing airflow, the recovered tobacco shreds are continuously fed to a tobacco shred vibration tank of a cigarette making machine body to be directly recovered and utilized, and the water and aroma losses of the separated tobacco shreds are less, the separated tobacco shreds can be directly recovered and utilized, the tobacco shred consumption of the cigarette making machine is reduced, the environment is protected, and the economic benefits of enterprises are improved.

Description

Cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system
Technical field
The invention belongs to the production of cigarettes technical field, relate in particular to for the cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system on the cigarette production line.
Background technology
At present, contain 20 ~ 30% the finished product of having an appointment in the offal that each employed cigarette machine of large production of cigarettes factory of the whole nation is discharged and to use pipe tobacco, part cigar mill is collected together this offal and concentrates the selection by winnowing recycling by the concentrated dust-removing pipeline, can cause like this scattering and disappearing of isolated moisture in cut tobacco and fragrance, and high-grade pipe tobacco degradation is used; Raw material as reconstituted tobacoo after part cigar mill reclaims and concentrates uses, and part cigar mill has so not only increased logistics cost as garbage disposal, and has caused a large amount of wastings of resources and huge economic loss.
Summary of the invention
The present invention provides a kind of cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system in order to solve weak point of the prior art.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system, comprise receiving hopper, tower type separator, cyclone separator and electric blower, the blowing mouth of electric blower is connected with the following side of tower type separator by blower, the discharging opening of receiving hopper is located on the blower, the top of tower type separator and bottom are respectively equipped with pipe tobacco discharging opening and offal discharging opening, the pipe tobacco discharging opening is connected with the charging aperture of cyclone separator by a pipe joint road, cyclone separator top and bottom are respectively equipped with air entry and feed opening, and the inlet scoop of electric blower is connected with the air entry of cyclone separator by aspiration channel.
The feed opening of described cyclone separator is connected with tremie pipe, and the pipe tobacco that the tremie pipe lower end extend into cigarette machine shakes in the groove, and tremie pipe is provided with the impeller gate valve, and the power drive end of impeller gate valve is connected with drive motors.
The CD-ROM drive motor of described electric blower and drive motors are connected with respectively frequency converter.Adjust the rotating speed of the drive motors of electric blower and impeller gate valve by frequency converter, thereby realize that stalk and silk segregation ratio and discharging speed are adjustable.
Described tower type separator inwall is provided with the air-flow barrier plate, and the air-flow barrier plate in the tower type separator forms the "the" shape fan from top to bottom and returns the formula passage.Making the stalk label of winding return the formula passage with pipe tobacco the "the" shape fan thoroughly separates.
Adopt technique scheme, receiving hopper will be through the offal of cigarette machine first separation, tobacco mixture is sent in the blower, under the blowing effect of electric blower, offal, tobacco mixture enters in the tower type separator through blower, offal and tobacco mixture swirling eddy and being confused back under the effect of formula passage in tower type separator, thoroughly separate, the offal that proportion is larger relies on gravity fall to discharge by the offal discharging opening and focuses on, the pipe tobacco that proportion is less upwards enters into cyclone separator by pipe tobacco discharging opening and pipeline under the effect of air-flow, under the air draught effect of cyclone separator and electric blower, the fall pipe tobacco that drops into cigarette machine by tremie pipe of pipe tobacco shakes in the groove, the cigarette foam that proportion is less is sucked out cyclone separator, reclaims by aspiration channel.
The pipe tobacco of the present invention after the cigarette machine fuselage shakes groove as the interpolation point of pipe tobacco, not only do not affect the original working method of cigarette machine, and realized that isolated pipe tobacco evenly adds, and recycles, and reduced the consumption of cigarette machine pipe tobacco; Tower type separator is realized the first separation of offal, pipe tobacco, and then realizes pipe tobacco by cyclone separator.The secondary separation of cigarette foam has taken into full account the qualified requirement of reclaiming again pipe tobacco, has improved the quality of separating and recovering pipe tobacco;
The moisture content of cigar mill's finished cut tobacco is about 13%, the present invention utilizes the different of offal and pipe tobacco proportion in principle, simple and compact for structure, the impeller gate valve adopts mechanical structure, when guaranteeing sealing, security, stability, realized the continuous blanking of pipe tobacco, and then continuing of having guaranteed to separate carries out.Tower type separator and cyclone separator all adopt stainless steel to make, and do not have consumable accessory, and be reliable and secure, easy for installation.
The present invention separates by on-the-spot, has realized that offal separates with the pipe tobacco unit, and the pipe tobacco on-the-spot function of adding has guaranteed the uniformity of pipe tobacco and production cigarette batch to have reduced simultaneously the consumption of cigarette machine pipe tobacco; Because in time add pipe tobacco on-the-spot the separation, reduced scattering and disappearing of moisture in cut tobacco and fragrance, improved the utilization rate of pipe tobacco, reduces logistics cost, improved the performance of enterprises;
The present invention uses electric blower cleverly, and pipe tobacco, offal mixture are flowed in the passage of almost sealing, has greatly reduced scattering and disappearing of moisture and fragrance; Electric blower adopts VFC, realizes that the optimal separation of offal and pipe tobacco is separated with controlled.
The present invention is according to pipe tobacco and offal weight different under specified humidity; utilize qualified pipe tobacco that air-flow will be lighter and heavier offal to separate; and the pipe tobacco of delivering to the cigarette machine fuselage of the pipe tobacco after will reclaiming shakes in the groove; in time directly recycle; the moisture of pipe tobacco and fragrance scatter and disappear few, and the high-grade finished cut tobacco of separating directly recycles, and have reduced the consumption of cigarette machine pipe tobacco; protect environment, improved the economic benefit of enterprise.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
As shown in Figure 1, cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system of the present invention, comprise receiving hopper 1, tower type separator 2, cyclone separator 3 and electric blower 4, the blowing mouth of electric blower 4 is connected with the following side of tower type separator 2 by blower 5, the discharging opening of receiving hopper 1 is located on the blower 5, the top of tower type separator 2 and bottom are respectively equipped with pipe tobacco discharging opening 6 and offal discharging opening 7, pipe tobacco discharging opening 6 is connected with the charging aperture of cyclone separator 3 by a pipe joint road 8, cyclone separator 3 tops and bottom are respectively equipped with air entry and feed opening, and the inlet scoop of electric blower 4 is connected with the air entry of cyclone separator 3 by aspiration channel 9.
The feed opening of cyclone separator 3 is connected with tremie pipe 11, and the pipe tobacco that tremie pipe 11 lower ends extend into cigarette machine shakes in the groove 10, and tremie pipe 11 is provided with impeller gate valve 12, and the power drive end of impeller gate valve 12 is connected with drive motors 13.The CD-ROM drive motor of electric blower 4 and drive motors 4 are connected with respectively frequency converter 14 and frequency converter 17.Tower type separator 2 inwalls are provided with air-flow barrier plate 15, form from top to bottom in the barrier plate 14 and are confused back formula "the" shape gas channel 16.
When work is used, receiving hopper 1 is with the offal of cigarette machine through first separation, tobacco mixture is sent in the blower 5, under the blowing effect of electric blower 4, offal, tobacco mixture enters in the tower type separator 2 through blower 5, offal and tobacco mixture are at tower type separator 2 interior swirling eddies and being confused back under the effect of formula passage 16, thoroughly separate, the offal that proportion is larger relies on gravity fall to discharge by offal discharging opening 7 and focuses on, the pipe tobacco that proportion is less upwards enters into cyclone separator 3 by pipe tobacco discharging opening 6 and pipeline 8 under the effect of air-flow, under the air draught effect of cyclone separator 3 and electric blower 4, pipe tobacco falls, drive motors 13 control impeller gate valves 12, pipe tobacco is transported to the pipe tobacco less cigarette foam of groove 10 interior proportions that shakes is sucked out cyclone separator 3, reclaim by aspiration channel 9.
Take the ZJ17 cigarette making and tipping machine as example, per minute is kicked out of stalk and is signed tobacco mixture material 525 grams (i.e. 7000 gram x7.5%=525 grams), calculate according to 20% pipe tobacco in the mixed material, the separable 105 gram pipe tobaccos of per minute, be that per minute can consume the pipe tobacco of 105 cigarettes less, every kilogram of finished cut tobacco is according to 50 yuan of calculating, cigarette machine is by 2 classes of system operations, and per tour reduces pipe tobacco every day and consumes 75.6 kilograms according to operation in 6 hours, amount to 3780 yuan of cashes, annual operation 200 days, annual consumption reduction is amounted to 75.6 ten thousand yuan of RMB, remarkable in economical benefits, invest little, instant effect.

Claims (4)

1. cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system, it is characterized in that: comprise receiving hopper, tower type separator, cyclone separator and electric blower, the blowing mouth of electric blower is connected with the following side of tower type separator by blower, the discharging opening of receiving hopper is located on the blower, the top of tower type separator and bottom are respectively equipped with pipe tobacco discharging opening and offal discharging opening, the pipe tobacco discharging opening is connected with the charging aperture of cyclone separator by a pipe joint road, cyclone separator top and bottom are respectively equipped with air entry and feed opening, and the inlet scoop of electric blower is connected with the air entry of cyclone separator by aspiration channel.
2. cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system according to claim 1, it is characterized in that: the feed opening of described cyclone separator is connected with tremie pipe, the pipe tobacco that the tremie pipe lower end extend into cigarette machine shakes in the groove, tremie pipe is provided with the impeller gate valve, and the power drive end of impeller gate valve is connected with drive motors.
3. cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system according to claim 2, it is characterized in that: the drive motors of the CD-ROM drive motor of described electric blower and impeller gate valve is connected with respectively frequency converter.
4. according to claim 1 and 2 or 3 described cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery systems, it is characterized in that: described tower type separator inwall is provided with the air-flow barrier plate, and the air-flow barrier plate in the tower type separator forms the "the" shape fan from top to bottom and returns the formula passage.
CN201210423484.1A 2012-10-30 2012-10-30 Recovering system of single type tobacco stem and shred online separating Active CN102894476B (en)

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CN102894476B CN102894476B (en) 2015-06-17

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103521456A (en) * 2013-10-25 2014-01-22 尹伟彬 Automatic fruit screening and casing device
CN103519346A (en) * 2013-10-22 2014-01-22 广东中烟工业有限责任公司 Multistage separating type recovery device for cut tobaccos in stick stem removal objects
CN103521446A (en) * 2013-10-22 2014-01-22 广东中烟工业有限责任公司 Two-stage separating type stem sliver and cut tobacco separating device
CN105414025A (en) * 2015-12-18 2016-03-23 广东中烟工业有限责任公司 On-line sliver and cut tobacco separation device
CN109330019A (en) * 2018-11-08 2019-02-15 郑州格兰高环境工程有限公司 A kind of tobacco shred of waste cigarette recyclable device
CN109443979A (en) * 2018-12-06 2019-03-08 云南巴菰生物科技有限公司 A kind of cigarette stem composite rate analytical equipment
CN110074448A (en) * 2019-06-19 2019-08-02 常德烟草机械有限责任公司 A kind of stem sorting unit
CN114101056A (en) * 2021-11-23 2022-03-01 河南中烟工业有限责任公司 Automatic stem and shred separating device

Citations (10)

* Cited by examiner, † Cited by third party
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US2755930A (en) * 1951-04-06 1956-07-24 American Mach & Foundry Tobacco and dust separating apparatus
US3655043A (en) * 1969-06-26 1972-04-11 Hauni Werke Koerber & Co Kg Pneumatic tobacco classifying apparatus
US4465194A (en) * 1982-12-23 1984-08-14 Universal Leaf Tobacco Co. Threshed tobacco lead separator
US5263589A (en) * 1992-09-18 1993-11-23 Philip Morris Incorporated Method of recovering tobacco from stemmery discard
CN2810212Y (en) * 2005-08-16 2006-08-30 蔡文翀 Tobacco on-line winnowing machine
CN2848375Y (en) * 2005-07-11 2006-12-20 江苏智思机械制造有限公司 Material on site sorting machine
CN201182188Y (en) * 2008-04-03 2009-01-21 湖北中烟工业有限责任公司 Multilevel pneumatic separation device for rejecting silver from tobacco shred
CN202262406U (en) * 2011-10-25 2012-06-06 深圳市格雷柏机械有限公司 Energy-saving wind-power cut tobacco feeding device
CN202456386U (en) * 2012-01-19 2012-10-03 湖北中烟工业有限责任公司 Secondary cut stem and cut tobacco separation box
CN202919018U (en) * 2012-10-30 2013-05-08 郑州格兰高环境工程有限公司 Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2755930A (en) * 1951-04-06 1956-07-24 American Mach & Foundry Tobacco and dust separating apparatus
US3655043A (en) * 1969-06-26 1972-04-11 Hauni Werke Koerber & Co Kg Pneumatic tobacco classifying apparatus
US4465194A (en) * 1982-12-23 1984-08-14 Universal Leaf Tobacco Co. Threshed tobacco lead separator
US5263589A (en) * 1992-09-18 1993-11-23 Philip Morris Incorporated Method of recovering tobacco from stemmery discard
CN2848375Y (en) * 2005-07-11 2006-12-20 江苏智思机械制造有限公司 Material on site sorting machine
CN2810212Y (en) * 2005-08-16 2006-08-30 蔡文翀 Tobacco on-line winnowing machine
CN201182188Y (en) * 2008-04-03 2009-01-21 湖北中烟工业有限责任公司 Multilevel pneumatic separation device for rejecting silver from tobacco shred
CN202262406U (en) * 2011-10-25 2012-06-06 深圳市格雷柏机械有限公司 Energy-saving wind-power cut tobacco feeding device
CN202456386U (en) * 2012-01-19 2012-10-03 湖北中烟工业有限责任公司 Secondary cut stem and cut tobacco separation box
CN202919018U (en) * 2012-10-30 2013-05-08 郑州格兰高环境工程有限公司 Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103519346A (en) * 2013-10-22 2014-01-22 广东中烟工业有限责任公司 Multistage separating type recovery device for cut tobaccos in stick stem removal objects
CN103521446A (en) * 2013-10-22 2014-01-22 广东中烟工业有限责任公司 Two-stage separating type stem sliver and cut tobacco separating device
CN103521456A (en) * 2013-10-25 2014-01-22 尹伟彬 Automatic fruit screening and casing device
CN105414025A (en) * 2015-12-18 2016-03-23 广东中烟工业有限责任公司 On-line sliver and cut tobacco separation device
CN109330019A (en) * 2018-11-08 2019-02-15 郑州格兰高环境工程有限公司 A kind of tobacco shred of waste cigarette recyclable device
CN109330019B (en) * 2018-11-08 2021-09-10 郑州格兰高环境工程有限公司 Waste cigarette and cut tobacco recovery device
CN109443979A (en) * 2018-12-06 2019-03-08 云南巴菰生物科技有限公司 A kind of cigarette stem composite rate analytical equipment
CN110074448A (en) * 2019-06-19 2019-08-02 常德烟草机械有限责任公司 A kind of stem sorting unit
CN114101056A (en) * 2021-11-23 2022-03-01 河南中烟工业有限责任公司 Automatic stem and shred separating device

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