CN102894476B - Recovering system of single type tobacco stem and shred online separating - Google Patents
Recovering system of single type tobacco stem and shred online separating Download PDFInfo
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- CN102894476B CN102894476B CN201210423484.1A CN201210423484A CN102894476B CN 102894476 B CN102894476 B CN 102894476B CN 201210423484 A CN201210423484 A CN 201210423484A CN 102894476 B CN102894476 B CN 102894476B
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- cyclone separator
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- electric blower
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Abstract
The invention discloses a single type tobacco stem and shred online separating and recovering system of a cigarette making machine. The system comprises a receiving hopper, a tower-type separator, a cyclone separator and an electric blower, wherein a blowing port of the electric blower is connected with the lower side of the tower-type separator through a blowing pipe, a discharge port of the receiving hopper is formed in the blowing pipe, a tobacco shred discharge port is connected with a feed port of the cyclone separator through a section of pipeline, and a sucking port of the electric blower is connected with an air suction port of the cyclone separator through a sucking pipe. According to different weights of tobacco shreds and tobacco stems at the rated humidity, the light qualified tobacco shreds and the heavy tobacco stems are separated from each other through utilizing airflow, the recovered tobacco shreds are continuously fed to a tobacco shred vibration tank of a cigarette making machine body to be directly recovered and utilized, and the water and aroma losses of the separated tobacco shreds are less, the separated tobacco shreds can be directly recovered and utilized, the tobacco shred consumption of the cigarette making machine is reduced, the environment is protected, and the economic benefits of enterprises are improved.
Description
Technical field
The invention belongs to technical field of cigarette production, particularly relate to the cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system on cigarette production line.
Background technology
At present, in the offal that the cigarette machine that whole nation Ge great production of cigarettes factory uses is discharged containing have an appointment 20 ~ 30% finished product can use pipe tobacco, part cigar mill is collected together concentrated selection by winnowing recycling this offal by concentrated dust-removing pipeline, scattering and disappearing of isolated moisture in cut tobacco and fragrance can be caused like this, and high-grade pipe tobacco can be made to demote use; Raw material as reconstituted tobacoo after part cigar mill reclaims and concentrates uses, and part cigar mill, as garbage disposal, which not only adds logistics cost, and causes a large amount of wastings of resources and huge economic loss.
Summary of the invention
The present invention, in order to solve weak point of the prior art, provides a kind of cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system, comprise receiving hopper, tower type separator, cyclone separator and electric blower, the blowing mouth of electric blower is connected with the following side of tower type separator by blower, the discharging opening of receiving hopper is located on blower, the top of tower type separator and bottom are respectively equipped with pipe tobacco discharging opening and offal discharging opening, pipe tobacco discharging opening is connected with the charging aperture of cyclone separator by a length of tubing, cyclone separator top and bottom are respectively equipped with air entry and feed opening, the inlet scoop of electric blower is connected with the air entry of cyclone separator by aspiration channel.
The feed opening of described cyclone separator is connected with tremie pipe, and the pipe tobacco that tremie pipe lower end extend into cigarette machine shakes in groove, and tremie pipe is provided with impeller gate valve, and the power drive end of impeller gate valve is connected with drive motors.
CD-ROM drive motor and the drive motors of described electric blower are connected to frequency converter.Adjusted the rotating speed of the drive motors of electric blower and impeller gate valve by frequency converter, thus it is adjustable to realize stalk and silk segregation ratio and discharging speed.
Described tower type separator inwall is provided with airflow-resistive plate, and the airflow-resistive plate in tower type separator forms "the" shape fan from top to bottom and returns formula passage.Make the stalk label of winding return formula passage with pipe tobacco "the" shape fan to be thoroughly separated.
Adopt technique scheme, receiving hopper is by the offal through cigarette machine first separation, tobacco mixture is sent in blower, under the blowing effect of electric blower, offal, tobacco mixture enters in tower type separator through blower, offal and tobacco mixture in tower type separator swirling eddy and be confused back formula passage effect under, thorough separation, the offal that proportion is larger is relied on gravity fall to be discharged by offal discharging opening and focuses on, the pipe tobacco that proportion is less upwards enters into cyclone separator by pipe tobacco discharging opening and pipeline under the effect of air-flow, under the air draught effect of cyclone separator and electric blower, pipe tobacco is dropped through the pipe tobacco that tremie pipe drops into cigarette machine and shakes in groove, the cigarette foam that proportion is less is sucked out cyclone separator, reclaimed by aspiration channel.
The present invention shakes the pipe tobacco after cigarette machine fuselage the interpolation point of groove as pipe tobacco, does not only affect the original working method of cigarette machine, and achieves isolated pipe tobacco and evenly add, and recycles, reduces the consumption of cigarette machine pipe tobacco; Tower type separator realizes the first separation of offal, pipe tobacco, and then realizes pipe tobacco by cyclone separator.The secondary separation of cigarette foam, has taken into full account the Eligibility requirements reclaiming pipe tobacco again, has improve the quality of separating and recovering pipe tobacco;
The moisture content of cigar mill's finished cut tobacco is about 13%, the present invention utilizes the difference of offal and pipe tobacco proportion in principle, simple and compact for structure, impeller gate valve adopts mechanical structure, while guarantee sealing, security, stability, achieve the continuous blanking of pipe tobacco, so ensure that separation continue carry out.Tower type separator and cyclone separator all adopt stainless steel to make, and do not have consumable accessory, reliable and secure, easy for installation.
The present invention is separated by on-the-spot, achieves offal and is separated with pipe tobacco unit, and function is added at pipe tobacco scene, ensure that the uniformity of pipe tobacco and production cigarette batch, reduces the consumption of cigarette machine pipe tobacco simultaneously; Add pipe tobacco in time because scene is separated, decrease scattering and disappearing of moisture in cut tobacco and fragrance, improve the utilization rate of pipe tobacco, reduce logistics cost, improve the performance of enterprises;
The present invention uses electric blower cleverly, and pipe tobacco, offal mixture are flowed in the passage almost closed, and greatly reduces scattering and disappearing of moisture and fragrance; Electric blower adopts VFC, realizes offal and is separated with controlled with the optimal separation of pipe tobacco.
The difference of the present invention's weight under specified humidity according to pipe tobacco and offal; air-flow is utilized lighter qualified pipe tobacco and heavier offal to be separated; and the pipe tobacco pipe tobacco after recovery being delivered to cigarette machine fuselage shakes in groove; directly recycle in time; the moisture of pipe tobacco and fragrance scatter and disappear few, and the high-grade finished cut tobacco separated directly is recycled, and reduces the consumption of cigarette machine pipe tobacco; protect environment, improve the economic benefit of enterprise.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
As shown in Figure 1, cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system of the present invention, comprise receiving hopper 1, tower type separator 2, cyclone separator 3 and electric blower 4, the blowing mouth of electric blower 4 is connected with the following side of tower type separator 2 by blower 5, the discharging opening of receiving hopper 1 is located on blower 5, the top of tower type separator 2 and bottom are respectively equipped with pipe tobacco discharging opening 6 and offal discharging opening 7, pipe tobacco discharging opening 6 is connected with the charging aperture of cyclone separator 3 by a length of tubing 8, cyclone separator 3 top and bottom are respectively equipped with air entry and feed opening, the inlet scoop of electric blower 4 is connected with the air entry of cyclone separator 3 by aspiration channel 9.
The feed opening of cyclone separator 3 is connected with tremie pipe 11, and the pipe tobacco that tremie pipe 11 lower end extend into cigarette machine shakes in groove 10, and tremie pipe 11 is provided with impeller gate valve 12, and the power drive end of impeller gate valve 12 is connected with drive motors 13.The CD-ROM drive motor of electric blower 4 and drive motors 4 are connected to frequency converter 14 and frequency converter 17.Tower type separator 2 inwall is provided with airflow-resistive plate 15, is formed from top to bottom and be confused back formula "the" shape gas channel 16 in barrier plate 14.
When work uses, receiving hopper 1 is by the offal of cigarette machine through first separation, tobacco mixture is sent in blower 5, under the blowing effect of electric blower 4, offal, tobacco mixture enters in tower type separator 2 through blower 5, offal and tobacco mixture in tower type separator 2 swirling eddy and be confused back formula passage 16 effect under, thorough separation, the offal that proportion is larger is relied on gravity fall to be discharged by offal discharging opening 7 and focuses on, the pipe tobacco that proportion is less upwards enters into cyclone separator 3 by pipe tobacco discharging opening 6 and pipeline 8 under the effect of air-flow, under the air draught effect of cyclone separator 3 and electric blower 4, pipe tobacco falls, drive motors 13 controls impeller gate valve 12, pipe tobacco is transported to the pipe tobacco less cigarette foam of proportion in groove 10 that shakes and is sucked out cyclone separator 3, reclaimed by aspiration channel 9.
For ZJ17 cigarette making and tipping machine, stalk of kicking out of per minute signs tobacco mixture 525 grams, material (i.e. 7000 grams of x7.5%=525 gram), calculate according to 20% pipe tobacco in mixed material, separable 105 grams of pipe tobaccos per minute, the i.e. pipe tobacco that can lack consumption 105 cigarettes per minute, every kilogram of finished cut tobacco is according to 50 yuan of calculating, cigarette machine runs by 2 classes of systems, and per tour ran according to 6 hours, reduced pipe tobacco every day and consumed 75.6 kilograms, amount to cash 3780 yuan, annual operation 200 days, annual consumption reduction amounts to RMB 75.6 ten thousand yuan, remarkable in economical benefits, invest little, instant effect.
Claims (1)
1. cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system, it is characterized in that: comprise receiving hopper, tower type separator, cyclone separator and electric blower, the blowing mouth of electric blower is connected with the following side of tower type separator by blower, the discharging opening of receiving hopper is located on blower, the top of tower type separator and bottom are respectively equipped with pipe tobacco discharging opening and offal discharging opening, pipe tobacco discharging opening is connected with the charging aperture of cyclone separator by a length of tubing, cyclone separator top and bottom are respectively equipped with air entry and feed opening, the inlet scoop of electric blower is connected with the air entry of cyclone separator by aspiration channel,
The feed opening of described cyclone separator is connected with tremie pipe, and the pipe tobacco that tremie pipe lower end extend into cigarette machine shakes in groove, and tremie pipe is provided with impeller gate valve, and the power drive end of impeller gate valve is connected with drive motors;
Described tower type separator inwall is provided with airflow-resistive plate, and the airflow-resistive plate in tower type separator forms "the" shape fan from top to bottom and returns formula passage;
The CD-ROM drive motor of described electric blower and the drive motors of impeller gate valve are connected to frequency converter;
Impeller gate valve adopts mechanical structure, and tower type separator and cyclone separator all adopt stainless steel to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210423484.1A CN102894476B (en) | 2012-10-30 | 2012-10-30 | Recovering system of single type tobacco stem and shred online separating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210423484.1A CN102894476B (en) | 2012-10-30 | 2012-10-30 | Recovering system of single type tobacco stem and shred online separating |
Publications (2)
| Publication Number | Publication Date |
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| CN102894476A CN102894476A (en) | 2013-01-30 |
| CN102894476B true CN102894476B (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210423484.1A Active CN102894476B (en) | 2012-10-30 | 2012-10-30 | Recovering system of single type tobacco stem and shred online separating |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103519346B (en) * | 2013-10-22 | 2016-08-17 | 广东中烟工业有限责任公司 | A kind of multistage separating stalk is signed and is rejected tobacco shred recycling device in thing |
| CN103521446A (en) * | 2013-10-22 | 2014-01-22 | 广东中烟工业有限责任公司 | Two-stage separating type stem sliver and cut tobacco separating device |
| CN103521456B (en) * | 2013-10-25 | 2015-09-30 | 尹伟彬 | A kind of fruit automatic screening boxing apparatus |
| CN105414025B (en) * | 2015-12-18 | 2018-11-20 | 广东中烟工业有限责任公司 | It is a kind of to obstruct label and device for separating cut tobaccos online |
| CN109330019B (en) * | 2018-11-08 | 2021-09-10 | 郑州格兰高环境工程有限公司 | Waste cigarette and cut tobacco recovery device |
| CN109443979A (en) * | 2018-12-06 | 2019-03-08 | 云南巴菰生物科技有限公司 | A kind of cigarette stem composite rate analytical equipment |
| CN110074448B (en) * | 2019-06-19 | 2022-05-17 | 常德烟草机械有限责任公司 | Stem sorting unit |
| CN114101056A (en) * | 2021-11-23 | 2022-03-01 | 河南中烟工业有限责任公司 | Automatic stem and shred separating device |
| CN114711456B (en) * | 2022-05-17 | 2023-03-14 | 江西中烟工业有限责任公司 | Novel secondary air separation device for ZJ17 type cigarette making machine |
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| US2755930A (en) * | 1951-04-06 | 1956-07-24 | American Mach & Foundry | Tobacco and dust separating apparatus |
| US3655043A (en) * | 1969-06-26 | 1972-04-11 | Hauni Werke Koerber & Co Kg | Pneumatic tobacco classifying apparatus |
| US4465194A (en) * | 1982-12-23 | 1984-08-14 | Universal Leaf Tobacco Co. | Threshed tobacco lead separator |
| US5263589A (en) * | 1992-09-18 | 1993-11-23 | Philip Morris Incorporated | Method of recovering tobacco from stemmery discard |
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| CN2810212Y (en) * | 2005-08-16 | 2006-08-30 | 蔡文翀 | Tobacco on-line winnowing machine |
| CN201182188Y (en) * | 2008-04-03 | 2009-01-21 | 湖北中烟工业有限责任公司 | Multilevel pneumatic separation device for rejecting silver from tobacco shred |
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| CN102894476A (en) | 2013-01-30 |
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