CN102894476B - Recovering system of single type tobacco stem and shred online separating - Google Patents

Recovering system of single type tobacco stem and shred online separating Download PDF

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Publication number
CN102894476B
CN102894476B CN 201210423484 CN201210423484A CN102894476B CN 102894476 B CN102894476 B CN 102894476B CN 201210423484 CN201210423484 CN 201210423484 CN 201210423484 A CN201210423484 A CN 201210423484A CN 102894476 B CN102894476 B CN 102894476B
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tobacco
cyclone
tower
blowing
suction
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CN 201210423484
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CN102894476A (en )
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苏朝龙
张洪
郑俊杰
吴志辉
杨永辉
余瑞江
张艳冬
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郑州格兰高环境工程有限公司
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Abstract

本发明公开了卷烟机单机型烟梗烟丝在线分离回收系统,包括接料斗、塔式分离器、旋风分离器和吹吸风机,吹吸风机的吹风口通过吹风管与塔式分离器的下侧部连接,接料斗的出料口设在吹风管上,烟丝出料口通过一节管道与旋风分离器的进料口连接,吹吸风机的吸风口通过吸风管与旋风分离器的吸气口连接。 The present invention discloses a stand-alone machine cigarette tobacco stem line separation and recovery system, comprising a receiving hopper, tower separators, cyclones, and suction fan blowing hair suction fan blowing through the blowing pipe with the port splitter tower in side connecting portion, a receiving hopper discharge opening is provided on the blower pipe, the tobacco feed connection through the inlet duct and a cyclone, suction fan blowing suction air suction pipe and suction through the cyclone port connector. 本发明根据烟丝和烟梗在额定湿度下重量的不同,利用气流将较轻的合格烟丝和较重的烟梗分离开来,并将回收后的烟丝连续送至卷烟机机身的烟丝振槽内,及时直接回收利用,分离出来的烟丝的水分和香气散失少,直接回收利用,降低了卷烟机烟丝的消耗,保护了环境,提高了企业的经济效益。 According to the present invention, different tobacco stems and humidity at the nominal weight, airflow passing the lighter and heavier tobacco separated from the tobacco stems, tobacco and recycled continuously to the tobacco cigarette machine body vibration grooves inside, timely direct recycling, separated tobacco moisture and aroma loss less direct recycling, reducing cigarette machine tobacco consumption, protect the environment, improve the economic efficiency of enterprises.

Description

卷烟机单机型烟梗烟丝在线分离回收系统 Cigarette tobacco stems stand-alone machine line separation and recovery system

技术领域 FIELD

[0001] 本发明属于卷烟生产技术领域,尤其涉及用于卷烟生产线上的卷烟机单机型烟梗烟丝在线分离回收系统。 [0001] The present invention belongs to the technical field of cigarette production, in particular, relates to a cigarette making machine for the stand-alone cigarette tobacco stem line line separation and recovery system.

背景技术 Background technique

[0002]目前,全国各大卷烟生产厂所使用的卷烟机排出的烟梗中含有约20~30%的成品可用烟丝,部分卷烟厂把这种烟梗通过集中除尘管道收集在一起集中风选再利用,这样会导致分离出的烟丝水分和香气的散失,而且会使高档烟丝降级使用;部分卷烟厂回收集中后作为烟草薄片的原料使用,部分卷烟厂作为垃圾处理,这样不仅增加了物流成本,而且造成了大量的资源浪费和巨大的经济损失。 [0002] Currently, the major stem cigarette manufacturing plants using a cigarette making machine exhaust contains about 20 to 30% of the finished tobacco available, this part of the cigarette factory stem concentration of dust removal by concentrated pooled together winnowing re-use, this leads to the loss of water and the separated tobacco aroma, and make use of high-grade tobacco degraded; rear portion of cigarette factory recovered concentrated tobacco sheet as a raw material, waste treatment plant as a part of the cigarette, so that not only increase the cost of logistics but also causes a lot of waste of resources and huge economic losses.

发明内容 SUMMARY

[0003] 本发明为了解决现有技术中的不足之处,提供一种卷烟机单机型烟梗烟丝在线分离回收系统。 [0003] In order to solve the shortcomings of the prior art, there is provided a machine stand-alone cigarette tobacco stem line separation and recovery system.

[0004] 为解决上述技术问题,本发明采用如下技术方案:卷烟机单机型烟梗烟丝在线分离回收系统,包括接料斗、塔式分离器、旋风分离器和吹吸风机,吹吸风机的吹风口通过吹风管与塔式分离器的下侧部连接,接料斗的出料口设在吹风管上,塔式分离器的顶部和底部分别设有烟丝出料口和烟梗出料口,烟丝出料口通过一节管道与旋风分离器的进料口连接,旋风分离器顶部和底部分别设有吸气口和下料口,吹吸风机的吸风口通过吸风管与旋风分离器的吸气口连接。 [0004] To solve the above problems, the present invention adopts the following technical solution: a cigarette tobacco stems stand-alone machine line separation and recovery system, comprising a receiving hopper, tower separator, a cyclone and a blow suction fan, the suction fan blowing air outlet through the lower portion of the tower blowing pipe separator is connected, a receiving hopper discharge opening is provided on the blower pipe, the top and bottom of the tower of the separator are provided with spout and tobacco stems discharge port, tobacco discharge port through a feed conduit connected with the opening of the cyclone, the cyclone top and bottom are provided with an intake port and a lower discharge port, the suction fan blowing air sucked through the suction pipe and the cyclone suction port connection.

[0005] 所述旋风分离器的下料口连接有下料管,下料管下端伸入到卷烟机的烟丝振槽内,下料管上设有叶轮闸阀,叶轮闸阀的动力驱动端传动连接有驱动电机。 [0005] The cyclone dropping port is connected to the tube, the feed tube extending into the lower end of the cigarette tobacco vibration machine tank, a gate valve is provided with an impeller, the impeller end of the drive power transmission gate is connected to the lower tube a drive motor.

[0006] 所述吹吸风机的驱动马达和驱动电机分别连接有变频器。 [0006] The blow suction fan drive motor and the drive motor are connected to the inverter. 通过变频器调整吹吸风机和叶轮闸阀的驱动电机的转速,从而实现梗和丝分离比例和出料速度可调。 Motor drive to adjust blowing and suction fan and the drive wheel rotational speed valve, stem and enabling the wire feed speed and ratio of isolated by adjustable.

[0007] 所述塔式分离器内壁上设有气流阻挡板,塔式分离器内的气流阻挡板自上而下形成“之”字形迷回式通道。 With the [0007] inner wall of the airflow splitter tower blocking plate, the airflow splitter tower top to bottom plate barrier is formed "" shaped return passageway fans. 使缠绕的梗签和烟丝在“之”字形迷回式通道彻底分离。 Check that the winding stem and a fan-shaped return passageway tobacco complete separation "of."

[0008] 采用上述技术方案,接料斗将经卷烟机一次分离的烟梗、烟丝混合物送入吹风管内,在吹吸风机的吹风作用下,烟梗、烟丝混合物经过吹风管进入到塔式分离器内,烟梗和烟丝混合物在塔式分离器内旋转气流和迷回式通道的作用下,彻底分离,比重较大的烟梗依靠重力下落通过烟梗出料口排出进行集中处理,比重较小的烟丝在气流的作用下向上通过烟丝出料口和管道进入到旋风分离器中,在旋风分离器和吹吸风机的吸风作用下,烟丝下落通过下料管落入到卷烟机的烟丝振槽内,比重更小的烟沫被吸出旋风分离器,通过吸风管回收。 [0008] With the above technical solution, the receiving hopper through a cigarette making machine separated tobacco stems, tobacco mixture is fed into the blowpipe, in hair suction fan blowing action, tobacco stems, tobacco blend into the tower through the blowing pipe separator under the tobacco stems and tobacco blend rotating fans and air flow return passageway within the tower separator effect complete separation, a large proportion of stem fall by gravity through the discharge port stems centralized processing, a small specific gravity tobacco under the effect of gas flow upwardly through the tobacco inlet and conduit into the cyclone, the cyclone and the suction action of the suction fan blowing, the falling tobacco falls through the feed tube to the cigarette making machine vibration tobacco slot, a smaller proportion of smoke is sucked out of the cyclone foam tube was recovered by suction.

[0009] 本发明把卷烟机机身后的烟丝振槽作为烟丝的添加点,不仅不影响卷烟机原有的工作方式,而且实现了分离出的烟丝均匀添加,回收利用,降低了卷烟机烟丝消耗;塔式分离器实现烟梗、烟丝的一次分离,然后再通过旋风分离器实现烟丝。 [0009] The present invention is as an additive to the tobacco vibrating trough points tobacco, cigarette machine only does not affect the original work, but also to achieve a uniform add tobacco separated, recycled, reducing the cigarette tobacco cigarette maker machine body consumption; splitter tower to achieve the stems, the primary separation of the tobacco, and then tobacco achieved by a cyclone. 烟沫的二次分离,充分考虑了再回收烟丝的合格要求,提高了分离回用烟丝的质量; Secondary smoke foam separation, full consideration eligibility requirement tobacco recycling, reuse separation improving tobacco quality;

[0010] 卷烟厂成品烟丝的含水率约为13%,本发明在原理上利用烟梗和烟丝比重的不同,结构简单紧凑,叶轮闸阀采用机械式结构,在保证密封性、安全性、稳定性的同时,实现了烟丝的连续落料,进而保证了分离的持续进行。 [0010] The water content of the finished cigarette tobacco plant about 13%, the present invention utilizes the principle of different specific gravity tobacco and tobacco stems, simple and compact structure, mechanical impeller valve structure, to ensure tightness, safety, stability at the same time, to achieve a continuous blanking tobacco, thus ensuring the continued separation. 塔式分离器和旋风分离器均采用不锈钢制作,且没有易损件,可靠安全,安装方便。 Tower and cyclone separators are made of stainless steel, and no wearing parts, reliable and safe, easy to install.

[0011] 本发明通过现场分离,实现了烟梗和烟丝单机分离,烟丝现场添加功能,保证了烟丝与生产卷烟批次的一致性,同时降低了卷烟机烟丝消耗;由于现场分离及时添加烟丝,减少了烟丝水分和香气的散失,提高了烟丝的利用率,减少物流成本,提高了企业效益; [0011] The present invention is isolated by a field, to achieve a separation of single tobacco and tobacco stems, tobacco field add functionality to ensure the consistency of batch production of cigarette tobacco and, while reducing the consumption of tobacco cigarette making machine; since separation time to add tobacco field, reduce the loss of moisture and aroma of tobacco, improve the utilization of tobacco, reduce logistics costs, improve enterprise efficiency;

[0012] 本发明巧妙的使用吹吸风机,使烟丝、烟梗混合物在几乎封闭的通道内流动,大大减少了水分和香气的散失;吹吸风机采用变频控制,实现烟梗和烟丝的最佳分离和可控分离。 [0012] The present invention cleverly suction fan blowing the tobacco, tobacco stems mixture flows in a nearly closed passage, greatly reducing the loss of moisture and aroma; suction fan blowing variable frequency control, to achieve the best tobacco stems and tobacco separating and controlled separation.

[0013] 本发明根据烟丝和烟梗在额定湿度下重量的不同,利用气流将较轻的合格烟丝和较重的烟梗分离开来,并将回收后的烟丝送至卷烟机机身的烟丝振槽内,及时直接回收利用,烟丝的水分和香气散失少,而且分离出来的高档成品烟丝直接回收利用,降低了卷烟机烟丝的消耗,保护了环境,提高了企业的经济效益。 [0013] According to the present invention, different tobacco stems and humidity at the nominal weight, airflow passing the lighter and heavier tobacco separated from the stems, and the recovered tobacco to the cigarette making machine of the tobacco body Zhen tank, timely direct recycling, water and tobacco aroma loss less, and isolated high-grade finished tobacco direct recycling, reducing cigarette machine tobacco consumption, protect the environment, improve the economic efficiency of enterprises.

附图说明 BRIEF DESCRIPTION

[0014] 图1是本发明的结构示意图。 [0014] FIG. 1 is a structural diagram of the present invention.

具体实施方式 detailed description

[0015] 如图1所示,本发明的卷烟机单机型烟梗烟丝在线分离回收系统,包括接料斗1、塔式分离器2、旋风分离器3和吹吸风机4,吹吸风机4的吹风口通过吹风管5与塔式分离器2的下侧部连接,接料斗I的出料口设在吹风管5上,塔式分尚器2的顶部和底部分别设有烟丝出料口6和烟梗出料口7,烟丝出料口6通过一节管道8与旋风分离器3的进料口连接,旋风分离器3顶部和底部分别设有吸气口和下料口,吹吸风机4的吸风口通过吸风管9与旋风分离器3的吸气口连接。 [0015] As shown in FIG. 1, a cigarette making machine of the present invention stand-alone tobacco stem line separation and recovery system, comprising a receiving hopper 1, 2 splitter tower, cyclone 3 and 4 suction fan blowing, suction fan blowing 4 the air outlet through the blowing pipe 5 connected to the lower portion of the tower separator 2, I is receiving hopper discharge opening is provided in the blowing pipe 5, the top and bottom of the tower 2 is still divided tobacco discharge port are provided 6 and 7 spout stems, tobacco discharge port 68 is connected to the cyclone inlet 3 through a conduit, the cyclone 3 are provided with top and bottom air intake port and a lower discharge port, pipetted 4 by the air suction fan suction pipe 9 is connected to the intake port 3 of the cyclone.

[0016] 旋风分离器3的下料口连接有下料管11,下料管11下端伸入到卷烟机的烟丝振槽10内,下料管11上设有叶轮闸阀12,叶轮闸阀12的动力驱动端传动连接有驱动电机13。 [0016] The cyclone feed opening 3 is connected to the tube 11, the tube 11 projects into the lower end of the cigarette tobacco vibration machine tank 10, the feed pipe is provided with a gate valve 12 on the impeller 11, the impeller 12 of the gate valve driving power transmission terminal 13 is connected to a drive motor. 吹吸风机4的驱动马达和驱动电机4分别连接有变频器14和变频器17。 Suction fan blowing the drive motor and the drive motor 44 are respectively connected to the inverter 14 and inverter 17. 塔式分离器2内壁上设有气流阻挡板15,阻挡板14内自上而下形成迷回式“之”字形气流通道16。 Tower separator plate 15 is provided on the air flow barrier inner wall, the barrier plate is formed from top to bottom-back fans "" shaped gas flow channels 16 14.

[0017] 工作使用时,接料斗I将卷烟机经一次分离的烟梗、烟丝混合物送入吹风管5内,在吹吸风机4的吹风作用下,烟梗、烟丝混合物经过吹风管5进入到塔式分离器2内,烟梗和烟丝混合物在塔式分离器2内旋转气流和迷回式通道16的作用下,彻底分离,比重较大的烟梗依靠重力下落通过烟梗出料口7排出进行集中处理,比重较小的烟丝在气流的作用下向上通过烟丝出料口6和管道8进入到旋风分离器3中,在旋风分离器3和吹吸风机4的吸风作用下,烟丝下落,驱动电机13控制叶轮闸阀12,将烟丝输送到烟丝振槽10内比重更小的烟沫被吸出旋风分离器3,通过吸风管9回收。 [0017] In operation used, the receiving hopper I was a cigarette making machine separated stems, tobacco mixture is fed into the blowing tube 5, under the blowing effect of the suction fan blowing 4, tobacco stems, tobacco mixture is subjected to the blowing pipe 5 enters the separator 2 inner tower, a mixture of tobacco and tobacco stems and fans whirling airflow acting return passageway 16 in the splitter tower 2 completely separated, a large proportion of stem fall by gravity through the discharge port stems 7 discharging centralized processing, a small proportion of tobacco in an air stream entering the cyclone 3 into the discharge opening upwardly through the tobacco duct 6 and 8, in the suction effect of suction fan blowing cyclone 3 and 4, the tobacco whereabouts, impellers valve 13 controls the drive motor 12, 10 will be conveyed into the tobacco cut filler proportion of smaller grooves vibration foam is sucked out of the smoke cyclone 3 through the suction pipe 9 recovered.

[0018] 以ZJ17卷接机组为例,每分钟踢出梗签烟丝混合物料525克(即7000克χ7.5%=525克),混合物料中按照20%烟丝计算,每分钟可分离105克烟丝,即每分钟可以少消耗105支香烟的烟丝,每千克成品烟丝按照50元计算,卷烟机按2班制运行,每班按照6小时运行,每天降低烟丝消耗75.6千克,折合现金3780元,每年运行200天,每年降耗折合人民币75.6万元,经济效益显著,投资小,见效快。 [0018] In ZJ17 cigarette making machine, for example, to check the tobacco stems per minute kicked mixed feed 525 g (i.e. 7000 g χ7.5% = 525 g), a mixture of 20% calculated in accordance with the tobacco feed, 105 grams per minute separable tobacco, which can consume less per minute 105 tobacco cigarettes, cut tobacco is calculated per kg of finished product according to 50, according to a cigarette making machine 2 shift operation, operating according to class 6 hours a day to reduce tobacco consumption 75.6 kg, equivalent to 3780 yuan cash, run 200 days per year, equivalent to saving 756,000 yuan each year, significant economic benefits, small investment, quick.

Claims (1)

  1. 1.卷烟机单机型烟梗烟丝在线分离回收系统,其特征在于:包括接料斗、塔式分离器、旋风分离器和吹吸风机,吹吸风机的吹风口通过吹风管与塔式分离器的下侧部连接,接料斗的出料口设在吹风管上,塔式分离器的顶部和底部分别设有烟丝出料口和烟梗出料口,烟丝出料口通过一节管道与旋风分离器的进料口连接,旋风分离器顶部和底部分别设有吸气口和下料口,吹吸风机的吸风口通过吸风管与旋风分离器的吸气口连接; 所述旋风分离器的下料口连接有下料管,下料管下端伸入到卷烟机的烟丝振槽内,下料管上设有叶轮闸阀,叶轮闸阀的动力驱动端传动连接有驱动电机; 所述塔式分离器内壁上设有气流阻挡板,塔式分离器内的气流阻挡板自上而下形成“之”字形迷回式通道; 所述吹吸风机的驱动马达和叶轮闸阀的驱动电机分别连接有变频器; 叶 1. Cigarette Maker type single-line stem tobacco separation and recovery system, characterized by: a receiving hopper, tower separators, cyclones, and suction fan blowing, blowing fan Blower tube by blowing port splitter tower the lower portion is connected to the receiving hopper discharge opening is provided on the blower pipe, the top and bottom of the tower of the separator are provided with a tobacco inlet and a discharge outlet stems, tobacco through a discharge port conduit and cyclone inlet separator is connected, a cyclone top and bottom are provided with an intake port and a lower discharge port, the suction fan blowing air sucked through the suction port is connected with the suction duct of the cyclone; a cyclone the feed opening is connected to the tube, the feed tube extending into the lower end of the cigarette tobacco machine vibration groove is provided on the lower pipe valve impeller, the impeller end of the drive power transmission gate is connected to a drive motor; said tower provided on the inner wall of the separator plate blocking airflow, the airflow splitter tower top to bottom plate barrier is formed "" shaped fan-back channel; said blowing suction fan drive motor and the impeller of the valve are connected to a drive motor inverter; leaf 轮闸阀采用机械式结构,塔式分离器和旋风分离器均采用不锈钢制作。 Wheel valve by mechanical structure, the tower and the cyclone separators are made of stainless steel.
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CN103519346B (en) * 2013-10-22 2016-08-17 广东中烟工业有限责任公司 A multi-stage split tobacco stems recovery check was removed
CN103521456B (en) * 2013-10-25 2015-09-30 尹伟彬 A fruit packing automatic screening apparatus
CN105414025A (en) * 2015-12-18 2016-03-23 广东中烟工业有限责任公司 On-line sliver and cut tobacco separation device

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