CN102887249B - Automatic costume folding machine - Google Patents

Automatic costume folding machine Download PDF

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Publication number
CN102887249B
CN102887249B CN201210420295.9A CN201210420295A CN102887249B CN 102887249 B CN102887249 B CN 102887249B CN 201210420295 A CN201210420295 A CN 201210420295A CN 102887249 B CN102887249 B CN 102887249B
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folding
transfer device
load
station
wings
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CN102887249A (en
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邱德强
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Abstract

The invention relates to an automatic costume folding machine. The innovation points are as follows: the automatic costume folding machine comprises a stander and conveyer belts, wherein a preparation station, a first folding station, a second folding station and a third folding station are respectively arranged in an extending direction of the stander; the preparation station, the first folding station, the second folding station and the third folding station of the stander are provided with the conveyer belts with the same moving direction and the same speed; and a first folding mechanism, a second folding mechanism and a third folding mechanism are respectively arranged on the first folding station, the second folding station and the third folding station. An operator only needs to flatly pave a costume on the preparation station; the costume is driven by the conveyer belts to pass through the first folding station, the second folding station and the third folding station and is automatically folded by the corresponding folding mechanisms at the stations; the manual folding of the operator is not needed, so that the labor intensity of the operator is low, the folding efficiency is high, and labor is saved; the sizes of the folded costumes are consistent; the appearance effect is good; the automatic costume folding machine is beneficial to production lines; and the degree of automation of costume preparation is improved.

Description

A kind of clothes automatic layboy
Technical field
The present invention relates to a kind of clothes automatic layboy, particularly a kind of folding effect is good and be applicable to the clothes automatic layboy that streamlined is produced.
Background technology
China is the big country of 1,300,000,000 populations, is the Clothing Consuming Guo He producing country of whole world maximum.The rag trade of China had larger development in recent years, and the development of rag trade has promoted the development of China's national economy greatly.
In clothes processing enterprise, the ready-made clothes producing needs FOLD AND PACK, and traditional method adopts carries out manually.Its shortcoming is: labour intensity is large, and efficiency is low, has increased labour cost; And conformability is poor after folding, affect attractive in appearance, sale.
Summary of the invention
It is good and be conducive to the clothes automatic layboy that streamlined is produced that the technical problem to be solved in the present invention is to provide a kind of folding effect.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of clothes automatic layboy, its innovative point is to comprise: frame, and frame is divided into successively from front to back on bearing of trend prepares station, the first folding station, the second folding station and the 3rd folding station, load-transfer device, the preparation station of frame, the first folding station, the second folding station and the 3rd folding station are equipped with along the load-transfer device that frame bearing of trend moves from front to back and tact of motion is consistent, the first fold mechanism, be arranged in the first folding station, comprise the first spacing crossbeam, the first positive stop strip, the first folding wings and the first folding driver train, the folding wings axle two ends of two first folding wings are left with the first folding station load-transfer device respectively, the frame of right both sides is hinged, the folding wings axle of the first folding wings is parallel with load-transfer device moving direction, left, right side the first folding wings is in the sagging first folding station machine frame two sides of being close to of initial condition, the first folding wings is driven from initial condition to the first folding station load-transfer device upper surface upset and is resetted immediately by the first folding driver train, two first positive stop strips are horizontally set on the upper surface both sides of the edge of the first folding station load-transfer device along load-transfer device moving direction, the front end of the first positive stop strip is connected with the first spacing crossbeam that is arranged on the first folding station top, and leaves certain gap between the first positive stop strip and the upper surface of the first folding station load-transfer device, the second fold mechanism, be arranged in the second folding station, comprise the second spacing crossbeam, the second positive stop strip, the second folding wings and the second folding driver train, the folding wings axle two ends of two second folding wings are left with the second folding station load-transfer device respectively, the frame of right both sides is hinged, the folding wings axle of the second folding wings is parallel with load-transfer device moving direction, left, right side the second folding wings is parallel and a little less than the second folding station load-transfer device upper surface at initial condition, the second folding wings is driven from initial condition to the second folding station load-transfer device upper surface upset and is resetted immediately by the second folding driver train, two second positive stop strips are horizontally set on along load-transfer device moving direction on the load-transfer device upper surface of the second folding station and near the place, folding wings axle inside edge of the second folding wings, the front end of the second positive stop strip is connected with the second spacing crossbeam that is arranged on the second folding station top, and leaves certain gap between the second positive stop strip and the upper surface of the second folding station load-transfer device, the 3rd fold mechanism, be arranged in the 3rd folding station, comprise the 3rd limiting cylinder, the 3rd spacing hold-down mechanism, the 3rd folding wings, the 3rd folding driver train, the 3rd limiting cylinder is arranged in the frame of the 3rd folding station load-transfer device both sides, the 3rd limiting cylinder can drive its piston rod along stretching into the 3rd folding station load-transfer device upper surface or retraction perpendicular to load-transfer device moving direction, is provided with the 3rd spacing hold-down mechanism between the 3rd limiting cylinder and frame, the frame of the folding wings axle two ends of the 3rd folding wings and the 3rd folding station load-transfer device below is hinged, the folding wings axle of the 3rd folding wings is vertical with load-transfer device moving direction, the 3rd folding wings is at initial condition lower than the 3rd folding station load-transfer device upper surface, and the 3rd folding wings is driven from initial position to the 3rd folding station load-transfer device top upset and resetted immediately by the 3rd folding driver train.
Further, described preparation station, the first folding station, these three stations of the second folding station share a nodular load-transfer device, described nodular load-transfer device consists of several joint units in series, and by one section of both sides of one section narrower load-transfer device connection, the wider load-transfer device with collapsible side flap forms in single joint unit; The 3rd folding station adopts interval type load-transfer device, interval type load-transfer device is be arranged in parallel and is formed by some narrow load-transfer devices, between adjacent narrow load-transfer device, all leave certain interval, the 3rd folding wings adopts the comb-tooth-type structure supporting with the 3rd folding station interval type load-transfer device, some comb teeth bars that be arranged in parallel are set on the folding wings axle of the 3rd folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the below, adjacent narrow load-transfer device interval of the 3rd folding station.
Further, another kind of load-transfer device form is: the load-transfer device of described preparation station, the first folding station, the second folding station and the 3rd folding station is interval type load-transfer device, it is be arranged in parallel and is formed by some narrow load-transfer devices, all leaves certain interval between adjacent narrow load-transfer device, prepare station, the first folding station, the load-transfer device fabric width of the second folding station is identical, and the outermost narrow load-transfer device of the second folding station adopts batch (-type) structure, this batch (-type) structure is some grooves that narrow load-transfer device upper strata distributes along its moving direction, the second folding wings adopts the comb-tooth-type structure supporting with the second folding station outermost intermittent delivery band, the folding wings axle of the second folding wings is parallel with load-transfer device, some comb teeth bars that are arranged in parallel are set on the folding wings axle of the second folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the groove of the narrow load-transfer device of batch (-type) and a little less than plane on load-transfer device, the 3rd folding wings adopts the comb-tooth-type structure supporting with the 3rd folding station interval type load-transfer device, some comb teeth bars that are uniformly laterally arranged are set on the folding wings axle of the 3rd folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the below, adjacent narrow load-transfer device interval of the 3rd folding station.
Further, on the first spacing crossbeam of described the first fold mechanism, sliding block joint slide block A is installed, slide block A and the first positive stop strip are connected and fixed, and the end that is threaded on slide block A props up the lock bolt of the first spacing crossbeam.
Further, described slide block A is upper is provided with guide groove along the first spacing crossbeam bearing of trend, and the small slide block A with guide groove bearing fit is set on the first positive stop strip, and slide block A is upper to be installed and drive inside contracting that small slide block A moves along the first spacing crossbeam bearing of trend to drive cylinder A.
Further, the described first folding driver train comprises that revolution drives A, axis of revolution A and a pair of fork A and pair of links A, axis of revolution A is arranged in frame by bearing seat, axis of revolution A drives A to drive rotation by turning round, the two ends of axis of revolution A are fixed with fork A, the end of fork A is connected with the first folding wings by connecting rod A, and connecting rod A two ends are hinged with fork A, the first folding wings respectively.
Further, the described first folding driver train comprises that revolution drives A, axis of revolution A and a pair of fork A, axis of revolution A is arranged in frame by bearing seat, axis of revolution A drives A to drive rotation by turning round, the end of axis of revolution A two ends and fork is connected and fixed, and the top of two fork A is connected with the first folding wings both sides; And described the first folding wings is elastic fabric aerofoil.
Further, to drive A be the rack-and-pinion of rotary cylinder, air cylinder driven, the gear pair of air cylinder driven or motor-drivenly take turns any one in transmission for described revolution.
Further, described the second fold mechanism comprises the second positive stop strip anti-shaking device, the second positive stop strip anti-shaking device comprises anti-shake crossbeam, anti-shake crossbeam is arranged on the second positive stop strip near the top, one end of the 3rd folding station, the anti-shake clamping cylinder of vertical direction is installed on anti-shake crossbeam, anti-shake clamping cylinder end connects compression bar, and described compression bar is by anti-shake clamping cylinder driving compression or away from the second positive stop strip end.
Further, on the second spacing crossbeam of described the second fold mechanism, sliding block joint slide block B is installed, slide block B and the second positive stop strip are connected and fixed, and the end that is threaded in slide block B props up the lock bolt of the second spacing crossbeam.
Further, in described slide block B, along the second spacing crossbeam bearing of trend, be provided with guide groove, the small slide block B of setting and guide groove bearing fit on the second positive stop strip, inside contracting that in slide block B, installation driving small slide block B moves along the second spacing crossbeam bearing of trend drives cylinder B.
Further, the described second folding driver train comprises that revolution drives B, axis of revolution B and a pair of fork B and pair of links B, axis of revolution B is arranged in frame by bearing seat, axis of revolution B drives B to drive rotation by turning round, the two ends of axis of revolution B are fixed with fork B, the end of fork B is connected with the second folding wings by connecting rod B, and connecting rod B two ends are hinged with fork B, the second folding wings respectively.
Further, to drive B be the rack-and-pinion of rotary cylinder, air cylinder driven, the gear pair of air cylinder driven or motor-drivenly take turns any one in transmission for described revolution.
Further, the described second folding driver train comprises straight line cylinder B, axis of revolution B, a pair of fork B and pair of links B, axis of revolution B is arranged in frame by bearing seat, on axis of revolution B, be fixed with a pair of fork B, the lower end of fork B is connected with the second folding wings by connecting rod B, and connecting rod B two ends are hinged with fork B, the second folding wings respectively; Straight line cylinder B is arranged on the below of axis of revolution B, and the cylinder body top of straight line cylinder B is hinged with the straight line cylinder support being fixed in frame, the piston rod of straight line cylinder B and wherein a fork B lower hinge.
Further, described the 3rd fold mechanism has two, be symmetricly set in the 3rd folding station, and the 3rd folding wings move toward one another of two the 3rd fold mechanisms.
Further, described the 3rd spacing hold-down mechanism is spacing clamping cylinder or with the spacing compression electromagnet of retracing spring.
Further, the described the 3rd folding driver train is the rack-and-pinion of rotary cylinder, air cylinder driven, the gear pair of air cylinder driven or motor-drivenly take turns any one in transmission.
Further, the described the 3rd folding driver train comprises straight line cylinder C, axis of revolution C, a pair of fork C and pair of links C, axis of revolution C is arranged in frame by bearing seat, on axis of revolution C, be fixed with a pair of fork C, the lower end of fork C is connected with the 3rd folding wings by connecting rod C, and connecting rod C two ends are hinged with fork C, the 3rd folding wings respectively; Straight line cylinder C is arranged on the below of axis of revolution C, and the cylinder body end of straight line cylinder C is hinged with the straight line cylinder support being fixed in frame, the piston rod of straight line cylinder C and wherein a fork C lower hinge.
Further, the 3rd folding driver train is arranged on a movable machine frame, and the parallel motion adjustment structure arranging along frame bearing of trend is set between movable machine frame and the frame of the 3rd folding station.
Further, described parallel motion adjustment structure is a pair of line slideway of locking bolt.
The invention has the advantages that: operating personal only need be divided clothes and prepare station, by load-transfer device, is driven and is passed through successively the first folding station, the second folding station and the 3rd folding station, carries out the auto-folder of clothes at each station by corresponding fold mechanism.Without artificial manual folding, labor strength is low, and folding efficiency is high, saves labour power; Consistent size after folding, appearance is good; Be conducive to streamlined and produce, improve the degree of automation that clothes are manufactured.
Prepare station, the first folding station, the shared nodular load-transfer device of these three stations of the second folding station, nodular load-transfer device consists of several joint units in series, and by one section of both sides of one section narrower load-transfer device connection, the wider load-transfer device with collapsible side flap forms in single joint unit.When the folding clothes of the second folding station, the second folding wings while turnover side flap and clothes side are realized folding, and clothes are when the first folding station moves to the second folding station, can utilize side flap to hold clothes dual-side place, avoid due to load-transfer device fabric width reduce make clothes both sides and middle part move the inconsistent folding effect that affects.
First and second positive stop strip can carry out respectively the adjustment of position by slide block A, the B with first and second spacing crossbeam bearing fit, to adapt to the garment folding of different in width.First and second positive stop strip can drive cylinder A, B to drive along inside contracting movement perpendicular to load-transfer device moving direction by inside contracting after completing current station folding, avoid first and second positive stop strip to be close to the burst of clothes, avoid clothes when moving to next station along load-transfer device, to be drawn the loose folding effect that destroys, and can prevent the relative displacement of clothes and load-transfer device, guarantee folding effect.
The second positive stop strip anti-shaking device can be pushed down the end of the second positive stop strip before the second positive stop strip is spacing, avoid the second positive stop strip not coupling end rock and affect folding effect, guarantee quality on folded.
The 3rd fold mechanism has two, be symmetricly set in the 3rd folding station, and the 3rd folding wings move toward one another of two the 3rd fold mechanisms, make the 3rd folding station to carry out three open foldables to clothes, be specially adapted to the longer clothes such as one-piece dress that two folding length still surpass packaging bag, wind coat, trousers.According to the kind of subdued dress.The 3rd fold mechanism can be used separately one or two to use simultaneously.
Accompanying drawing explanation
Fig. 1 is clothes automatic layboy front view of the present invention.
Fig. 2 is clothes automatic layboy birds-eye view of the present invention.
Fig. 3 is load-transfer device and the second folding wings structural representation in the present invention.
Fig. 4 is load-transfer device and the another kind of structural representation of the second folding wings in the present invention.
Fig. 5 is the narrow conveyer belt structure schematic diagram of load-transfer device discontinuous formula in the present invention.
Fig. 6 is along A-A line cutaway view in Fig. 1.
Fig. 7 is the first folding driving mechanism structure schematic diagram in the embodiment of the present invention.
Fig. 8 is the structural representation of the first folding driver train of another kind of structure in the embodiment of the present invention.
Fig. 9 is along B-B line cutaway view in Fig. 1.
Figure 10 is the second folding driving mechanism structure schematic diagram in the embodiment of the present invention.
Figure 11 is the structural representation of the second folding driver train of another kind of structure in the embodiment of the present invention.
Figure 12 is along C-C line cutaway view in Fig. 1.
Figure 13 is along D-D line cutaway view in Fig. 1.
Figure 14 be in Figure 10 E to view.
Figure 15 is the 3rd folding driving mechanism structure schematic diagram of another kind of structure in the embodiment of the present invention.
Figure 16 is that the 3rd folding driver train is arranged on the structural representation in frame by movable machine frame.
Figure 17 is the constitution diagram before fold mechanism that clothes move to each station of invention clothes automatic layboy and this station folds current clothes.
Figure 18 is the folding schematic diagram of the first folding station (the not shown first folding driver train).
Figure 19 is the folding schematic diagram of the second folding station (the not shown second folding driver train).
Figure 20 is the folding schematic diagram of the 3rd folding station (the not shown the 3rd folding driver train).
The specific embodiment
As shown in Figure 1, 2, frame 1 is divided into successively from front to back and prepares station a, the first folding station b, the second folding station c and the 3rd folding station d at bearing of trend, and the spacing of each station is identical.
Load-transfer device 2, preparation station a, the first folding station b, the second folding station c and the 3rd folding station d in frame 1 are equipped with moving direction, the consistent load-transfer device of tact of motion, be used for driving clothes successively by each station, so that corresponding fold mechanism is folding in order to clothes on each station, load-transfer device drives intermittent reach by motor, and forward pitch is from the spacing that is each station.
As the present invention more specifically in implementation, as shown in Figure 3, prepare station a, the shared nodular load-transfer device of these three stations of the first folding station b, the second folding station c, described nodular load-transfer device is in series by several joint unit 26, and by one section of both sides of one section narrower load-transfer device connection, the wider load-transfer device with collapsible side flap forms in single joint unit 26.
The 3rd folding station adopts interval type load-transfer device, interval type load-transfer device is be arranged in parallel and is formed by some narrow load-transfer devices 21, between adjacent narrow load-transfer device 21, all leave certain interval, the 3rd folding station d adopts comb-tooth-type three folding wings supporting with the 3rd folding station interval type load-transfer device, some comb teeth bars that are uniformly laterally arranged are set on the folding wings axle of the 3rd folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the below, adjacent narrow load-transfer device interval of the 3rd folding station.
As shown in Figure 4, in another kind of embodiment, conveyer belt structure is as follows:
The load-transfer device of preparing station a, the first folding station b, the second folding station c and the 3rd folding station d is interval type load-transfer device, and it is be arranged in parallel and formed by some narrow load-transfer devices, all leaves certain interval between adjacent narrow load-transfer device.The load-transfer device fabric width of preparing station a, the first folding station b, the second folding station c is identical.Wherein, prepare station a, the first folding station b, the second folding station c and the narrow load-transfer device 21 of the 3rd folding station d common sparing, prepare independently narrow load-transfer device 23 of station a, shared narrow load-transfer device 22, the second folding station c outermost employings of the first folding station b outermost.Narrow load-transfer device 21 is by live roll 26 supportings of frame 1 rear end driven roller 25, frame front end, narrow load-transfer device 22 is by the live roll 26 of frame front end and 27 supportings of the live roll of central rack, narrow load-transfer device 23 is by live roll 28,29 supportings, and live roll 28 connects to realize with live roll 27 by Timing Belt synchronizes.
As shown in Figure 5, this narrow load-transfer device 23 adopts batch (-type) structure, is specially: some grooves 24 that narrow load-transfer device 23 upper stratas distribute along its moving direction.
The second folding wings 43 adopts the comb-tooth-type structure supporting with the second folding station c outermost intermittent delivery band, the folding wings axle of the second folding wings 43 is parallel with load-transfer device, some comb teeth bars that are parallel to each other are set in the second folding wings 43, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the groove 24 of the narrow load-transfer device 23 of batch (-type) and a little less than plane on load-transfer device; The 3rd folding wings 53 adopts the comb-tooth-type structure supporting with the 3rd folding station d interval type load-transfer device, the folding wings axle of the 3rd folding wings is mutually vertical with load-transfer device, some comb teeth bars that are parallel to each other are set on the folding wings axle of the 3rd folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the below, adjacent narrow load-transfer device interval of the 3rd folding station.
Yet, it will be understood by those skilled in the art that above-mentioned several load-transfer device embodiment is only exemplary, rather than restrictive.For example: the narrow load-transfer device in the 3rd folding station d also can all adopt batch (-type) structure, make effective folded part of the 3rd folding wings under initial condition, be positioned at the groove of the narrow load-transfer device of batch (-type), when the load-transfer device of the 3rd folding station d all adopts batch (-type) structure, its 3rd folding wings is without using comb-tooth-type structure.
In addition, it will be understood by those skilled in the art that the load-transfer device fabric width of the 3rd folding station d is less than the fabric width of preparing station a, the first folding station b, the second folding station c load-transfer device according to folding needs.
The first fold mechanism, be arranged on the first folding station b, as shown in Figure 5, comprise the first spacing crossbeam 31, the first positive stop strip 32, the first folding wings 33 and the first folding driver train 34, the first limiting bracket is passed through across above the first folding station b in the first spacing crossbeam 31 two ends, and near preparing station a side, the first limiting bracket bottom is connected with the sidepiece lower end of frame, the coat-sleeve of clothes makes to leave certain gap between the first limiting bracket and frame side top, so that can pass through smoothly when falling in frame both sides; The first positive stop strip 32 has two, it is horizontally set on the upper surface both sides of the edge of the first folding station load-transfer device along load-transfer device 2 moving directions, the first positive stop strip 32 is connected with the first spacing crossbeam 31 near the one end of preparing station a, and between the first positive stop strip 32 and the upper surface of the first folding station load-transfer device, leave certain gap, so that clothes can pass through while moving smoothly on load-transfer device.The first folding wings 33 has a folding wings axle, on folding wings axle, folded surface is set, the folding wings axle two ends of two first folding wings 33 are hinged by the frame 1 of bearing seat and the first folding station load-transfer device arranged on left and right sides respectively, and this folding wings axle is parallel with load-transfer device moving direction.The sagging first folding station machine frame two sides of being close under left and right the first folding wings 33 initial conditions, the first folding wings 33 is driven from initial position to the first folding station load-transfer device upper surface upset and is resetted immediately by the first folding driver train 34.
For adapting to the different folding widths of different size clothes, on the first spacing crossbeam 31, sliding block joint slide block A311 is installed, slide block A311 and the first positive stop strip 32 are connected and fixed, and the end that is threaded on slide block A311 props up the lock bolt 312 of the first spacing crossbeam 31.
In addition, on slide block A311, also drive the guide groove arranging along the first spacing crossbeam 31 bearing of trends, small slide block A313 with guide groove bearing fit is set on the first positive stop strip 32, and slide block A311 is upper to be installed and drives inside contracting that small slide block A313 moves along the first spacing crossbeam 31 bearing of trends to drive cylinder A314.Make the first positive stop strip 32 after completing this station folding spacing, by inside contracting, drive cylinder A314 to move (can referring to the horizontal direction of arrow in Fig. 6) in driving, avoid clothes when moving to next station along load-transfer device, to be drawn the loose folding effect that destroys.
At one more specifically in implementation, the first folding driver train 34 as shown in Figure 7, comprise that revolution drives A, axis of revolution A347, fork A341 and connecting rod A342, axis of revolution A347 is arranged in frame 1 by bearing seat, axis of revolution A347 drives A to drive rotation by turning round, the two ends of axis of revolution A347 are fixed with a pair of fork A341, and the end of fork A341 is connected with the first folding wings 33 separately by connecting rod A342 respectively, and connecting rod A342 two ends are hinged with fork 341, the first folding wings 33 respectively.It is that the rack-and-pinion of rotary cylinder, air cylinder driven is, any one in the gear pair of air cylinder driven or motor-driven friction wheel transmission that revolution drives A.In the present embodiment, adopt the rack-and-pinion of air cylinder driven, on gear 343, be fixed on axis of revolution A347, on axis of revolution A347, be also fixed with fork 341, fork 341 other ends and connecting rod 342 are hinged, tooth bar 344 is horizontally disposed with, its flank of tooth and gear 343 engagements, the dorsal surface of tooth bar 344 is established position-limited wheel 345, and tooth bar 344 is driven by cylinder 346.
Fig. 8 shows the first folding driver train 34 of another kind of structure, comprise that revolution drives A, axis of revolution A347 and a pair of fork A341, fork A341 is L shaped, axis of revolution A347 is arranged in frame 1 by bearing seat, axis of revolution A347 drives A to drive rotation by turning round, the end of axis of revolution A347 two ends and fork A341 is connected and fixed, and the top of fork A341 is connected with the first top, folding wings both sides; In this structure, due to structural limitations, the length of the first folding wings is at initial position contraction in length to above belt conveyor time, therefore, in this structure, the folded surface of the first folding wings adopts elastic fabric aerofoil, and it is that the rack-and-pinion of rotary cylinder, air cylinder driven, in the gear pair of air cylinder driven or motor-driven friction wheel transmission repeat no more here that revolution drives A.The folding driver train of this kind first can adopt relatively little propulsive effort compared with the first folding driver train in Fig. 7, reduces costs.It will be appreciated by those skilled in the art that the above-mentioned first folding driver train 34 embodiment are only exemplary, is not restrictive.
The second fold mechanism, be arranged on the second folding station c, as shown in Figure 9, comprise the second spacing crossbeam 41, the second positive stop strip 42, the second folding wings 43 and the second folding driver train 44, the second spacing crossbeam 41 is bearing in the second folding station c top by the second limiting bracket, the second positive stop strip 42 has two, it is horizontally set on the inside edge of the second folding wings along load-transfer device moving direction, it is long that the second positive stop strip 42 length are longer than the clothing of clothes, the second positive stop strip 42 is connected with the second spacing crossbeam 41 near one end of the second folding station c, and leave certain gap between the second positive stop strip 42 and the upper surface of the second folding station load-transfer device, to can pass through smoothly when clothes move on load-transfer device.Two second folding wings 43 are hinged with the frame of the second folding station load-transfer device arranged on left and right sides respectively, the second folding wings 43 forms by fabric is set on skeleton, the initial position of the second folding wings 43 is parallel and a little less than the load-transfer device upper surface of the second folding station c, the second folding wings 43 is driven from initial position to the second folding station load-transfer device upper surface upset and resetted immediately by the second folding driver train 44.Should be appreciated that the second folding wings 43 has a folding wings axle, on folding wings axle, folded surface is set, and in this station, this folding wings axle is parallel with load-transfer device moving direction.
Regulate for convenience the spacing of the second positive stop strip 42, to adapt to the clothes of different size, on the second spacing crossbeam 41, sliding block joint slide block B 411 is installed, slide block B 411 and the second positive stop strip 42 are connected and fixed, and the end that is threaded in slide block B 411 props up the lock bolt 412 of the second spacing crossbeam.In addition, in slide block B 411, drive the guide groove arranging along the second spacing crossbeam 41 bearing of trends, small slide block B413 with guide groove bearing fit is set on the second positive stop strip 42, inside contracting of driving that small slide block B413 moves along the second spacing crossbeam 41 bearing of trends is installed in slide block B 411 and drives the cylinder B414(can be referring to the horizontal direction of arrow in Fig. 8).Make the second positive stop strip 42 after completing this station folding spacing, by inside contracting, drive cylinder B414 to move in driving, avoid clothes when moving to next station along load-transfer device, to be drawn the loose folding effect that destroys.
The second folding driver train 44 as shown in figure 10, comprise that revolution drives B, axis of revolution B441, fork B442 and connecting rod B443, axis of revolution B441 is arranged in frame by bearing seat, axis of revolution B441 drives B to drive by turning round, the two ends of axis of revolution B441 are fixed with a pair of fork B442, the end of fork B442 is connected with the second folding wings 43 by connecting rod B443 respectively, and connecting rod B443 two ends are hinged with fork B442, the second folding wings 43 respectively.It is the rack-and-pinion of rotary cylinder, air cylinder driven or any one in motor-driven friction wheel transmission that revolution drives B.The operating principle of the second folding driver train 44 is identical with the first folding driver train, repeats no more here.
Figure 11 shows the second folding driver train of another kind of structure in the embodiment of the present invention, comprise straight line cylinder B444, axis of revolution B441, a pair of fork B442 and pair of links B443, axis of revolution B441 is arranged in frame 1 by bearing seat, on axis of revolution B441, be fixed with a pair of fork B442, the lower end of fork B442 is connected with the second folding wings 43 by connecting rod B443, and connecting rod B443 two ends are hinged with fork B442, the second folding wings 43 respectively; Straight line cylinder B444 is arranged on the below of axis of revolution B, and the cylinder body top of straight line cylinder B444 is hinged with the straight line cylinder support 445 being fixed in frame 1, the piston rod of straight line cylinder B444 and one of them fork B442 lower hinge.
The clothing of being longer than clothes due to the second positive stop strip 42 length is long, and due to the restriction of technological action, the second positive stop strip 42 is connected with the second spacing crossbeam 41 near one end of the second folding station c, and the second positive stop strip 42 is easily rocked when spacing, affect folding effect, for avoiding this kind of situation:
The second fold mechanism also comprises the second positive stop strip anti-shaking device, as shown in figure 12, the second positive stop strip anti-shaking device comprises anti-shake crossbeam 45, anti-shake crossbeam 45 is arranged on the second positive stop strip 42 near the top, one end of the 3rd folding station d, the anti-shake clamping cylinder 46 of vertical direction is installed on anti-shake crossbeam 45, anti-shake clamping cylinder 46 ends connect compression bar 47, and compression bar 47 drives by anti-shake clamping cylinder 46 end that compresses or unclamp the second positive stop strip 42.
The 3rd fold mechanism, be arranged on the 3rd folding station d, as shown in figure 13, comprise the spacing hold-down mechanism 52 of the 3rd limiting cylinder the 51, the 3rd, the 3rd folding wings the 53, the 3rd folding driver train, the 3rd limiting cylinder 51 is arranged in the frame 1 of the 3rd folding station load-transfer device both sides, the 3rd limiting cylinder 51 can drive its piston rod along stretching into the 3rd folding station load-transfer device upper surface or retraction perpendicular to load-transfer device moving direction, is provided with the 3rd spacing hold-down mechanism 52 between the 3rd limiting cylinder 51 and frame 1, the 3rd folding wings 53 is comb-tooth-type structure, it has a folding wings axle, some comb teeth bars that be arranged in parallel are installed on folding wings axle, the certain distance in interval between adjacent comb teeth bar, the frame of the folding wings axle two ends of the 3rd folding wings 53 and the 3rd folding station load-transfer device below is hinged, in this station, this folding wings axle is vertical with load-transfer device moving direction, the comb teeth bar of comb structure is just positioned at the below, gap of the narrow load-transfer device of the 3rd folding station, the initial position of the 3rd folding wings 53 is positioned at the 3rd folding station load-transfer device below, the tooth bar of the 3rd folding wings 53 is driven from initial position to the 3rd folding station load-transfer device top upset and is resetted immediately by the 3rd folding driver train.
In the present invention, the 3rd fold mechanism also can have two, is symmetricly set on the 3rd folding station d upper, and the 3rd folding wings 53 move toward one another of two the 3rd fold mechanisms, make this station can carry out three-open type and fold, be applicable to the longer one-piece dress of clothing, wind coat, trousers etc.Certainly, can carry out opposite opened yet and fold, one of them fold mechanism is not worked.
In the present embodiment, the 3rd spacing hold-down mechanism 52 is spacing clamping cylinder, and certainly, the 3rd spacing hold-down mechanism 52 also can be the structure of the known technologies such as spacing compression electromagnet.
The 3rd folding driver train is as shown in Figure 13,14, comprise cylinder 544, gear 546, tooth bar 547, contact roller 541, gear 546 is arranged on the folding wings axle of the 3rd folding wings 53, tooth bar 547 is arranged on the piston rod end of cylinder 544, tooth bar 547 and gear 546 engagements, the dorsal surface of tooth bar 547 is established contact roller 541.Certainly, the 3rd folding driver train also can adopt the gear pair of rotary cylinder, air cylinder driven or motor-drivenly take turns any one in transmission.Here repeat no more.
Figure 15 shows the 3rd folding driving mechanism structure of another kind of structure in the embodiment of the present invention, comprise straight line cylinder C544, axis of revolution C541, a pair of fork C542 and pair of links C543, axis of revolution C541 is arranged in frame 1 by bearing seat, on axis of revolution C544, be fixed with a pair of fork C542, the lower end of fork C542 is connected with the 3rd folding wings 53 by connecting rod C543, and connecting rod C543 two ends are hinged with fork C542, the 3rd folding wings 53 respectively; Straight line cylinder C544 is arranged on the below of axis of revolution C541, and the cylinder body end of straight line cylinder C544 is hinged with the straight line cylinder support 545 being fixed in frame, the piston rod of straight line cylinder C544 and wherein a fork C542 lower hinge.
The 3rd folding driver train that should be appreciated that above-mentioned driving the 3rd folding wings 53 actions is only exemplary, is not restrictive.
In addition, as shown in figure 16, the spacing hold-down mechanism 52 of the 3rd limiting cylinder the 51, the 3rd of the 3rd folding driver train, the 3rd folding wings the 53, the 3rd folding driver train can integral installation on a movable machine frame 55, line slideway 56 or other known parallel motion adjustment structures of locking bolt are set between the frame of movable machine frame 55 and the 3rd folding station, to allow movable machine frame move forward or backward along frame bearing of trend, realize the folding of different length clothes.
Those skilled in the art also will understand, according to narration of the present invention, for meeting the folding needs of different garment, the second folding wings of the folding wings of the first fold mechanism and the second fold mechanism also can be carried out the mobile adjustment of load-transfer device fabric width direction by corresponding adjustment structure, just give an example no longer one by one here.
In addition, the concrete structure of above-mentioned first, second and third fold mechanism is only exemplary, is not restrictive, can require to adopt identical or different folding driver train according to actual conditions such as installing space, propulsive effort sizes each other.
Principle of work: Figure 17 is the constitution diagram before fold mechanism that clothes move to each station and this station folds current clothes.
Prepare station: load-transfer device is the fixing distance of intermittent reach under the driving of servomotor, by operating personal, will treat that folding clothes 6 lie in the assigned address of preparing on station load-transfer device, the coat-sleeve of clothes stretches out the both sides that load-transfer device falls in frame;
The first folding station: load-transfer device moves forward to the first folding station, now two first folding wings, in initial position, lay respectively at the inner side of clothes two coat-sleeves; As shown in figure 18, the first folding driver train upwards upset of first rear drive two first folding wings successively by left and right side, and by the first positive stop strip restriction folding position, making two coat-sleeves of clothes 6 take the outward flange of the first positive stop strip is that folded seam is successively inwardly folding, complete folding rear two first positive stop strips for the first time and inwardly shrink, load-transfer device has completed folding for the first time clothes by this station and has moved forward to the second folding station;
The second folding station: now two second folding wings are in initial position, parallel with conveyor belt surface, and a little less than conveyor belt surface; Anti-shake clamping cylinder drives compression bar to compress the end of the second positive stop strip, as shown in figure 19, the second folding driver train by left and right side drives the upwards upset of two second folding wings successively or simultaneously, flip angle is greater than 90 °, and by the second positive stop strip restriction folding position, make the dual-side of clothes 6 take the second positive stop strip outward flange as folded seam inwardly folding, complete for the second time folding after, compression bar unclamps, two second positive stop strips inwardly shrink, and load-transfer device has completed folding for the second time clothes 6 by this station and moved forward to the 3rd folding station; If what this station adopted is nodular load-transfer device, when folding, the second folding wings be take the second positive stop strip, and to be that folded seam promotes the side of clothes folding to the inside together with the side flap of wider portion load-transfer device in joint unit, and after the second folding wings resets, side flap also resets under elastic reaction;
The 3rd folding station: now the 3rd folding wings is in initial position, be positioned at this station load-transfer device lower surface, the piston rod of the 3rd limiting cylinder stretches out fast from these station load-transfer device both sides, and pressed down by the 3rd spacing hold-down mechanism, after piston rod is pushed down clothes 6, as shown in figure 20, the 3rd folding driver train drives the upwards upset of the 3rd folding wings, the tooth bar of the 3rd folding wings of comb structure is through the gap between narrow load-transfer device, clothes 6 be take to the piston rod of the 3rd limiting cylinder as folded seam is to folding up, after doubling, on the 3rd spacing hold-down mechanism, lift reset, the piston rod of the 3rd limiting cylinder is regained fast, simultaneously, the 3rd folding wings resets, so that the clothes that fold 6 shift out the 3rd folding station by load-transfer device, if when the 3rd fold mechanism of the 3rd folding station is two, the 3rd limiting cylinder piston rod that two the 3rd folding wings be take separately before and after successively folds and resets as folded seam.

Claims (20)

1. a clothes automatic layboy, is characterized in that comprising:
Frame, frame is divided into successively from front to back on bearing of trend prepares station, the first folding station, the second folding station and the 3rd folding station;
Load-transfer device, the preparation station of frame, the first folding station, the second folding station and the 3rd folding station are equipped with along the load-transfer device that frame bearing of trend moves from front to back and tact of motion is consistent;
The first fold mechanism, be arranged in the first folding station, comprise the first spacing crossbeam, the first positive stop strip, the first folding wings and the first folding driver train, the folding wings axle two ends of two first folding wings are left with the first folding station load-transfer device respectively, the frame of right both sides is hinged, the folding wings axle of the first folding wings is parallel with load-transfer device moving direction, left, right side the first folding wings is in the sagging first folding station machine frame two sides of being close to of initial condition, the first folding wings is driven from initial condition to the first folding station load-transfer device upper surface upset and is resetted immediately by the first folding driver train, two first positive stop strips are horizontally set on the upper surface both sides of the edge of the first folding station load-transfer device along load-transfer device moving direction, the front end of the first positive stop strip is connected with the first spacing crossbeam that is arranged on the first folding station top, and leaves certain gap between the first positive stop strip and the upper surface of the first folding station load-transfer device,
The second fold mechanism, be arranged in the second folding station, comprise the second spacing crossbeam, the second positive stop strip, the second folding wings and the second folding driver train, the folding wings axle two ends of two second folding wings are left with the second folding station load-transfer device respectively, the frame of right both sides is hinged, the folding wings axle of the second folding wings is parallel with load-transfer device moving direction, left, right side the second folding wings is parallel and a little less than the second folding station load-transfer device upper surface at initial condition, the second folding wings is driven from initial condition to the second folding station load-transfer device upper surface upset and is resetted immediately by the second folding driver train, two second positive stop strips are horizontally set on along load-transfer device moving direction on the load-transfer device upper surface of the second folding station and near the place, folding wings axle inside edge of the second folding wings, the front end of the second positive stop strip is connected with the second spacing crossbeam that is arranged on the second folding station top, and leaves certain gap between the second positive stop strip and the upper surface of the second folding station load-transfer device,
The 3rd fold mechanism, be arranged in the 3rd folding station, comprise the 3rd limiting cylinder, the 3rd spacing hold-down mechanism, the 3rd folding wings, the 3rd folding driver train, the 3rd limiting cylinder is arranged in the frame of the 3rd folding station load-transfer device both sides, the 3rd limiting cylinder can drive its piston rod along stretching into the 3rd folding station load-transfer device upper surface or retraction perpendicular to load-transfer device moving direction, is provided with the 3rd spacing hold-down mechanism between the 3rd limiting cylinder and frame; The frame of the folding wings axle two ends of the 3rd folding wings and the 3rd folding station load-transfer device below is hinged, the folding wings axle of the 3rd folding wings is vertical with load-transfer device moving direction, the 3rd folding wings is at initial condition lower than the 3rd folding station load-transfer device upper surface, and the 3rd folding wings is driven from initial position to the 3rd folding station load-transfer device top upset and resetted immediately by the 3rd folding driver train.
2. clothes automatic layboy according to claim 1, it is characterized in that: described preparation station, the first folding station, these three stations of the second folding station share a nodular load-transfer device, described nodular load-transfer device consists of several joint units in series, and by one section of both sides of one section narrower load-transfer device connection, the wider load-transfer device with collapsible side flap forms in single joint unit; The 3rd folding station adopts interval type load-transfer device, interval type load-transfer device is be arranged in parallel and is formed by some narrow load-transfer devices, between adjacent narrow load-transfer device, all leave certain interval, the 3rd folding wings adopts the comb-tooth-type structure supporting with the 3rd folding station interval type load-transfer device, some comb teeth bars that be arranged in parallel are set on the folding wings axle of the 3rd folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the below, adjacent narrow load-transfer device interval of the 3rd folding station.
3. clothes automatic layboy according to claim 1, it is characterized in that: another kind of load-transfer device form is: the load-transfer device of described preparation station, the first folding station, the second folding station and the 3rd folding station is interval type load-transfer device, it is be arranged in parallel and is formed by some narrow load-transfer devices, all leaves certain interval between adjacent narrow load-transfer device, prepare station, the first folding station, the load-transfer device fabric width of the second folding station is identical, and the outermost narrow load-transfer device of the second folding station adopts batch (-type) structure, this batch (-type) structure is some grooves that narrow load-transfer device upper strata distributes along its moving direction, the second folding wings adopts the comb-tooth-type structure supporting with the second folding station outermost intermittent delivery band, the folding wings axle of the second folding wings is parallel with load-transfer device, some comb teeth bars that are arranged in parallel are set on the folding wings axle of the second folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the groove of the narrow load-transfer device of batch (-type) and a little less than plane on load-transfer device, the 3rd folding wings adopts the comb-tooth-type structure supporting with the 3rd folding station interval type load-transfer device, some comb teeth bars that are uniformly laterally arranged are set on the folding wings axle of the 3rd folding wings, the certain distance in interval between adjacent comb teeth bar, comb teeth bar is just positioned at the below, adjacent narrow load-transfer device interval of the 3rd folding station.
4. clothes automatic layboy according to claim 1, it is characterized in that: on the first spacing crossbeam of described the first fold mechanism, sliding block joint slide block A is installed, slide block A and the first positive stop strip are connected and fixed, and the end that is threaded on slide block A props up the lock bolt of the first spacing crossbeam.
5. clothes automatic layboy according to claim 4, it is characterized in that: described slide block A is upper is provided with guide groove along the first spacing crossbeam bearing of trend, small slide block A with guide groove bearing fit is set on the first positive stop strip, and slide block A is upper to be installed and drives inside contracting that small slide block A moves along the first spacing crossbeam bearing of trend to drive cylinder A.
6. clothes automatic layboy according to claim 1, it is characterized in that: the described first folding driver train comprises that revolution drives A, axis of revolution A and a pair of fork A and pair of links A, axis of revolution A is arranged in frame by bearing seat, axis of revolution A drives A to drive rotation by turning round, the two ends of axis of revolution A are fixed with fork A, the end of fork A is connected with the first folding wings by connecting rod A, and connecting rod A two ends are hinged with fork A, the first folding wings respectively.
7. clothes automatic layboy according to claim 1, it is characterized in that: the described first folding driver train comprises that revolution drives A, axis of revolution A and a pair of fork A, axis of revolution A is arranged in frame by bearing seat, axis of revolution A drives A to drive rotation by turning round, the end of axis of revolution A two ends and fork is connected and fixed, and the top of two fork A is connected with the first folding wings both sides; And described the first folding wings is elastic fabric aerofoil.
8. according to the clothes automatic layboy described in claim 6 or 7, it is characterized in that: it is the rack-and-pinion of rotary cylinder, air cylinder driven, the gear pair of air cylinder driven or motor-drivenly take turns any one in transmission that described revolution drives A.
9. clothes automatic layboy according to claim 1, it is characterized in that: described the second fold mechanism comprises the second positive stop strip anti-shaking device, the second positive stop strip anti-shaking device comprises anti-shake crossbeam, anti-shake crossbeam is arranged on the second positive stop strip near the top, one end of the 3rd folding station, the anti-shake clamping cylinder of vertical direction is installed on anti-shake crossbeam, anti-shake clamping cylinder end connects compression bar, and described compression bar is by anti-shake clamping cylinder driving compression or away from the second positive stop strip end.
10. clothes automatic layboy according to claim 1, it is characterized in that: on the second spacing crossbeam of described the second fold mechanism, sliding block joint slide block B is installed, slide block B and the second positive stop strip are connected and fixed, and the end that is threaded in slide block B props up the lock bolt of the second spacing crossbeam.
11. clothes automatic layboies according to claim 10, it is characterized in that: in described slide block B, along the second spacing crossbeam bearing of trend, be provided with guide groove, the small slide block B of setting and guide groove bearing fit on the second positive stop strip, inside contracting that in slide block B, installation driving small slide block B moves along the second spacing crossbeam bearing of trend drives cylinder B.
12. clothes automatic layboies according to claim 1, it is characterized in that: the described second folding driver train comprises that revolution drives B, axis of revolution B and a pair of fork B and pair of links B, axis of revolution B is arranged in frame by bearing seat, axis of revolution B drives B to drive rotation by turning round, the two ends of axis of revolution B are fixed with fork B, the end of fork B is connected with the second folding wings by connecting rod B, and connecting rod B two ends are hinged with fork B, the second folding wings respectively.
13. clothes automatic layboies according to claim 12, is characterized in that: it is the rack-and-pinion of rotary cylinder, air cylinder driven, the gear pair of air cylinder driven or motor-drivenly take turns any one in transmission that described revolution drives B.
14. clothes automatic layboies according to claim 1, it is characterized in that: the described second folding driver train comprises straight line cylinder B, axis of revolution B, a pair of fork B and pair of links B, axis of revolution B is arranged in frame by bearing seat, on axis of revolution B, be fixed with a pair of fork B, the lower end of fork B is connected with the second folding wings by connecting rod B, and connecting rod B two ends are hinged with fork B, the second folding wings respectively; Straight line cylinder B is arranged on the below of axis of revolution B, and the cylinder body top of straight line cylinder B is hinged with the straight line cylinder support being fixed in frame, the piston rod of straight line cylinder B and wherein a fork B lower hinge.
15. clothes automatic layboies according to claim 1, is characterized in that: described the 3rd fold mechanism has two, be symmetricly set in the 3rd folding station, and the 3rd folding wings move toward one another of two the 3rd fold mechanisms.
16. according to the clothes automatic layboy described in claim 1 or 15, it is characterized in that: described the 3rd spacing hold-down mechanism is spacing clamping cylinder or with the spacing compression electromagnet of retracing spring.
17. clothes automatic layboy according to claim 1, is characterized in that: the described the 3rd folding driver train is the rack-and-pinion of rotary cylinder, air cylinder driven, the gear pair of air cylinder driven or motor-drivenly take turns any one in transmission.
18. clothes automatic layboies according to claim 1, it is characterized in that: the described the 3rd folding driver train comprises straight line cylinder C, axis of revolution C, a pair of fork C and pair of links C, axis of revolution C is arranged in frame by bearing seat, on axis of revolution C, be fixed with a pair of fork C, the lower end of fork C is connected with the 3rd folding wings by connecting rod C, and connecting rod C two ends are hinged with fork C, the 3rd folding wings respectively; Straight line cylinder C is arranged on the below of axis of revolution C, and the cylinder body end of straight line cylinder C is hinged with the straight line cylinder support being fixed in frame, the piston rod of straight line cylinder C and wherein a fork C lower hinge.
19. according to the clothes automatic layboy described in claim 1,17 or 18, it is characterized in that: the 3rd folding driver train is arranged on a movable machine frame, and the parallel motion adjustment structure arranging along frame bearing of trend is set between movable machine frame and the frame of the 3rd folding station.
20. clothes automatic layboies according to claim 19, is characterized in that: described parallel motion adjustment structure is a pair of line slideway of locking bolt.
CN201210420295.9A 2012-09-18 2012-10-29 Automatic costume folding machine Active CN102887249B (en)

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CN103158908B (en) * 2013-03-27 2015-02-25 东华大学 Single station transmission-free folding method in panty-hose automatic packing and mechanism
CN105253396B (en) * 2015-10-16 2018-05-29 利辛县风雅颂机电科技有限公司 One kind folds clothing method from fold clothing device-specific
CN106078329B (en) * 2016-06-29 2018-05-11 柳州高华科技有限公司 Cylinder tipper
CN106395030B (en) * 2016-12-09 2018-11-30 扬州羽艺家纺制品有限公司 A kind of foldable clothing packer
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CN106742413A (en) * 2016-12-29 2017-05-31 嘉兴万源时装有限公司 The folding device and method for folding of a kind of cloth
CN107554898A (en) * 2017-09-04 2018-01-09 南通互联智造智能工业有限公司 Full-automatic clothes folder
CN109402998B (en) * 2018-12-21 2021-02-26 季华实验室 Automatic folding mechanism of clothing
CN110589136A (en) * 2019-08-15 2019-12-20 浙江雅力士自动化设备科技有限公司 Full-automatic clothing folding machine
CN112746483B (en) * 2019-10-29 2022-04-01 无锡小天鹅电器有限公司 Clothes pressing assembly of clothes folding machine and clothes folding machine with same
CN113120350B (en) * 2019-12-30 2022-06-24 宁波益诺生智能制造有限公司 Medical bag folding device
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