CN102885564B - Method for processing tufted nylon dyed carpet and product - Google Patents
Method for processing tufted nylon dyed carpet and product Download PDFInfo
- Publication number
- CN102885564B CN102885564B CN201210357341.5A CN201210357341A CN102885564B CN 102885564 B CN102885564 B CN 102885564B CN 201210357341 A CN201210357341 A CN 201210357341A CN 102885564 B CN102885564 B CN 102885564B
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- Prior art keywords
- dyeing
- carpet
- product
- suede
- nylon
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- 239000004677 Nylon Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 23
- 229920001778 nylon Polymers 0.000 title claims abstract description 23
- 238000004043 dyeing Methods 0.000 claims abstract description 41
- 238000009732 tufting Methods 0.000 claims abstract description 10
- 238000003672 processing method Methods 0.000 claims description 12
- 230000014759 maintenance of location Effects 0.000 claims description 5
- 238000004321 preservation Methods 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Abstract
The invention discloses a method for processing a tufted nylon dyed carpet and a product. The method comprises the steps of tufting, dyeing and after finishing, wherein a white grey nylon dyeing process is adopted in the dyeing step. In the tufting process, the tuft weight is 1,300 g/m<2>, the needle tracking is 45 to 48 needle tracks per 10 centimeters, and the tuft height is 4 to 10 millimeters. In the dyeing process, under the conditions that the length of the carpet is 140 meters, the tuft height is 3 to 8 millimeters and the tuft weight is 1,300 g/m<2>, the bath ratio is 1:20, the air pressure is 0.6 to 8MPa, the heating rate is 1 DEG C per minute, the heat preservation time is 30 minutes, the highest dyeing temperature is 98 DEG C, and the pH value of the carpet is 7. The front side of the carpet obtained by using the method is in a dense cluster shape. According to the method for processing the tufted nylon dyed carpet and the product, the problem that color spots and different edge depths are easily produced in the one-bath color change process is solved; by timely controlling the pH value, the problem of harmful organic substances is solved; and by controlling the process parameters such as dyeing temperature and heat preservation time, the problems of looseness, irregularity and creases of the carpet surface are solved.
Description
Technical field
The invention belongs to nylon carpet manufacture technology field, be specifically related to a kind of processing method and product of tufted nylon dyeing carpet.
Background technology
Expanding economy, certainly will cause people the theory of living environment is changed,, attractive in appearanceization more superior to the requirement of quality of life, environmental protection; Recovering one's original simplicity, going back to nature, preserving the ecological environment has become the focus that people improve the quality of living, and the high-grade carpet of laying environment-friendly type more becomes the make earnest efforts pursuit of people to life.Carpet is as the important component part of ornament materials, the aspects such as its material structure, pattern flower type are being changed, traditional handwoven rug, expensive wool carpet, nylon carpet, low-grade ordinary pp carpet that tone is single can not meet the demand of people to high-quality life far away.Elegant in appearance, novel design, there is the characteristics such as antistatic, resistance to fire-retardant, easy cleaning simultaneously the nylon carpet of environment-friendly type by every field extensive use, really there is revolution again of carpet manufacture technology.
Summary of the invention
The object of the invention is to overcome the shortcoming and defect of prior art, processing method and the product of a kind of novel design, rich color, flexible and changeable, the tufted nylon dyeing carpet simultaneously with environmental-protecting performance is provided.
Processing method and the product of a kind of tufted nylon dyeing carpet of the present invention are achieved through the following technical solutions:
Processing method and the product of tufted nylon dyeing carpet, comprise tufting, dyeing and rear whole processing step, and described dyeing adopts openpore dyeing nylon technique.
As preferably, in described tufting technique, the heavy 1300g/ ㎡ of suede, needle tracking 45-48 pin/10cm, the high 4-10mm of suede.
As preferably, in described dyeing, 140 meters of carpet length, the high 3-8mm of suede, under the heavy 1300g/ ㎡ of suede condition, bath raio: 1:20, air pressure 0.6-8MPA, the heating-up time is once per minute, temperature retention time 30 minutes, dyeing maximum temperature 98 is spent, and goes out blanket pH value 7.
As preferably, the carpet that obtains by the method is positive is intensive bunch bulk.
The difference of the performances such as the processing method of a kind of tufted nylon dyeing carpet of the present invention and the dyeing of product utilization fibre in differentiation, contraction, moisture absorption, make openpore carpet after same bathtub dyeing, produce different coloring effects, make blanket face present different colours, make fabric more rich and varied.The technical indicator of determining yarn is 3000-3200dtex, and the twist is 160-180 rice/sth. made by twisting, and fracture strength is 1.5-2.2N.
Compared with prior art, a kind of tufted nylon dyeing processing method of carpet of the present invention and the beneficial effect of product are: solve the problem that easily produces color spot, the limit depth in heterochromatic process with bathing; By in good time control pH value, solve not containing harmful organic problem; By controlling the technological parameters such as dyeing temperature, temperature retention time, solve the problem of fluffy uneven, the wrinkle of blanket face.
Detailed description of the invention
Embodiment 1:
Processing method and the product of tufted nylon dyeing carpet, comprise tufting, dyeing and rear whole processing step, and described dyeing adopts openpore dyeing nylon technique.In described tufting technique, the heavy 1300g/ ㎡ of suede, needle tracking 45 pins/10cm, the high 4mm of suede.In described dyeing, 140 meters of carpet length, the high 3mm of suede, under the heavy 1300g/ ㎡ of suede condition, bath raio: 1:20, air pressure 0.6MPA, the heating-up time is once per minute, temperature retention time 30 minutes, dyeing temperature 94 is spent, and goes out blanket pH value 7.The carpet front obtaining by the method is intensive bunch bulk.
Embodiment 2:
Processing method and the product of tufted nylon dyeing carpet, comprise tufting, dyeing and rear whole processing step, and described dyeing adopts openpore dyeing nylon technique.In described tufting technique, the heavy 1300g/ ㎡ of suede, needle tracking 48 pins/10cm, the high 10mm of suede.In described dyeing, 140 meters of carpet length, the high 8mm of suede, under the heavy 1300g/ ㎡ of suede condition, bath raio: 1:20, air pressure 8MPA, the heating-up time is once per minute, temperature retention time 30 minutes, dyeing temperature 98 is spent, and goes out blanket pH value 7.The carpet front obtaining by the method is intensive bunch bulk.
Above-described embodiment, is two examples of the present invention, is not for limiting enforcement of the present invention and interest field, and all or technical schemes of being equal to identical with content described in the claims in the present invention, all should be included in protection domain of the present invention.
Claims (3)
1. a processing method for tufted nylon dyeing carpet, comprises tufting, and dyeing and rear whole processing step, is characterized in that: described dyeing adopts openpore dyeing nylon technique; In described tufting technique, the heavy 1300g/ ㎡ of suede, needle tracking 45-48 pin/10cm, the high 4-10mm of suede.
2. the processing method of a kind of tufted nylon dyeing carpet according to claim 1, it is characterized in that: in described dyeing, 140 meters of carpet length, the high 3-8mm of suede, under the heavy 1300g/ ㎡ of suede condition; bath raio: 1:20; air pressure 0.6-8MPA, the heating-up time is once per minute, temperature retention time 30 minutes; dyeing maximum temperature 98 is spent, and goes out blanket pH value 7.
3. the product that the processing method of a kind of tufted nylon dyeing carpet according to claim 1 and 2 obtains, is characterized in that: the carpet front obtaining by the method is intensive bunch bulk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210357341.5A CN102885564B (en) | 2012-09-24 | 2012-09-24 | Method for processing tufted nylon dyed carpet and product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210357341.5A CN102885564B (en) | 2012-09-24 | 2012-09-24 | Method for processing tufted nylon dyed carpet and product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102885564A CN102885564A (en) | 2013-01-23 |
| CN102885564B true CN102885564B (en) | 2014-08-27 |
Family
ID=47529408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210357341.5A Active CN102885564B (en) | 2012-09-24 | 2012-09-24 | Method for processing tufted nylon dyed carpet and product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102885564B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1030803A (en) * | 1988-05-10 | 1989-02-01 | 河南省华夏地毯厂 | The process of Yong making carpet from ramie fibre |
| CN1058625A (en) * | 1990-08-01 | 1992-02-12 | B·F·福勒 | The method of carpet dyeing and device |
| CN1067459A (en) * | 1991-04-09 | 1992-12-30 | 北德纤维工厂有限公司 | tufted carpet |
| EP1518668A2 (en) * | 2002-06-13 | 2005-03-30 | Milliken Industrials Limited | Mat |
| CN2768601Y (en) * | 2005-03-09 | 2006-04-05 | 威海海马地毯有限公司 | Square carpet |
| CN1861898A (en) * | 2006-05-29 | 2006-11-15 | 王香清 | Multi purpose eraft blanket and mfg. method thereof |
| GB2449690A (en) * | 2007-05-31 | 2008-12-03 | Primeur Ltd | Foldable floor covering |
| CN201360888Y (en) * | 2009-01-14 | 2009-12-16 | 江苏开利地毯股份有限公司 | Household woven tufted carpet |
| CN101697855A (en) * | 2009-10-16 | 2010-04-28 | 常州环球地毯制造有限公司 | Method for manufacturing tufting skid resistant carpet |
| CN102040860A (en) * | 2010-08-30 | 2011-05-04 | 天津德凯化工股份有限公司 | Dye suitable for nylon dyeing |
| CN102459737A (en) * | 2009-05-18 | 2012-05-16 | 欧拓科技公司 | Tufted carpet for automotive applications |
-
2012
- 2012-09-24 CN CN201210357341.5A patent/CN102885564B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1030803A (en) * | 1988-05-10 | 1989-02-01 | 河南省华夏地毯厂 | The process of Yong making carpet from ramie fibre |
| CN1058625A (en) * | 1990-08-01 | 1992-02-12 | B·F·福勒 | The method of carpet dyeing and device |
| CN1067459A (en) * | 1991-04-09 | 1992-12-30 | 北德纤维工厂有限公司 | tufted carpet |
| EP1518668A2 (en) * | 2002-06-13 | 2005-03-30 | Milliken Industrials Limited | Mat |
| CN2768601Y (en) * | 2005-03-09 | 2006-04-05 | 威海海马地毯有限公司 | Square carpet |
| CN1861898A (en) * | 2006-05-29 | 2006-11-15 | 王香清 | Multi purpose eraft blanket and mfg. method thereof |
| GB2449690A (en) * | 2007-05-31 | 2008-12-03 | Primeur Ltd | Foldable floor covering |
| CN201360888Y (en) * | 2009-01-14 | 2009-12-16 | 江苏开利地毯股份有限公司 | Household woven tufted carpet |
| CN102459737A (en) * | 2009-05-18 | 2012-05-16 | 欧拓科技公司 | Tufted carpet for automotive applications |
| CN101697855A (en) * | 2009-10-16 | 2010-04-28 | 常州环球地毯制造有限公司 | Method for manufacturing tufting skid resistant carpet |
| CN102040860A (en) * | 2010-08-30 | 2011-05-04 | 天津德凯化工股份有限公司 | Dye suitable for nylon dyeing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102885564A (en) | 2013-01-23 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: Jiaxing City, Zhejiang province 314511 Chongfu town Tongxiang city Qingyang Road Applicant after: ZHEJIANG JIAYUAN CARPET INDUSTRY Co.,Ltd. Address before: Jiaxing City, Zhejiang Province, Qingyang Chongfu road 314511 Applicant before: ZHEJIANG JIAYUAN CARPET INDUSTRY Co.,Ltd. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A processing method and product of a velvet nylon dyed carpet Effective date of registration: 20231204 Granted publication date: 20140827 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jiaxing Tongxiang Branch Pledgor: ZHEJIANG JIAYUAN CARPET INDUSTRY Co.,Ltd. Registration number: Y2023980068914 |