CN102879549A - Three-way load large-scale three-dimensional analog simulation test system - Google Patents
Three-way load large-scale three-dimensional analog simulation test system Download PDFInfo
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- CN102879549A CN102879549A CN2012103765203A CN201210376520A CN102879549A CN 102879549 A CN102879549 A CN 102879549A CN 2012103765203 A CN2012103765203 A CN 2012103765203A CN 201210376520 A CN201210376520 A CN 201210376520A CN 102879549 A CN102879549 A CN 102879549A
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Abstract
The invention discloses a three-way load large-scale three-dimensional analog simulation test system. The system comprises a test piece box and a counter-force system. The test piece box can change into different sizes through the flexible arrangement of a screw hole belt, different testing requirements are met, and the counter-force system comprises a concrete counter-force pool which is located under the ground and a counter-force which is fixed with the counter-force pool. According to the system, complex distribution phenomena of coal seam stress in different moving stages of top plates during underground mining can be simulated, the method is convenient to produce high inclination-angle ledge test pieces, the effect is good, during the overall mining process, rock mass exists under the condition of three-dimensional stress, underground space excavation under multiple working conditions can be studied, the height of the whole system above the ground surface is reduced, the construction cost is low, and the system is stable.
Description
Technical field
The present invention relates to a kind of simulation experiment system, particularly relate to a kind of analog simulation pilot system for the distribution of research ore body rock mass stress.
Background technology
Equivalent Materials Testing is with similarity theory, the scaling analysis laboratory procedure as foundation, is widely used in the departments such as water conservancy, mining, geology, railway.The maximum characteristics of simulation test are to control artificially and to change test condition, thereby determine single factor or multifactor rule on the rock pressure [in mine impact, test effect is clear directly perceived, and the test period is short, instant effect, has brought into play huge effect in the research of mining science.Even in today that the numerical simulation calculation science of rock mechanics develops rapidly, Equivalent Materials Testing is still irreplaceable research means in the mining science research, it and increasingly mature Digital calculation modelling complement each other, for the difficult problem in human knowledge and the customer service mining science plays an important role.
Before ore body was not exploited, rock mass was in equilibrium state.After orebody mining, formed the underground space, destroyed the primary stress field of rock mass, cause the rock mass stress redistribution, and continue up to till the new balance of the interior formation of rock mass.In stress redistribution process, make country rock produce distortion, mobile, destruction, thereby workplace, tunnel and country rock are produced pressure.A series of Mechanics Phenomenons that can produce under the effect of rock pressure [in mine---ore deposit is pressed and is manifested, as crush, base plate is heaved, the extrusion of coal wall caving, deformation of timbering, strata movement, coal etc.Superincumbent stratum after the exploitation can be divided into caving zone, zone of fracture and bending subsidence band.
Three-dimensional analog simulation pilot system of the prior art, though deepened to a certain extent the underground excavation project progress of research, but have the following disadvantages: 1) moulded dimension is less, geometric proportion when doing simulation test will be very little, finds in practice to do the model test geometric proportion and cross the young pathbreaker and can not well react the impact that excavation brings; 2) moulded dimension all is can not adjusting of fixing, and this can cause, and geometric proportion is too little sometimes, causes sometimes the too large waste material in space; 3) it is single to add force direction, is difficult to realize that three-dimensional loads; 4) rock mass deformation monitoring mostly adopts foil gauge, and the rock mass deformation data acquisition is accurate not; 5) excavate manually after the ore bed excavation must be opened the test specimen case, this will cause unloading effect, not be inconsistent with actual condition; 6) the added process of device by manual carrying, is inconvenient to operate basically; 7) applied stress loading system mostly is manually, and therefore, the stress loading process can not remain a constant speed, and its precision can not guarantee, in addition, can not realize such as loading forms such as cyclic loads.
Therefore it is variable, simple to operate and test accurately and reliably that three-dimensional loads large-scale three dimensional analog simulation pilot system that those skilled in the art are devoted to develop a kind of moulded dimension, and a kind of test method for making sample, a kind of three-dimensional analog simulation test load analogy method, and a kind of three-dimensional loads large-scale three dimensional analog simulation test mining layer analogy method.
Summary of the invention
Because the defects of prior art, it is variable, simple to operate and test accurately and reliably three-dimensional and load large-scale three dimensional analog simulation pilot system that technical matters to be solved by this invention provides a kind of moulded dimension, and a kind of test method for making sample, a kind of three-dimensional analog simulation test load analogy method, and a kind of three-dimensional loads large-scale three dimensional analog simulation test mining layer analogy method.
For realizing the goal of the invention of above-mentioned the first level, the invention provides a kind of three-dimensional and load large-scale three dimensional analog simulation pilot system, comprise test specimen case and counter force system, described test specimen case comprises base; The edge of described base is provided with and consists of foursquare left screw band, right screw band, front screw band and rear bolt hole band; Described base has been bolted to connection left plate at described left screw band place, and the place has been bolted to connection front side board at described front screw band;
Be provided with at least one first middle screw pore area between described right screw band and the described left screw band; Be provided with the second middle screw pore area corresponding with described the first middle screw pore area quantity, vertical connection between described rear bolt hole band and the described front screw band; The the first middle screw pore area that joins and the second middle screw pore area and described left screw band and right screw band consist of square; Be bolted to connection right plate on described right screw band or arbitrary described the first middle screw pore area; Be bolted to connection back side panel on the described rear bolt hole band that joins with described right plate or arbitrary described the second middle screw pore area; Be provided with the sensor wiring hole on the described back side panel; The interval, the outside of described back side panel is fixed with the first backing plate;
The inboard of described left plate has been bolted to connection left wedge; By dividing equally region division left gland is arranged on the described left plate; Be fixed with the quantity left depression bar corresponding with described left gland with the position on the described left wedge; Described left depression bar passes described left gland;
The inboard of described front side board has been bolted to connection front wedge; By dividing equally region division front gland is arranged on the described front side board; Be fixed with the quantity forward press corresponding with described front gland with the position on the described front wedge; Described forward press passes described front gland;
Described left wedge and described front wedge interval arrange;
Described counter force system comprises and is positioned at underground concrete counter-force pond; The bottom in described counter-force pond is provided with the first counter-force seat that is fixedly connected with described counter-force pond; The right side of described the first counter-force seat is provided with the second counter-force seat; Fix at the bottom of the pond in described the second counter-force seat and described counter-force pond, and be bolted to connection with described the first counter-force seat simultaneously;
Described counter-force pond is provided with in the left side of described test specimen case with described the first counter-force seat and is fixedly connected with, and near the side heavy frame of concrete wall surface; Be fixed with the quantity left hydraulic cylinder corresponding with described left depression bar with the position on the described side heavy frame; Described counter-force pond is provided with on the right side of described test specimen case and the bolted reaction frame of described the second counter-force seat; Described reaction frame can be bolted to connection with described test specimen case;
The front portion of described the first counter-force seat is fixed with front column; One end face of described front column is near the concrete wall surface in described counter-force pond, and the other end is fixed with the quantity front hydraulic cylinder corresponding with described forward press with the position;
The rear portion of described the first counter-force seat is fixed with rear column; One end face of described rear column is near the concrete wall surface in described counter-force pond, the other end be fixed with quantity corresponding with described the first backing plate with the position, and can be close to the second backing plate of described the first backing plate;
Described front column and rear column connect as one structure by the fixing crossbeam in top; Uniformly on the described crossbeam be provided with the upper hydraulic cylinder relative with described test specimen case;
Described simulation experiment system also comprises wedge; When carrying out the analog simulation test, described wedge is passed to the loading force of described upper hydraulic cylinder on the interior analog material of described test specimen case.
For preventing that three-dimensional power interferes in the loading procedure, on short transverse, described front wedge is placed with the first anti-seat of interfering that contacts with left wedge with described front wedge with the corner of described left wedge; The inboard of described left wedge is placed with the second anti-seat of interfering; The described first anti-seat and the second anti-seat interval of interfering of interfering arranges.
Better, the described first anti-seat of interfering is wedge structure away from described left wedge one end; The top of the described first anti-interference seat is wedge structure; The described second anti-interference plate is wedge structure near described front wedge one end.
For ease of mobile test specimen case, be provided with rolling guide on described the first counter-force seat; Described test specimen case can be placed on the described rolling guide; The left and right sides of described base is provided with pulling seat; Be provided with the haulage gear corresponding with described pulling seat in the left and right sides of described test specimen case.
Better, the left and right sides of described base all is arranged at intervals with two pulling seats; Described haulage gear comprises reductor; Described reductor is connected with the first end of the first reel by the first shaft coupling; The second end of described the first reel connects with the second reel by the second shaft coupling, transmission shaft and the 3rd shaft coupling; Described the first reel is wound with the wire rope that can be connected with described pulling seat with being connected on the reel.
For simplifying the operation, the front side of described the second counter-force seat is provided with the first wire rope holder of the wire rope that can fix described the first reel; The rear side of described the second counter-force seat is provided with the second wire rope holder of the wire rope that can fix described the second reel.
Better, described wedge comprises upper plate and base plate, described upper plate and base plate connect as one structure by riser; Be provided with gusset on the described riser.
Have the test specimen of inclination angle ore bed for ease of making, the right side of described the second counter-force seat is provided with the 3rd counter-force seat; Fix at the bottom of the pond in described the 3rd counter-force seat and described counter-force pond, and be bolted to connection with described the second counter-force seat simultaneously;
The right-hand member of described the 3rd counter-force seat is arranged at intervals with the first hinged seat and the second hinged seat; The 3rd hinged seat and the 4th hinged seat that the right-hand member setting of described base is can be respectively hinged with described the first hinged seat and the second hinged seat;
Described counter-force pond is respectively arranged with cylinder support in the rear and front end of close described the second counter-force seat one side of described the 3rd counter-force seat; Be hinged with oil cylinder on the described cylinder support; The piston rod end of described oil cylinder is hinged with the thrust bearing; Described thrust bearing can be connected with the base of described test specimen case.
For ease of the excavation simulation coal seam, correspondence is provided with at least one row oil sac mounting hole on described front side board and the back side panel.
For realizing the goal of the invention of the present invention's the second aspect, the invention provides a kind of three-dimensional and load large-scale three dimensional analog simulation test method for making sample, may further comprise the steps:
(1) the test specimen case is tilted, the inclination angle of test specimen case equals ore bed inclination;
(2) the underground pressure regularity of distribution is carried out numerical simulation, according to analog result, draw the position that prefabricated test specimen pressure detection point is arranged pressure transducer;
(3) according to geometric similarity ratio, unit weight ratio of similitude, stress similitude than and strength similarity than mechanical property parameters such as the unit weight that calculates the model rock, compressive strength, a rate of advances, stir with different ratios and an amount of water by river sand, gypsum, calcium carbonate, be made into a plurality of standard specimens and air-dry under state of nature, uniaxial compressive strength to standard specimen is measured, than the series of uniaxial compressive strength contrast of the compressive strength that calculates from different proportionings, draw the best proportioning of each layer analog material according to strength similarity;
(4) according to best proportioning and the unit weight of each layering, calculate the required quality of each layered material, weigh up the quality of corresponding batching, various batchings are stirred, add again suitable quantity of water, stir immediately, prevent from condensing; After stirring, batching is sent in the test specimen case, and compacting; Evenly shakedown one deck mica powder is as the layering plane of weakness on the surface between the layering of simulation ore bed, and with the wall cutter that the surface is floating, the while is plugged mark at the assigned address of each layering; According to order each layering is installed, until all rock stratum all install in the test specimen case;
(5) in the step (4), according to result's placement sensor in test specimen of step (2), and oil sac simulation coal seam is set in test specimen, by the thickness in oil-filled amount control simulation coal seam, by draining simulation coal seam excavation;
(6) after the analog material drying, make the test specimen case be returned to horizontal level.
Better, be the better distortion of observation rock stratum, because udec software is particularly suitable for simulating jointed rock system or discontinuous block aggregate and ties up to response under static(al) or the dynamic load condition, therefore can utilize udec software that the deformation rule of rock stratum is carried out numerical simulation, the field, crack that the logarithm value simulation forms is carried out the crack and is extracted, obtain the crack and distribute, and hole at test specimen layout bore position according to the field, crack of extracting.
For realizing the goal of the invention of the present invention's the 3rd aspect, the invention provides a kind of three-dimensional analog simulation test load analogy method, may further comprise the steps:
(1) take above-below direction as Z-direction, left and right directions is X-direction, and fore-and-aft direction is Y-direction, adopts the power control mode that the horizontal on-load pressure of X-direction, the horizontal on-load pressure of Y-direction, Z-direction vertical loading pressure are loaded, and loading sequence is:
A) loading simultaneously X-direction and Y-direction N(N is natural number) second, then load Z-direction N second;
B) repeating step a);
C) load simultaneously X-direction and Y-direction 2N second, then load Z-direction 2N second;
D) repeating step c) reach predetermined value to the three-dimensional on-load pressure, this predetermined value is the terrestrial stress of operating mode field measurement;
In the step a)～d), loading speed is constant;
(2) keep load;
(3) as Z-direction vertical loading pressure 〉=5kN, during the instantaneous decline power of Z-direction vertical loading pressure 〉=0.3kN, three-dimensional loads and switches to displacement-control mode.
Better, in the step (1), the power loading velocity scope of power control mode is 0.01kN/s-100kN/s, generally is preferably 0.05kN/s.
In the step (3), the loading velocity scope of displacement-control mode is 0.1mm/min～100mm/min, generally is preferably 0.1mm/min.
For realizing the goal of the invention of the present invention's the 4th aspect, the invention provides a kind of three-dimensional and load large-scale three dimensional analog simulation test mining layer analogy method, may further comprise the steps:
(1) makes the rock stratum test specimen, and some oil sacs are set in test specimen;
(2) by the oil in the minipump extraction oil sac, thereby form mined bed.The extraction speed of oil is determined according to aforementioned a rate of advance.The excavation of mined bed realizes that by the oil that extracts in the oil sac a rate of advance is simulated by the oil sac rate of pumping.Be 3.6m/d such as certain actual a rate of advance in one coal seam, ore deposit, compare α according to geometric similarity
1=100, time similarity ratio
Calculating the model a rate of advance is 0.25mm/min, because oil sac is in different size, the rate of pumping scope is: 0.01L/min-0.5L/min.Rate of pumping is generally 0.025L/min-0.03L/min.
The invention has the beneficial effects as follows:
(1) but the present invention's real simulation terrestrial stress three-dimensional stress state, when adopting moulded dimension 3000mm * 3000mm * 3000mm, 9 lifting jack of vertical direction layout (each lifting jack load-carrying area 1000mm * 1000mm), two horizontal directions are all arranged cost (each lifting jack load-carrying area 1000mm * 500mm) of 18 lifting jack, can realize non-uniform loading to perpendicular stress and two horizontal direction upper stresses by many groups hydraulic jack like this, but the complex distributions phenomenon of the stress of coal seam during different top board operational phase in the mining process under the simulation well.
(2) sample dimensions of the present invention is variable, can adopt a cover hardware system and simulate different coal seam situations, can simulate the roadway excavation situation such as 1000mm * 1000mm * 1000mm test specimen; 2000mm * 2000mm * 2000mm test specimen can be simulated southwest thin seam situation; 3000mm * 3000mm * 3000mm test specimen can be simulated northern thick seam situation.
(3) angle of capable of regulating test specimen case of the present invention, therefore when making test specimen, can make the test specimen case adjust to the horizontal windrow in inclination angle of ore bed, again testing table be put back to horizontality after material dries, the analog simulation testing table was piled more convenient, the better effects if of high spud angle ore bed under level conditions more in the past.
(4) the present invention can adopt oil sac simulation mining layer, extracts oil sac Air simulation mining coal mining out.Can guarantee that like this rock mass all is stored under the three-dimensional stress condition in whole recovery process.
(5) load control mode of the present invention is the control of power, displacement closed-loop, power, displacement self-programming control model, and this analog simulation test unit load mode of comparing in the past is more flexible, more intelligent, more various, can study the Underground Space Excavation under the multi-state more.
(6) half is arranged is underground to this pilot system, thereby has reduced the height on the whole system earth's surface, and utilizes underground counter force wall, reduces cost, also makes system more stable.
(7) test specimen of the present invention is carried and adopted the belt feeder transmission, and is time saving and energy saving.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention.
Fig. 2 is the partial enlarged drawing at IV place among Fig. 1.
Fig. 3 is the plan structure synoptic diagram of Fig. 1.
Fig. 4 is the E-E cutaway view Amplified image of Fig. 3.
Fig. 5 is the left TV structure synoptic diagram of Fig. 4.
Fig. 6 is the left TV structure synoptic diagram of Fig. 1.
Fig. 7 is the partial enlarged drawing at III place among Fig. 6.
Fig. 8 is the structural representation of test specimen case in the embodiment of the invention.
Fig. 9 is the left TV structure synoptic diagram of Fig. 8.
Figure 10 is the plan structure synoptic diagram of Fig. 8.
Figure 11 is the partial enlarged drawing at I place among Figure 10.
Figure 12 is the partial enlarged drawing at II place among Figure 10.
Figure 13 is the structural representation of wedge in the embodiment of the invention.
Figure 14 is the plan structure synoptic diagram of Figure 13.
Figure 15 is the left TV structure synoptic diagram of Figure 13.
Figure 16 is the structural representation of haulage gear in the embodiment of the invention.
Embodiment
The invention will be further described below in conjunction with drawings and Examples:
To shown in Figure 16, a kind of three-dimensional loads large-scale three dimensional analog simulation pilot system, comprises test specimen case and counter force system such as Fig. 1.The test specimen case comprises base 1, and the edge of base 1 is provided with and consists of foursquare left screw band 13, right screw band 14, front screw band 15 and rear bolt hole band 16.Base 1 has been bolted to connection left plate 3 at left screw band 13 places, and 15 places have been bolted to connection front side board 5 at front screw band.
Be provided with two the first middle screw pore areas 17 between right screw band 14 and the left screw band 13, be provided with between rear bolt hole band 16 and the front screw band 15 two respectively with the second middle screw pore area 18 of the first middle screw pore area 17 vertical connections, the first middle screw pore area 17 that joins and the second middle screw pore area 18 consist of square with left screw band 13 and right screw band 14.
All right plate 4 can be bolted to connection on right screw band 14 and two the first middle screw pore areas 17, all back side panel 6 can be bolted to connection on the rear bolt hole band 16 that joins with right plate 14 and two the second middle screw pore areas 18.
In the present embodiment, when right plate 4 is arranged at right screw band 14, back side panel 6 is arranged at rear bolt hole band 16, then each side plate and base 1 can be encircled into the solid space of one 3000mm * 3000mm * 3000mm; When right plate 4 is arranged at the second middle screw pore area 18 after the first middle screw pore area 17, the back side panel 6 of keeping right are arranged at and lean on, then each side plate and base 1 can be encircled into the solid space of one 2000mm * 2000mm * 2000mm; Be arranged at the second forward middle screw pore area 18 when right plate 4 is arranged at the first middle screw pore area 17, the back side panel 6 that keep left, then each side plate and base 1 can be encircled into the solid space of one 1000mm * 1000mm * 1000mm.
In the present embodiment, the split-type structural of each side plate for being bolted is so that the test specimen case is spliced into different sizes.
In other embodiments, the position of the first middle screw pore area 17 and the second middle screw pore area 18 can be set as required flexibly, so that the test specimen case is spliced into other sizes or other shapes.
Be provided with sensor wiring hole 19 on the back side panel 6, the interval, the outside of back side panel 6 is fixed with the first backing plate 31.
The inboard of left plate 3 has been bolted to connection left wedge 7, by dividing equally region division left gland 9 is arranged on the left plate 3, is fixed with the corresponding left depression bar 8 of quantity and position and left gland 9 on the left wedge 7, and left depression bar 8 passes left gland 9.As shown in Figure 9, left plate 3 is 3000mm * 3000mm, and it can be divided into the zone of 9 1000mm * 1000mm, and each region division has two left glands 9.
The inboard of front side board 5 has been bolted to connection front wedge 10, by dividing equally region division front gland 11 is arranged on the front side board 5; Be fixed with the corresponding forward press 12 of quantity and position and front gland 11 on the front wedge 10; Forward press 12 passes front gland 11.As shown in Figure 8, front side board 5 is 3000mm * 3000mm, and it can be divided into the zone of 9 1000mm * 1000mm, and each region division has two front glands 11.
Counter force system comprises and is positioned at underground concrete counter-force pond 23, the bottom in counter-force pond 23 is provided with the first counter-force seat 24a that is fixedly connected with counter-force pond 23, the right side of the first counter-force seat 24a is provided with the second counter-force seat 24b, fix at the bottom of the pond in the second counter-force seat 24b and counter-force pond 23, and be bolted to connection with the first counter-force seat 24a simultaneously.The both sides in counter-force pond 23 are provided with the stair 56 that link to each other with ground, can be by each parts in the stair 56 installation and maintenance counter-force ponds 23.
The front portion of the first counter-force seat 24a is fixed with front column 29, and an end face of front column 29 is near the concrete wall surface in counter-force pond 23, and the other end is fixed with the corresponding front hydraulic cylinder 30 of quantity and position and forward press 12.
The rear portion of the first counter-force seat 24a is fixed with rear column 33, and an end face of rear column 33 is near the concrete wall surface in counter-force pond 23, the other end be fixed with quantity and position 31 corresponding with the first backing plate, and can be close to the second backing plate 32 of the first backing plate 31.
Simulation experiment system also comprises wedge 35, and when carrying out the analog simulation test, wedge 35 is passed to the loading force of upper hydraulic cylinder 34 on the interior analog material of test specimen case.Wedge 35 comprises upper plate 35a and base plate 35b, and upper plate 35a and base plate 35b connect as one structure by riser 35c, are provided with gusset 35d on the riser 35c.
On short transverse, front wedge 10 is placed with the first anti-seat 20 of interfering that contacts with left wedge 7 with front wedge 10 with the corner of left wedge 7, and the inboard of left wedge 7 is placed with the second anti-seat 21, the first anti-seat the 20 and second anti-seat 21 intervals of interfering of interfering of interfering and arranges.
The first anti-seat 20 of interfering is wedge structure away from left wedge 7 one ends; The top of the first anti-interference seat 20 is wedge structure; The second anti-interference plate 21 is wedge structure near front wedge 10 1 ends.
Be provided with rolling guide 25 on the first counter-force seat 24a, the test specimen case can be placed on the rolling guide 25.
The left and right sides of base 1 all is arranged at intervals with two pulling seats 22; Be provided with the haulage gear corresponding with pulling seat 22 in the left and right sides of test specimen case.Haulage gear comprises reductor 36, and reductor 36 is connected with the first end of the first reel 38 by the first shaft coupling 37, and the second end of the first reel 38 connects with the second reel 42 by the second shaft coupling 39, transmission shaft 40 and the 3rd shaft coupling 41.The first reel 38 is wound with the wire rope 43 that can be connected with pulling seat 22 with being connected on the reel 42.
The front side of the second counter-force seat 24b is provided with the first wire rope holder 44 of the wire rope that can fix the first reel 38; The rear side of the second counter-force seat 24b is provided with the second wire rope holder 45 of the wire rope that can fix the second reel 42.
The right side of the second counter-force seat 24b is provided with the 3rd counter-force seat 24c, fixes at the bottom of the pond in the 3rd counter-force seat 24c and counter-force pond 23, and is bolted to connection with the second counter-force seat 24b simultaneously.
The right-hand member of the 3rd counter-force seat 24c is arranged at intervals with the first hinged seat 46 and the second hinged seat 47, the 3rd hinged seat 48 and the 4th hinged seat 49 that the right-hand member setting of base 1 is can be respectively hinged with the first hinged seat 46 and the second hinged seat 47.
Correspondence is provided with a row oil sac mounting hole 50 on front side board 5 and the back side panel 6.
This pilot system is carried out simulation test according to following steps:
(1) the test specimen case is prepared: at right screw band 14 right plate 4 is installed, at rear bolt hole band 16 back side panel 6 is installed, thereby obtain the test specimen case of 3000mm * 3000mm * 3000mm size; The base 1 of test specimen case is connected with thrust bearing 54, makes simultaneously the first hinged seat 46 and the 3rd hinged seat 48 hinged, the second hinged seat 47 and the 4th hinged seat 49 are hinged; The test specimen case is arrived the required ore bed inclination θ of test by piston rod 53 jackings of oil cylinder 52, as shown in Figure 1.The size of the test specimen that the concrete size of test specimen case is tested as required and deciding.
(2) test material preparation: comsol is as the basis take finite element method, realize the emulation of actual physical phenomenon by finding the solution partial differential equation (single game) or partial differential equations (many), be widely used in fields such as fluid dynamics, geoscience, porous medium, structural mechanics, transmission phenomenon, wave propagations at present, it is feasible therefore underground pressure field distribution rule being carried out the comsol simulation.Utilize the comsol numerical simulation software that the underground pressure regularity of distribution is carried out numerical simulation, so that each pressure transducer can measure the stress distribution of rock stratum more accurately, according to the analog result of comsol numerical simulation software, draw the particular location that the test specimen pressure detection point is arranged pressure transducer; According to the geometric similarity ratio, the unit weight ratio of similitude, stress similitude ratio and strength similarity are than the unit weight that calculates the model rock, compressive strength, the mechanical property parameters such as a rate of advance, by river sand, gypsum, calcium carbonate stirs with different ratios and an amount of water, be made into a plurality of standard specimens and air-dry under state of nature, uniaxial compressive strength to standard specimen is measured, contrast from the series of uniaxial compressive strength of different proportionings than the compressive strength that calculates according to strength similarity, draw the best proportioning of each layer analog material, best proportioning and unit weight according to each layering, calculate the required quality of each layered material, weigh up the quality of corresponding batching, various batchings are stirred, add again suitable quantity of water, stir immediately, prevent from condensing; After stirring, batching is sent in the test specimen case, and compacting; Evenly shakedown one deck mica powder is as the layering plane of weakness on the surface between the layering of simulation ore bed, and with the wall cutter that the surface is floating, the while is plugged mark at the assigned address of each layering; According to order each layering is installed by above step, until all rock stratum all install in the test specimen case; Simultaneously, according to the analog result placement sensor of comsol numerical simulation software, and according to the position of each oil sac mounting hole 50 oil sac simulation coal seam is set in test specimen, by the thickness in oil-filled amount control simulation coal seam, by draining simulation coal seam excavation; Reply afterwards the piston rod 53 of oil cylinder 52 until the analog material drying, make the test specimen case be returned to horizontal level.
On the other hand, udec aly utilizes the explicit scheme of solving a problem that the instrument of accurately effectively analyzing is provided for Geotechnical Engineering, the explicit scheme of solving a problem provides stable solution for unstable physical process, and destructive process that can simulated object, this software is particularly suitable for simulating jointed rock system or discontinuous block aggregate and ties up to response under static(al) or the dynamic load condition.Utilize the udec numerical simulation software that the rock deformation rule of rock stratum is carried out numerical simulation, the crack extraction is carried out in the field, crack that the udec numerical simulation software forms, obtain the crack and distribute, and hole at test specimen layout bore position according to the field, crack of extracting.
(3) load: in boring, place television imager; Take the base 1 and thrust bearing 54 of test specimen case apart, take simultaneously the first hinged seat 46 and the 3rd hinged seat 48, the second hinged seats 47 and the 4th hinged seat 49 apart; The test specimen case is sent on the first counter-force seat 24a by haulage gear, and fixing test specimen case; Reaction frame 28 is installed; Take above-below direction as Z-direction, left and right directions is X-direction, and fore-and-aft direction is Y-direction, adopts the power control mode that the horizontal on-load pressure of X-direction, the horizontal on-load pressure of Y-direction, Z-direction vertical loading pressure are loaded, and loading sequence is:
A) load simultaneously X-direction and Y-direction 10 seconds, then loaded Z-direction 10 seconds; Loading speed is constant to be 0.05kN/s;
B) repeating step a);
C) load simultaneously X-direction and Y-direction 20 seconds, then loaded Z-direction 20 seconds; Loading speed is constant to be 0.05kN/s;
D) repeating step c) reach predetermined value to the three-dimensional on-load pressure, this predetermined value is the terrestrial stress of operating mode field measurement, is 20KN in the present embodiment;
E) keep load;
F) as Z-direction vertical loading pressure 〉=5kN, during the instantaneous decline power of Z-direction vertical loading pressure 〉=0.3kN, three-dimensional loads and switches to displacement-control mode, and loading velocity is 0.1mm/min.
(4) excavation and observation: the excavation in coal seam is by the oil in the minipump extraction oil sac.Because exploitation forms the goaf, the rock stratum can deform under the effect of terrestrial stress, even destroys.Gather the rock stratum in recovery process because being caving highly of the deflection of the terrane stress of the lower rock stratum different aspects of terrestrial stress (external force and self gravitation) effect, each measuring point, overlying strata, disrumpent feelings and absciss layer by data acquisition system (DAS); The height in absciss layer crack, the crack number of unit thickness etc. in distribution range by drilling television imager observation crack, the unit thickness rock stratum.
By the oil in the minipump extraction oil sac, thereby form mined bed.The extraction speed of oil is determined according to aforementioned a rate of advance.The excavation of mined bed realizes that by the oil that extracts in the oil sac a rate of advance is simulated by the oil sac rate of pumping.Be 3.6m/d such as certain actual a rate of advance in one coal seam, ore deposit, compare α according to geometric similarity
1=100, time similarity ratio
Calculating the model a rate of advance is 0.25mm/min, because oil sac is in different size, the rate of pumping scope is: 0.01L/min-0.5L/min is preferably 0.025L/min-0.03L/min usually.In the present embodiment, smoking speed is 0.028L/min.
In the step (3), according to the research needs, can arrange Different Loading Method and hold time, if the research rock mass is lax, use at the very start the displacement controlled loading, displacement is reached predetermined value.
In the step (3), cause that wait excavating ore bed different load keeps stable during this period and different for the number percent of the peak stress that rock mass can bear after the time of destroying unstability under the pre-constant load reaches rock excavation according to predetermined payload values, until Instability of Rock Body.
In the step (3), because predetermined load before can't bearing behind the Instability of Rock Body, but rock mass still also has certain load-bearing capacity, after switching to the position and loading, can study the stress-strain feature of Instability of Rock Body, this is to instructing engineering practice that certain directive significance is arranged.
In the present embodiment, according to other two particular locations of right plate 4 and back side panel 6 installations, can obtain the test specimen case of 1000mm * 1000mm * 1000mm or 2000mm * 2000mm * 2000mm size, but this does not affect follow-up test operation.But because test specimen case size is less, may affect the loading of hydraulic cylinder on the size decreases direction, therefore can the backing plate power transmission be set in respective direction, to reach essentially identical technique effect.
More than describe preferred embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art need not creative work and just can design according to the present invention make many modifications and variations.Therefore, all in the art technician all should be in the determined protection domain by claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (9)
1. a three-dimensional loads large-scale three dimensional analog simulation pilot system, comprises test specimen case and counter force system, it is characterized in that:
Described test specimen case comprises base (1); The edge of described base (1) is provided with and consists of foursquare left screw band (13), right screw band (14), front screw band (15) and rear bolt hole band (16); Described base (1) locates to be bolted to connection left plate (3) at described left screw band (13), locates to be bolted to connection front side board (5) at described front screw band (15);
Be provided with at least one first middle screw pore area (17) between described right screw band (14) and the described left screw band (13); Be provided with the second middle screw pore area (18) corresponding with described the first middle screw pore area (17) quantity, vertical connection between described rear bolt hole band (16) and the described front screw band (15); The the first middle screw pore area (17) that joins and the second middle screw pore area (18) consist of square with described left screw band (13) and right screw band (14); Be bolted to connection right plate (4) on described right screw band (14) or arbitrary described the first middle screw pore area (17); Be bolted to connection back side panel (6) on the described rear bolt hole band (16) that joins with described right plate (14) or arbitrary described the second middle screw pore area (18); Be provided with sensor wiring hole (19) on the described back side panel (6); The interval, the outside of described back side panel (6) is fixed with the first backing plate (31);
The inboard of described left plate (3) has been bolted to connection left wedge (7); Described left plate (3) is upper to have left gland (9) by dividing equally region division; Be fixed with the quantity left depression bar (8) corresponding with described left gland (9) with the position on the described left wedge (7); Described left depression bar (8) passes described left gland (9);
The inboard of described front side board (5) has been bolted to connection front wedge (10); Described front side board (5) is upper to have front gland (11) by dividing equally region division; Be fixed with the quantity forward press (12) corresponding with described front gland (11) with the position on the described front wedge (10); Described forward press (12) passes described front gland (11);
Described left wedge (7) arranges with described front wedge (10) interval;
Described counter force system comprises and is positioned at underground concrete counter-force pond (23); The bottom in described counter-force pond (23) is provided with the first counter-force seat (24a) that is fixedly connected with described counter-force pond (23); The right side of described the first counter-force seat (24a) is provided with the second counter-force seat (24b); Fix at the bottom of the pond in described the second counter-force seat (24b) and described counter-force pond (23), and be bolted to connection with described the first counter-force seat (24a) simultaneously;
Described counter-force pond (23) is provided with in the left side of described test specimen case with described the first counter-force seat (24a) and is fixedly connected with, and near the side heavy frame (26) of concrete wall surface; Be fixed with the quantity left hydraulic cylinder (27) corresponding with described left depression bar (8) with the position on the described side heavy frame (26); Described counter-force pond (23) is provided with on the right side of described test specimen case and described the second bolted reaction frame of counter-force seat (24b) (28); Described reaction frame (28) can be bolted to connection with described test specimen case;
The front portion of described the first counter-force seat (24a) is fixed with front column (29); One end face of described front column (29) is near the concrete wall surface in described counter-force pond (23), and the other end is fixed with the quantity front hydraulic cylinder (30) corresponding with described forward press (12) with the position;
The rear portion of described the first counter-force seat (24a) is fixed with rear column (33); One end face of described rear column (33) is near the concrete wall surface in described counter-force pond (23), the other end be fixed with quantity corresponding with described the first backing plate (31) with the position, and can be close to second backing plate (32) of described the first backing plate (31);
Described front column (29) and rear column (33) connect as one structure by the fixing crossbeam (55) in top; The upper uniform upper hydraulic cylinder (34) relative with described test specimen case that be provided with of described crossbeam (55);
Described simulation experiment system also comprises wedge (35); When carrying out the analog simulation test, described wedge (35) is passed to the loading force of described upper hydraulic cylinder (34) on the interior analog material of described test specimen case.
2. three-dimensional as claimed in claim 1 loads large-scale three dimensional analog simulation pilot system, it is characterized in that: on short transverse, described front wedge (10) is placed with the first anti-seat (20) of interfering that contacts with left wedge (7) with described front wedge (10) with the corner of described left wedge (7); The inboard of described left wedge (7) is placed with the second anti-seat (21) of interfering; Described first anti-seat (20) and second anti-seat (21) interval of interfering of interfering arranges.
3. three-dimensional as claimed in claim 2 loads large-scale three dimensional analog simulation pilot system, it is characterized in that: the described first anti-interference seat (20) is wedge structure away from described left wedge (7) one ends; The top of the described first anti-interference seat (20) is wedge structure; The described second anti-interference plate (21) is wedge structure near described front wedge (10) one ends.
4. three-dimensional as claimed in claim 1 loads large-scale three dimensional analog simulation pilot system, it is characterized in that: be provided with rolling guide (25) on described the first counter-force seat (24a); Described test specimen case can be placed on the described rolling guide (25);
The left and right sides of described base (1) is provided with pulling seat (22); Be provided with the haulage gear corresponding with described pulling seat (22) in the left and right sides of described test specimen case.
5. three-dimensional as claimed in claim 4 loads large-scale three dimensional analog simulation pilot system, and it is characterized in that: the left and right sides of described base (1) all is arranged at intervals with two pulling seats (22); Described haulage gear comprises reductor (36); Described reductor (36) is connected with the first end of the first reel (38) by the first shaft coupling (37); The second end of described the first reel (38) connects with the second reel (42) by the second shaft coupling (39), transmission shaft (40) and the 3rd shaft coupling (41); Described the first reel (38) is wound with the wire rope (43) that can be connected with described pulling seat (22) with being connected on the reel (42).
6. three-dimensional as claimed in claim 5 loads large-scale three dimensional analog simulation pilot system, and it is characterized in that: the front side of described the second counter-force seat (24b) is provided with the first wire rope holder (44) of the wire rope that can fix described the first reel (38); The rear side of described the second counter-force seat (24b) is provided with the second wire rope holder (45) of the wire rope that can fix described the second reel (42).
7. three-dimensional as claimed in claim 1 loads large-scale three dimensional analog simulation pilot system, it is characterized in that: described wedge (35) comprises upper plate (35a) and base plate (35b), and described upper plate (35a) and base plate (35b) connect as one structure by riser (35c); Be provided with gusset (35d) on the described riser (35c).
8. load large-scale three dimensional analog simulation pilot system such as the arbitrary described three-dimensional of claim 1 to 7, it is characterized in that:
The right side of described the second counter-force seat (24b) is provided with the 3rd counter-force seat (24c); Fix at the bottom of the pond in described the 3rd counter-force seat (24c) and described counter-force pond (23), and be bolted to connection with described the second counter-force seat (24b) simultaneously;
The right-hand member of described the 3rd counter-force seat (24c) is arranged at intervals with the first hinged seat (46) and the second hinged seat (47); The 3rd hinged seat (48) and the 4th hinged seat (49) that the right-hand member setting of described base (1) is can be respectively hinged with described the first hinged seat (46) and the second hinged seat (47);
Described counter-force pond (23) is respectively arranged with cylinder support (51) in the rear and front end of close described the second counter-force seat (24b) side of described the 3rd counter-force seat (24c); Be hinged with oil cylinder (52) on the described cylinder support (51); Piston rod (53) end of described oil cylinder (52) is hinged with thrust bearing (54); Described thrust bearing (54) can be connected with the base (1) of described test specimen case.
9. load large-scale three dimensional analog simulation pilot system such as the arbitrary described three-dimensional of claim 1 to 7, it is characterized in that: the upper correspondence of described front side board (5) and back side panel (6) is provided with at least one row oil sac mounting hole (50).
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