Summary of the invention
In order to solve above-mentioned deficiency, the invention provides a kind of bearing press mounting dismounting machine, it integrates and press-fits and move back unloading functions, and is rational in infrastructure, has to press-fit widely and move back the applicability of unloading various wheel set bearing.
The technical solution adopted for the present invention to solve the technical problems is: a kind of bearing press mounting dismounting machine, comprise whole gantry frame, about main composite oil cylinder and guider, wheel is to lowering or hoisting gear, locking device, the push boat device, bearing spider, the bearing rotary device, hydraulic system, measure and electric control system, about main press-fit the composite oil cylinder axial symmetry and be loaded in the support of the gantry type frame left and right sides, it is characterized in that: the large piston rod front end of main composite oil cylinder is equipped with to move back and unloads the pulling claw device about described, described moving back unloaded the pulling claw device by hydraulic motor, arm-tie, pulling block forms, described hydraulic motor be contained in arm-tie below, pulling block be contained in arm-tie above.
Described bearing rotary device is comprised of motor, casing, cylinder, main shaft, runner, and it is installed on the main composite oil cylinder guider, on the described casing cylinder is housed, and is provided with main shaft in the casing, and main shaft one end is equipped with runner, and the other end and motor partly link.
The invention has the beneficial effects as follows:
1, function is complete.Dual-use possesses simultaneously and press-fits and move back the function of unloading.
2, applied widely.Have and press-fit widely and move back the applicability of unloading various wheel set bearing and single head works alone or double end is worked simultaneously flexibility.
3, reduce manufacturing and production cost, reduce the workshop area occupied, reduce manpower, raise the efficiency.
Description of drawings
Fig. 1 is that structure master of the present invention looks schematic diagram.
Fig. 2 is that the present invention moves back and unloads pulling claw device schematic diagram.
Fig. 3 is that the present invention moves back and unloads pulling claw part top view.
Fig. 4 is bearing rotary device schematic diagram of the present invention.
Among the figure, 1, whole gantry type frame, 2, about mainly press-fit composite oil cylinder, 3, wheel is right, 4, bearing, 5, move back and unload the pulling claw device, 51, hydraulic motor, 52, arm-tie, 53, pulling block, 6, guider, 7, bearing spider, 8, measurement mechanism, 9, wheel is to lowering or hoisting gear, and 10, the push boat device, 11, locking device, 12, bearing rotary device, 121, casing, 122, motor, 123, cylinder, 124, main shaft, 125, runner.
The specific embodiment
The present invention is further described below in conjunction with accompanying drawing.As shown in Figure 1 and Figure 4, the invention discloses a kind of bearing press mounting dismounting machine, comprise whole gantry frame 1, about main composite oil cylinder 2 and guider 6, wheel is to lowering or hoisting gear 9, locking device 11, push boat device 10, bearing spider 7, bearing rotary device 12, hydraulic system, measure and electric control system, about main press-fit the composite oil cylinder axial symmetry and be loaded in the support of the gantry type frame left and right sides, the large piston rod front end of main composite oil cylinder is equipped with to move back and unloads pulling claw device 5 about described, described moving back unloaded the pulling claw device by hydraulic motor 51, arm-tie 52, pulling block 53 forms, described hydraulic motor be contained in arm-tie below, pulling block be contained in arm-tie above.Move back when unloading bearing, by fluid motor-driven pulling claw device rotation, arm-tie 52 fastens the bearing bonnet, and large piston rod unloads the pulling claw device and retreats the bearing of backing off with moving back.
Described bearing rotary device is comprised of motor, casing, cylinder, main shaft, runner, and it is installed on the main composite oil cylinder guider, on the described casing cylinder is housed, and is provided with main shaft in the casing, and main shaft one end is equipped with runner, and the other end and motor partly link.It is installed on the main composite oil cylinder guider, moves with the pressure head piston.In the pressing bearing process, be rotated by motor-driven driven by rotating wheel bearing, guarantee that bearing axis is mutually concentric with the piston center line, conveniently press-fit, guarantee that the bearing internal structure is not damaged, and has improved the bearing press mounting quality.
Described whole gantry frame forms gantry frame by base, left and right sides support and entablature, carry out integral solder, carry out the whole removing stress annealing, carry out integral body processing at Digit Control Machine Tool, and employing finite element analysis, guarantee to have enough Rigidity and strengths, good damping property and lasting stability.
The described wheel comprises workbench, guide rail, elevating ram to lowering or hoisting gear, has two elevating rams to be fixed on the base, and its oil cylinder end links to each other with the workbench bottom surface, and Plane Installation has two wheel rails on the workbench.
Main about the present invention to press-fit the composite oil cylinder structure identical, adopts inside and outside two-layer composite oil cylinder structure, and two-layer oil cylinder can work alone respectively.About main press-fit composite oil cylinder and can work independently or work simultaneously, finished by electrichydraulic control.In the bearing press mounting process, the small piston rod end is equipped with Finial device, can carry out clamping behind the centre bore location to wheel shaft, and the two oil cylinder centers that guarantee are concentric to axle centerline with wheel, and large pistons end has been installed pressure head, is used for the pressing bearing inner ring.To the centre bore location of different axletrees, only need in 30 seconds, change top getting final product.
For press-fiting of the wheel set bearing that adapts to different gauges and different axle length, mainly about equipment press-fit combined oil cylinder and be designed to along piston axis direction capable of regulating.
The master cylinder seat is equipped with laser sensor in the left and right sides, is used in conjunction with base-mounted displacement.When upper mounting plate rose, laser sensor inspection vehicle axle bearing position place Up Highway UHW was measured wheel high to the center, sent instruction to the displacement transducer of lifting upper mounting plate, made upper mounting plate be parked in assigned address.
The present invention adopts wheel to lowering or hoisting gear, locking device, push boat device, treat that the wheel of pressing bearing is to entering by train track on the Integral lifting device platform, and guarantee its axle centerline with about to press-fit the oil cylinder center line mutually concentric, by being installed in locking device on the base with wheel lock, make wheel to play not when the pressing bearing.After bearings at both ends had press-fited, wheel unclamped locking device, and the push boat device that is installed in the upper mounting plate upper rail will be taken turns releasing the operating position, smoothly access arrangement track opposite side.Because wheel is to being to drop on the whole support system, with the right complexity of wheel without any relation, the equipment that both guaranteed carries out bearing press mounting easily, can guarantee by the measurement mechanism of support system that again wheel press-fits the concentricity of oil cylinder center line to axle centerline and two ends.
It is taken turns locking device is comprised of locking head, slide block, voussoir, locking cylinder.Its operation principle: locking cylinder, slide block are fixed on the base, voussoir links to each other with the locking cylinder end, top to after taking turns the location clamping until two main compressing cylinders, promote voussoir by locking cylinder, slide block is moved, will take turns external side end face by locking head and push against, form pincerlike folder with the block of inboard, prevent from press-fiting in the process and take turns left and right sides vibration, and pressure has well been passed to integral-rack by slide.
Its push boat mechanism is comprised of two cover push boat cylinder apparatus, and every cover push boat cylinder apparatus is comprised of oil cylinder, push boat piece, bearing pin etc.Its operation principle is: all have the rectangle hole on the lower dull and stereotyped two wheel guide rails, two cover push boat cylinder apparatus are installed respectively in the rectangle hole on the left and right rail by bearing pin, after bearing press mounting is complete, push boat oil cylinder pulling push boat piece one end, the push boat piece other end acts on the tread of wheel do circular motion, thereby take turns on the track that pushes the equipment other end whole, the process of whole wheelset fitting bearing is finished.
Bearing bracket holds up institute's pressing bearing, and bearing is rotated upper, guarantees that bearing axis is mutually concentric with the ` plug center line of living, and conveniently press-fits.
Mainly about hydraulic system is mainly given press-fit composite oil cylinder, wheel and provide power to retaining mechanism oil cylinder, wheel to push boat organization cylinder etc.
The machine adopts a cover hydraulic system, and hydraulic system is comprised of fuel tank, Oil pump electrical machinery, oil pump, integrated package, hydraulic valve, pressure sensor, Pressure gauge, filter, pipeline etc., and all hydraulic components and parts all are contained on the fuel tank, link by oil pipe and each oil cylinder.