CN103302433A - Simple machine tool for welding overall standard sections of tower-type crane and welding method - Google Patents
Simple machine tool for welding overall standard sections of tower-type crane and welding method Download PDFInfo
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- CN103302433A CN103302433A CN 201310215866 CN201310215866A CN103302433A CN 103302433 A CN103302433 A CN 103302433A CN 201310215866 CN201310215866 CN 201310215866 CN 201310215866 A CN201310215866 A CN 201310215866A CN 103302433 A CN103302433 A CN 103302433A
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- 238000003466 welding Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000004913 activation Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000000153 supplemental effect Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000003032 molecular docking Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
The invention relates to a simple machine tool for welding overall standard sections of a tower-type crane and a welding method. Various kinds of existing tower-type cranes are shortened as tower canes, and each tower crane has at least one dozen of standard sections of which the weight is almost close to half of the total weight of the tower crane, and although manufacturers have different machining methods, the problem of relatively large butting size deviation is common. The simple machine tool for welding the overall standard sections of the tower-type crane structurally comprises an underframe (5), wherein a driving mechanism (3) is mounted on the underframe (5); a brake motor (4) is mounted on the outer side where a driving motor (3) is mounted on the underframe (5); an operating table (2) is mounted on the upper part of the underframe (5); a fixing framework (1) is mounted on the underframe (5); a hydraulic system (6) is mounted at the lower end of the underframe (5); and a clamping oil cylinder (7) is mounted at the bottom end of the fixing framework (1). The simple machine tool is used for welding the overall standard sections of the tower-type crane.
Description
technical field:
the present invention relates to facility machine tool and the assembly welding method of the whole standard knot assembly welding of a kind of derrick crane.
background technology:
existing all kinds derrick crane, be called for short the tower machine, standard knot quantity at least tens joints of every, and weight almost approaches half of tower machine gross weight, though each producer's processing method is different, all has the problem that the connection dimension deviation is larger.In most of production, in the technique of docking standard knot, be all that manpower drives the standard knot frock, labour intensity is large, and speed is slow.In the process of part producing, after standard knot docking moulding, lower frock is welded, and welding deformation is larger, and later tower machine installation and use are had to certain influence.The standard knot machining center of the production process special use customized also had, although effectively guaranteed the connection dimension of standard knot, price is very expensive
summary of the invention:
the object of the present invention is to provide a kind of whole standard knot assembly welding of derrick crane facility machine tool of debase the standard joint connection dimension deviation, the time that shortens standard knot processing, reduction labour intensity, can reduce welding deformation, improve the quality of products simultaneously; Use straightforward procedure, less expense, reach the effect of machining center.
the object of the present invention is achieved like this:
the whole standard knot assembly welding of a kind of derrick crane facility machine tool, its composition comprises: underframe, on described underframe, driving mechanism is installed, the outside that described underframe is installed drive motors is equipped with braking motor, described underframe top is equipped with console, on described underframe, fixed frame is installed, described underframe lower end is equipped with hydraulic system, and described fixed frame bottom is equipped with clamping cylinder.
the whole standard knot assembly welding of described derrick crane facility machine tool, described fixed frame can rotate on underframe, is useful on the through hole of fixed standard joint on the annulus of described fixed frame, and the annulus of described fixed frame is connected together by steel bar welding.
a kind of assembly welding method that utilizes the whole standard knot assembly welding of described derrick crane facility machine tool to carry out, welding step is: will need the steel of welding to put in described fixed frame, with clamping cylinder, step up simultaneously, complete after steel skeleton fixing standard knot supplemental support steel and frame welding, in the process of welding, handle drive motors by console and rotate fixed mount, in the time of need to stopping, by console brake activation motor, fixed mount is stopped operating, locate fixed frame with braking motor simultaneously, prevent from occurring the phenomenon of sliding in the process of welding.
beneficial effect:
1. the present invention greatly reduces labour intensity by revolving structure, saves the time of carrying handling.
2. the present invention can raise the efficiency 30% ~ 40% by rotary structure.Labor hour reduces by 20% ~ 30%.
3. the present invention has improved product quality by fixed frame, has reduced the impact of welding deformation.
4. the present invention clamps end face flatness and hole location is improved greatly by fixed frame and hydraulic jack.
5. the present invention can arbitrarily angledly weld by revolving fixed frame, has improved weld appearance and has reduced weld defect simultaneously.
the accompanying drawing explanation:
accompanying drawing 1 is structural representation of the present invention.In figure, 1 is fixed frame, and 2 is console, and 3 is driving mechanism, and 4 is braking motor, and 5 is underframe, and 6 is hydraulic system, and 7 is clamping cylinder.
accompanying drawing 2 is docking operation figure of the present invention.Wherein, 1 is the simple and easy assembly welding lathe of standard knot, and 2 is standard knot.
the specific embodiment:
embodiment 1:
the whole standard knot assembly welding of a kind of derrick crane facility machine tool, its composition comprises: underframe 5, on described underframe 5, driving mechanism 3 is installed, the outside that described underframe 5 is installed drive motors 3 is equipped with braking motor 4, described underframe 5 tops are equipped with console 2, on described underframe 5, fixed frame 1 is installed, described underframe 5 lower ends are equipped with hydraulic system 6, and described fixed frame 1 bottom is equipped with clamping cylinder 7.
embodiment 2:
according to the whole standard knot assembly welding of the described derrick crane of embodiment 1 facility machine tool, described fixed frame 1 can rotate on underframe, be useful on the through hole of fixed standard joint on the annulus of described fixed frame 1, the annulus of described fixed frame 1 is connected together by steel bar welding.
embodiment 3:
a kind of assembly welding method that utilizes the whole standard knot assembly welding of the described derrick crane of above-described embodiment facility machine tool to carry out, welding step is: will need the steel of welding to put in described fixed frame 1, with clamping cylinder 7, step up simultaneously, complete after steel skeleton fixing standard knot supplemental support steel and frame welding, in the process of welding, handle drive motors 3 by console and rotate fixed mount, in the time of need to stopping, by console brake activation motor 4, fixed mount is stopped operating, locate fixed frame with braking motor 4 simultaneously, prevent from occurring the phenomenon of sliding in the process of welding.
embodiment 4:
according to above-described embodiment, take the QTZ40 standard knot as example, standard knot appearance and size is 1.6 * 1.6 * 2.4 meters, and weight 540Kg is space truss structure, and end face flatness and hole location are had relatively high expectations.According to the standard knot drawing requirement, design simple and easy assembly welding lathe.Mill the both ends of the surface of processing by fixed frame, fixed standard joint main chord, drive clamping cylinder to be clamped by hydraulic system, braking motor is handled driving mechanism, makes fixed frame rotation desired location, docking web member and other parts, after welding fabrication, lift out lathe from above.
Claims (3)
1. the whole standard knot assembly welding of derrick crane facility machine tool, its composition comprises: underframe, it is characterized in that: on described underframe, driving mechanism is installed, the outside that described underframe is installed drive motors is equipped with braking motor, described underframe top is equipped with console, on described underframe, fixed frame is installed, described underframe lower end is equipped with hydraulic system, and described fixed frame bottom is equipped with clamping cylinder.
2. the whole standard knot assembly welding of derrick crane according to claim 1 facility machine tool, it is characterized in that: described fixed frame and described underframe are hinged, be useful on the through hole of fixed standard joint on the annulus of described fixed frame, the annulus of described fixed frame is connected together by steel bar welding.
3. an assembly welding method that utilizes the whole standard knot assembly welding of the described derrick crane of the claims facility machine tool to carry out, it is characterized in that: welding step is: will need the steel of welding to put in described fixed frame, with clamping cylinder, step up simultaneously, complete after steel skeleton fixing standard knot supplemental support steel and frame welding, in the process of welding, handle drive motors by console and rotate fixed mount, in the time of need to stopping, by console brake activation motor, fixed mount is stopped operating, locate fixed frame with braking motor simultaneously, prevent from occurring the phenomenon of sliding in the process of welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310215866 CN103302433A (en) | 2013-06-03 | 2013-06-03 | Simple machine tool for welding overall standard sections of tower-type crane and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310215866 CN103302433A (en) | 2013-06-03 | 2013-06-03 | Simple machine tool for welding overall standard sections of tower-type crane and welding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103302433A true CN103302433A (en) | 2013-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 201310215866 Withdrawn CN103302433A (en) | 2013-06-03 | 2013-06-03 | Simple machine tool for welding overall standard sections of tower-type crane and welding method |
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| CN (1) | CN103302433A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826059A (en) * | 2017-03-01 | 2017-06-13 | 广西双起起重机制造有限公司 | A kind of frame tower crane standard knot welder |
| CN109465592A (en) * | 2018-12-26 | 2019-03-15 | 山东大汉建设机械股份有限公司 | A tower crane boom welding device and working method |
| CN111215795A (en) * | 2019-07-09 | 2020-06-02 | 杭州顺达伯耐特电梯有限公司 | Section bar butt joint welding frock |
| CN112404860A (en) * | 2020-11-23 | 2021-02-26 | 长春市兴泰起重机械有限公司 | A kind of tower-type standard section for making general mold |
| CN112440042A (en) * | 2020-11-09 | 2021-03-05 | 常德瑞齐隆科技发展有限公司 | Welding process for standard section of crane tower body |
| CN114589329A (en) * | 2022-03-14 | 2022-06-07 | 长沙市速工科技有限责任公司 | Tower crane standard festival machining center |
-
2013
- 2013-06-03 CN CN 201310215866 patent/CN103302433A/en not_active Withdrawn
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826059A (en) * | 2017-03-01 | 2017-06-13 | 广西双起起重机制造有限公司 | A kind of frame tower crane standard knot welder |
| CN109465592A (en) * | 2018-12-26 | 2019-03-15 | 山东大汉建设机械股份有限公司 | A tower crane boom welding device and working method |
| CN111215795A (en) * | 2019-07-09 | 2020-06-02 | 杭州顺达伯耐特电梯有限公司 | Section bar butt joint welding frock |
| CN111215795B (en) * | 2019-07-09 | 2021-08-17 | 杭州顺达伯耐特电梯有限公司 | Section bar butt joint welding frock |
| CN112440042A (en) * | 2020-11-09 | 2021-03-05 | 常德瑞齐隆科技发展有限公司 | Welding process for standard section of crane tower body |
| CN112440042B (en) * | 2020-11-09 | 2022-06-28 | 常德瑞齐隆科技发展有限公司 | Welding process for standard section of crane tower body |
| CN112404860A (en) * | 2020-11-23 | 2021-02-26 | 长春市兴泰起重机械有限公司 | A kind of tower-type standard section for making general mold |
| CN114589329A (en) * | 2022-03-14 | 2022-06-07 | 长沙市速工科技有限责任公司 | Tower crane standard festival machining center |
| CN114589329B (en) * | 2022-03-14 | 2023-09-08 | 长沙市速工科技有限责任公司 | Tower crane standard festival machining center |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C04 | Withdrawal of patent application after publication (patent law 2001) | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20130918 |