CN204747866U - Passenger train rear -axle housing hydraulic tool equipment for spot welding - Google Patents

Passenger train rear -axle housing hydraulic tool equipment for spot welding Download PDF

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Publication number
CN204747866U
CN204747866U CN201520392020.8U CN201520392020U CN204747866U CN 204747866 U CN204747866 U CN 204747866U CN 201520392020 U CN201520392020 U CN 201520392020U CN 204747866 U CN204747866 U CN 204747866U
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leveling
base
rear axle
plate
support
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梁振
李鹏涛
王红旗
杨阔
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Zhengzhou Jingyida Auto Parts Co Ltd
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Zhengzhou Jingyida Auto Parts Co Ltd
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Abstract

本实用新型涉及一种客车后桥壳点焊用液压工装,通过两个V型架支撑后桥壳两端,通过压紧机构压紧后桥壳,通过气囊托板定位机构定位支撑气囊下托板,通过分中机构及调平机构调整后桥壳位置,通过上推力杆支座定位机构支撑定位上推力杆支座,通过气室支架底座定位机构支撑定位气室支架底座本实用新型一套工装能够实现将客车后桥壳与气囊托板、上推力杆支座、气室支架底座三个零部件的点焊加工,功能强大,在液压系统的夹紧力作用下,可以保证后桥壳与气囊托板、上推力杆支座、气室支架底座的毛坯结合面尽可能地贴实。使得在焊接完成后,具有较好的受力效果,能有效避免因贴合不好导致的焊缝早期失效开裂等情况发生。

The utility model relates to a hydraulic tooling for spot welding of the rear axle housing of a passenger car. The two ends of the rear axle housing are supported by two V-shaped frames, and the rear axle housing is pressed by a pressing mechanism. The position of the rear axle housing is adjusted by the centering mechanism and the leveling mechanism, the upper thrust rod support is supported and positioned by the upper thrust rod support positioning mechanism, and the air chamber support base is supported and positioned by the air chamber support base positioning mechanism. The utility model is a set The tooling can realize the spot welding processing of the three parts of the rear axle housing of the bus, the airbag support plate, the upper thrust rod support, and the base of the air chamber bracket. It has powerful functions. Under the clamping force of the hydraulic system, the rear axle housing can be guaranteed The rough joint surfaces of the airbag support plate, the upper thrust rod support, and the air chamber support base should be as close as possible. After the welding is completed, it has a better stress effect, and can effectively avoid the occurrence of early failure and cracking of the weld due to poor bonding.

Description

客车后桥壳点焊用液压工装Hydraulic Tooling for Spot Welding of Passenger Car Rear Axle Housing

技术领域:Technical field:

本实用新型涉及客车桥壳生产用设备技术领域,具体涉及一种客车后桥壳与气囊托板、上推力杆支座及气室支架底座点焊时用的液压工装。 The utility model relates to the technical field of production equipment for passenger car axle housings, in particular to a hydraulic tooling used for spot welding of passenger car rear axle housings, airbag support plates, upper thrust rod supports and air chamber support bases.

背景技术:Background technique:

客车驱动桥壳驱动桥桥壳是汽车上的重要零件之一,起着支撑汽车荷重的作用,并将载荷传递给车轮。作用在驱动车轮上的牵引力、制动力、侧向力和垂向力也是通过桥壳传给悬架或底盘。所以说客车驱动桥桥壳既是承载件,又是传力件,还是客车主减速器、差速器及传动装置的载体和外壳。气囊托板起着连接整个空气悬架的作用,如果气囊托板与桥壳焊接误差、加工误差过大,将导致客车悬架无法安装。而上推力杆支座起着连接车桥和车架的作用,将车桥转动产生的驱动力传递给车架,推动客车整车运行,如果上推力杆支座与桥壳焊接误差、加工误差过大,在客车运行过程中,容易导致上推力杆支座开裂,动力传递中断,整车无法运行等问题。 Passenger car drive axle housing The drive axle housing is one of the important parts of the car, which supports the load of the car and transmits the load to the wheels. The traction force, braking force, lateral force and vertical force acting on the driving wheels are also transmitted to the suspension or chassis through the axle housing. Therefore, the drive axle housing of a bus is not only a load-bearing part, but also a force-transmitting part, and it is also the carrier and shell of the main reducer, differential and transmission of a bus. The airbag supporting plate plays the role of connecting the entire air suspension. If the welding error and processing error between the airbag supporting plate and the axle housing are too large, the passenger car suspension will not be able to be installed. The upper thrust rod support plays the role of connecting the axle and the frame, and transmits the driving force generated by the rotation of the axle to the frame to push the whole bus to run. If there are welding errors and processing errors between the upper thrust rod support and the axle housing If it is too large, it will easily lead to cracking of the support of the upper thrust rod during the operation of the bus, interruption of power transmission, and failure of the whole vehicle to run.

目前,传统的客车后桥壳与气囊托板及上推力杆支座点焊工装仅能适应单一品种桥壳的点焊,且多为机械或气动式夹紧定位,从受力的角度上来说,由于机械式或气动式夹紧方式,客车后桥壳与气囊托板的结合面或者后桥壳与上推力杆支座的结合面一般都是毛坯面,难以实现紧密贴合,在点焊过程中容易出现夹紧受力不均现象,如果出现较大缝隙则在受力的过程中,焊缝极容易发生失效开裂。 At present, the traditional bus rear axle housing, airbag support plate and upper thrust rod support spot welding tooling can only adapt to the spot welding of a single type of axle housing, and most of them are mechanically or pneumatically clamped and positioned. From the perspective of force , due to the mechanical or pneumatic clamping method, the joint surface between the rear axle housing and the airbag support plate of the passenger car or the joint surface between the rear axle housing and the upper thrust rod support is generally a rough surface, and it is difficult to achieve a tight fit. Uneven clamping force is prone to occur during the process. If there is a large gap, the weld is extremely prone to failure and cracking during the stress process.

实用新型内容:Utility model content:

综上所述,为了克服现有技术问题的不足,本实用新型提供了一种客车后桥壳点焊用液压工装,一套工装能够实现将客车后桥壳与气囊托板、上推力杆支座、气室支架底座三个零部件的点焊加工,功能强大,在液压系统的夹紧力作用下,可以保证后桥壳与气囊托板、上推力杆支座、气室支架底座的毛坯结合面尽可能地贴实。使得在焊接完成后,具有较好的受力效果,能有效避免因贴合不好导致的焊缝早期失效开裂等情况发生。同时,本实用新型通用性强,一套工装可适用不同型号的后桥壳,且结构简单、加工精度高。 To sum up, in order to overcome the deficiencies of the existing technical problems, the utility model provides a hydraulic tooling for the spot welding of the rear axle housing of a passenger car. The spot welding processing of the three parts of the seat and the air chamber bracket base is powerful. Under the clamping force of the hydraulic system, the blanks of the rear axle housing and the air bag support plate, the upper thrust rod support, and the air chamber bracket base can be guaranteed. The bonding surface should be as close as possible. After the welding is completed, it has a better stress effect, and can effectively avoid the occurrence of early failure and cracking of the weld due to poor bonding. At the same time, the utility model has strong versatility, a set of tooling can be applied to different types of rear axle housings, and has a simple structure and high processing precision.

为解决上述技术问题,本实用新型采用的技术方案为: In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:

一种客车后桥壳点焊用液压工装,其中:包括底座、两个V型架、移动载体、压紧机构、上推力杆支座定位机构、分中机构、调平机构、气室支架底座定位机构及气囊托板定位机构,所述的底座两端分别设置有两个V型架,两个V型架支撑后桥壳两端,所述的底座的中部设置有能沿垂直于底座长度方向移动的移动载体,所述的底座上设置有两个气囊托板定位机构及两个压紧机构,气囊托板定位机构定位支撑气囊下托板,压紧机构压紧后桥壳,所述的移动载体中部设置有分中机构及调平机构,分中机构及调平机构上下布置,分中机构设置在调平机构的两个调平头之间,分中机构及调平机构调整后桥壳位置,所述的移动载体的顶部设置有上推力杆支座定位机构,上推力杆支座定位机构支撑定位上推力杆支座,所述的移动载体两侧均设置有气室支架底座定位机构,气室支架底座定位机构支撑定位气室支架底座。 A hydraulic tooling for spot welding of the rear axle housing of a passenger car, which includes a base, two V-shaped frames, a moving carrier, a pressing mechanism, an upper thrust rod support positioning mechanism, a centering mechanism, a leveling mechanism, and an air chamber support base Positioning mechanism and airbag supporting plate positioning mechanism, two V-shaped frames are respectively arranged at both ends of the base, and the two V-shaped frames support the two ends of the rear axle housing, and the middle part of the base is provided with a The mobile carrier that moves in the direction, the base is provided with two airbag supporting plate positioning mechanisms and two pressing mechanisms, the airbag supporting plate positioning mechanism positions and supports the airbag lower supporting plate, and the pressing mechanism compresses the rear axle housing. The middle part of the mobile carrier is equipped with a centering mechanism and a leveling mechanism, which are arranged up and down. The centering mechanism is set between the two leveling heads of the leveling mechanism. The centering mechanism and the leveling mechanism adjust the rear axle. Shell position, the top of the mobile carrier is provided with an upper thrust rod support positioning mechanism, the upper thrust rod support positioning mechanism supports and positions the upper thrust rod support, and both sides of the mobile carrier are provided with an air chamber support base for positioning Mechanism, the air chamber support base positioning mechanism supports and positions the air chamber support base.

进一步,所述的压紧机构包括压紧座、压紧油缸、压紧支架及压紧头,所述的压紧座固定在底座上,压紧油缸与压紧座上部紧固连接,压紧支架的中部与压紧座上部铰接,所述的压紧油缸的活塞杆与压紧支架的一端连接,所述的压紧支架的另一端设置有压紧头,压紧头压紧后桥壳。 Further, the pressing mechanism includes a pressing seat, a pressing oil cylinder, a pressing bracket and a pressing head, the described pressing seat is fixed on the base, the pressing oil cylinder is tightly connected with the upper part of the pressing seat, and the pressing The middle part of the bracket is hinged to the upper part of the compression seat, the piston rod of the compression cylinder is connected to one end of the compression bracket, and the other end of the compression bracket is provided with a compression head, which compresses the rear axle housing .

进一步,所述的气囊托板定位机构包括机架、托板升降油缸、中间套、中间板、下弹性套、万向连接块、顶板、顶套、上弹性套、套轴、连接键、托板定位板及托板定位销,机架固定在底座上,机架内设置有托板升降油缸,托板升降油缸的柱塞与中间套连接,中间套顶端支撑中间板,中间套外套装有下弹性套,下弹性套上端与中间板底面紧固连接,下弹性套下端与支架顶面紧固连接,所述的中间板顶端中部设置有万向连接块,万向连接块的万向球端与顶板底面连接,顶板底面设置有顶套,顶套下端面与中间板顶面之间设置有上弹性套,套轴穿装在顶套及上弹性套内,且套轴下端与中间板紧固连接,所述的顶板的顶面通过连接键与托板定位板连接,托板定位板上设置有托板定位销,气囊托板通过托板定位销与托板定位板连接。 Further, the airbag pallet positioning mechanism includes a frame, a pallet lifting cylinder, a middle sleeve, a middle plate, a lower elastic sleeve, a universal connection block, a top plate, a top sleeve, an upper elastic sleeve, a sleeve shaft, a connecting key, a bracket The plate positioning plate and the supporting plate positioning pin, the frame is fixed on the base, the supporting plate lifting cylinder is arranged in the frame, the plunger of the supporting plate lifting cylinder is connected with the middle sleeve, the top of the middle sleeve supports the middle plate, and the outer sleeve of the middle sleeve has The lower elastic sleeve, the upper end of the lower elastic sleeve is tightly connected with the bottom surface of the middle plate, the lower end of the lower elastic sleeve is tightly connected with the top surface of the bracket, the middle part of the top of the middle plate is provided with a universal connection block, and the universal ball of the universal connection block The top end is connected with the bottom surface of the top plate, the top sleeve is arranged on the bottom surface of the top plate, and the upper elastic sleeve is arranged between the lower end surface of the top sleeve and the top surface of the middle plate. Tightly connected, the top surface of the top plate is connected with the supporting plate positioning plate through the connection key, the supporting plate positioning pin is arranged on the supporting plate positioning plate, and the airbag supporting plate is connected with the supporting plate positioning plate through the supporting plate positioning pin.

进一步,所述的气室支架底座定位机构包括支撑块、底座油缸、底座定位块及底座定位孔,所述的支撑块与移动载体的侧面固定,支撑块上固定有底座油缸,底座油缸的柱塞与底座定位块底面连接,所述的底座定位块上设置有底座定位孔,气室支架底座通过底座定位孔及配套的销钉与底座定位块连接。 Further, the base positioning mechanism of the air chamber bracket includes a support block, a base oil cylinder, a base positioning block and a base positioning hole, the support block is fixed to the side of the mobile carrier, the base oil cylinder is fixed on the support block, and the column of the base oil cylinder The plug is connected with the bottom surface of the base positioning block, the base positioning block is provided with a base positioning hole, and the air chamber support base is connected with the base positioning block through the base positioning hole and supporting pins.

进一步,所述的上推力杆支座定位机构包括支座定位板、支座升降油缸、油缸架、垂直滑道及垂直滑杆,所述的油缸架固定在移动载体的顶端,油缸架上固定有支座升降油缸,支座升降油缸的柱塞与支座定位板连接,支座定位板与垂直滑杆连接,垂直滑杆设置在垂直滑道内,支座定位板上设置有支座定位销,所述的支座定位版与油缸架之间的垂直滑杆外套有弹性套。 Further, the upper thrust rod support positioning mechanism includes a support positioning plate, a support lifting cylinder, an oil cylinder frame, a vertical slideway and a vertical slide bar, the oil cylinder frame is fixed on the top of the mobile carrier, and the oil cylinder frame is fixed on the top of the mobile carrier. There is a support lift cylinder, the plunger of the support lift cylinder is connected to the support positioning plate, the support positioning plate is connected to the vertical slide bar, the vertical slide bar is set in the vertical slideway, and the support positioning plate is provided with support positioning pins , the vertical slide rod between the support positioning plate and the cylinder frame has an elastic sleeve.

进一步,所述的分中机构包括分中架、分中油缸、分中滑杆、分中块、分中齿轮、分中齿条及垂直齿条,分中架内设置有分中油缸,分中油缸的柱塞与分中滑杆连接,分中滑杆穿装在分中滑套内,分中滑套固定在分中架上,分中滑杆上端设置有垂直齿条,垂直齿条两侧的分中架上设置有两个分中齿轮,垂直齿条与两个分中齿轮啮合,分中架的上部设置有两个分中齿条,两个分中齿条分别与两个分中齿轮啮合,分中齿条的外端固定有分中块。 Further, the centering mechanism includes a centering frame, a centering oil cylinder, a centering slide bar, a centering block, a centering gear, a centering rack and a vertical rack. The centering frame is provided with a centering oil cylinder. The plunger of the middle oil cylinder is connected with the center slide rod, which is installed in the center slide sleeve, and the center slide sleeve is fixed on the center frame. The upper end of the center slide rod is provided with a vertical rack, and the vertical rack Two centering gears are arranged on the centering frame on both sides, and the vertical rack meshes with the two centering gears. The middle gear meshes, and the outer end of the middle rack is fixed with a middle block.

进一步,所述的调平机构包括上下两个调平装置及调平油缸,两个调平装置结构相同,包括调平杆、调平齿轮、调平齿条及调平架,调平杆下端与调平齿条连接,调平齿条与调平油缸的柱塞连接,调平油缸与移动载体连接,调平齿条与调平齿轮相互啮合,调平齿轮设置在调平架内,且上下两个调平装置的调平齿轮分别设置在连杆的两端,上下两个调平装置的调平杆的顶面处于同一个水平面上。 Further, the leveling mechanism includes two leveling devices and a leveling oil cylinder. The two leveling devices have the same structure, including a leveling rod, a leveling gear, a leveling rack and a leveling frame. The lower end of the leveling rod It is connected with the leveling rack, the leveling rack is connected with the plunger of the leveling oil cylinder, the leveling oil cylinder is connected with the mobile carrier, the leveling rack and the leveling gear mesh with each other, the leveling gear is arranged in the leveling frame, and The leveling gears of the upper and lower leveling devices are respectively arranged at the two ends of the connecting rod, and the top surfaces of the leveling rods of the upper and lower leveling devices are on the same horizontal plane.

本实用新型的有益效果为: The beneficial effects of the utility model are:

1、本实用新型一套工装能够实现将客车后桥壳与气囊托板、上推力杆支座、气室支架底座三个零部件的点焊加工,功能强大,在液压系统的夹紧力作用下,可以保证后桥壳与气囊托板、上推力杆支座、气室支架底座的毛坯结合面尽可能地贴实。使得在焊接完成后,具有较好的受力效果,能有效避免因贴合不好导致的焊缝早期失效开裂等情况发生。同时,本实用新型通用性强,一套工装可适用不同型号的后桥壳,且结构简单、加工精度高。 1. A set of tooling of the utility model can realize the spot welding processing of the three parts of the passenger car rear axle housing and the air bag support plate, the upper thrust rod support, and the air chamber support base. In this way, it can be ensured that the rough joint surfaces of the rear axle housing and the airbag support plate, the upper thrust rod support, and the base of the air chamber bracket are as close as possible. After the welding is completed, it has a better stress effect, and can effectively avoid the occurrence of early failure and cracking of the weld due to poor bonding. At the same time, the utility model has strong versatility, a set of tooling can be applied to different types of rear axle housings, and has a simple structure and high processing precision.

2、本实用新型通过两个V型架建立工艺基准,实现对后桥壳圆管的支撑,通过分中机构对后桥壳的主减速器安装孔分中,从而实现后桥壳毛坯的中心定位,能够有效的保证后桥壳毛坯加工后的一致性,同时还能够保证组件点焊尺寸的准确性。 2. The utility model establishes a process benchmark through two V-shaped frames to support the round tube of the rear axle housing, and centers the installation hole of the main reducer of the rear axle housing through the centering mechanism, thereby realizing the centering of the rear axle housing blank. Positioning can effectively ensure the consistency of the rear axle housing blank after machining, and at the same time ensure the accuracy of spot welding dimensions of components.

3、本实用新型的压紧机构采用液压夹紧。上推力杆支座定位机构、气室支架底座定位机构、气囊托板定位机构均采用液压油缸驱动,另外,上推力杆支座定位机构、气囊托板定位机构为万向浮动机构,在保证液压压力的同时,可在一定范围内自由浮动,确保上推力杆支座及气囊托板与桥壳紧密贴实。 3. The pressing mechanism of the utility model adopts hydraulic clamping. The positioning mechanism of the upper thrust rod support, the positioning mechanism of the base of the air chamber bracket, and the positioning mechanism of the airbag support plate are all driven by hydraulic cylinders. In addition, the positioning mechanism of the upper thrust rod support and the positioning mechanism of the airbag support plate are universal floating mechanisms. While under pressure, it can float freely within a certain range to ensure that the upper thrust rod support and the airbag support plate are closely attached to the axle housing.

4、本实用新型结构简单、使用方便、安全可靠、制作简单,适合批量化生产的要求,可使气囊托板、上推力杆支座、气室支架底座三个毛坯零部件最大限度与后桥壳毛坯贴合,为点焊提供稳固支撑,改善各个零部件之间的受力,保证焊接牢固。 4. The utility model has the advantages of simple structure, convenient use, safety and reliability, simple manufacture, and is suitable for mass production. The shell blank fits together to provide stable support for spot welding, improve the force between the various parts, and ensure that the welding is firm.

附图说明:Description of drawings:

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为本实用新型的压紧机构的结构示意图; Fig. 2 is the structural representation of the pressing mechanism of the present utility model;

图3为本实用新型的气囊托板定位机构的结构示意图; Fig. 3 is a structural schematic diagram of the positioning mechanism of the airbag pallet of the present invention;

图4为本实用新型图3的A-A剖视示意图; Fig. 4 is a schematic sectional view of A-A of Fig. 3 of the present utility model;

图5为本实用新型的分中机构的结构示意图; Fig. 5 is the structural representation of the centering mechanism of the present utility model;

图6为本实用新型的调平机构的结构示意图; Fig. 6 is a schematic structural view of the leveling mechanism of the present invention;

图7为本实用新型的上推力杆支座定位机构的结构示意图; Fig. 7 is a structural schematic diagram of the positioning mechanism of the upper thrust rod support of the present invention;

图8为本实用新型的使用状态示意图。 Fig. 8 is a schematic diagram of the use state of the utility model.

具体实施方式:Detailed ways:

下面结合附图对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.

如图1、图2所示,一种客车后桥壳点焊用液压工装,包括底座1、两个V型架2、移动载体3、压紧机构4、上推力杆支座定位机构5、分中机构6、调平机构7、气室支架底座定位机构8及气囊托板定位机构9,所述的底座1两端分别设置有两个V型架2,两个V型架2支撑桥壳两端,所述的底座1的中部设置有能沿垂直于底座1长度方向移动的移动载体3,所述的底座1上设置有两个气囊托板定位机构9及两个压紧机构4,气囊托板定位机构9定位支撑气囊下托板,所述的压紧机构4包括压紧座10、压紧油缸11、压紧支架12及压紧头13,所述的压紧座10固定在底座1上,压紧油缸11与压紧座10上部紧固连接,压紧支架12的中部与压紧座10上部铰接,所述的压紧油缸11的活塞杆与压紧支架12的一端连接,所述的压紧支架12的另一端设置有压紧头13,压紧头13压紧后桥壳。移动载体3两侧均设置有气室支架底座定位机构8,气室支架底座定位机构8支撑定位气室支架底座1,气室支架底座定位机构8包括支撑块28、底座油缸29、底座定位块30及底座定位孔31,所述的支撑块28与移动载体3的侧面固定,支撑块28上固定有底座油缸29,底座油缸29的柱塞与底座定位块30底面连接,所述的底座定位块30上设置有底座定位孔31,气室支架底座1通过底座定位孔31及配套的销钉与底座定位块30连接。 As shown in Figures 1 and 2, a hydraulic tooling for spot welding of rear axle housings of passenger cars, including a base 1, two V-shaped frames 2, a moving carrier 3, a pressing mechanism 4, an upper thrust rod support positioning mechanism 5, Centering mechanism 6, leveling mechanism 7, air chamber support base positioning mechanism 8 and airbag supporting plate positioning mechanism 9, two V-shaped frames 2 are respectively arranged on the two ends of the base 1, and two V-shaped frames 2 support the bridge At both ends of the shell, the middle part of the base 1 is provided with a mobile carrier 3 that can move along the direction perpendicular to the length of the base 1, and the base 1 is provided with two airbag pallet positioning mechanisms 9 and two pressing mechanisms 4 , the airbag supporting plate positioning mechanism 9 positions and supports the lower supporting plate of the airbag, and the described pressing mechanism 4 includes a pressing seat 10, a pressing oil cylinder 11, a pressing bracket 12 and a pressing head 13, and the described pressing seat 10 is fixed On the base 1, the compression oil cylinder 11 is tightly connected with the upper part of the compression seat 10, the middle part of the compression bracket 12 is hinged with the upper part of the compression seat 10, and the piston rod of the compression oil cylinder 11 is connected with one end of the compression bracket 12. connection, the other end of the compression bracket 12 is provided with a compression head 13, and the compression head 13 compresses the rear axle housing. Both sides of the mobile carrier 3 are provided with an air chamber support base positioning mechanism 8, the air chamber support base positioning mechanism 8 supports and positions the air chamber support base 1, and the air chamber support base positioning mechanism 8 includes a support block 28, a base oil cylinder 29, and a base positioning block 30 and the base positioning hole 31, the support block 28 is fixed to the side of the mobile carrier 3, the base oil cylinder 29 is fixed on the support block 28, the plunger of the base oil cylinder 29 is connected with the bottom surface of the base positioning block 30, and the base positioning The block 30 is provided with a base positioning hole 31, and the air chamber support base 1 is connected with the base positioning block 30 through the base positioning hole 31 and supporting pins.

如图3、图4所示,气囊托板定位机构9包括机架14、托板升降油缸15、中间套16、中间板17、下弹性套18、万向连接块19、顶板20、顶套21、上弹性套22、套轴23、连接键24、托板定位板25及托板定位销27,机架14固定在底座1上,机架14内设置有托板升降油缸15,托板升降有感的柱塞与中间套16连接,中间套16顶端支撑中间板17,中间套16外套装有下弹性套18,下弹性套18上端与中间板17底面紧固连接,下弹性套18下端与支架顶面紧固连接,所述的中间板17顶端中部设置有万向连接块19,万向连接块19的万向球端与顶板20底面连接,顶板20底面设置有顶套21,顶套21下端面与中间板17顶面之间设置有上弹性套22,套轴23穿装在顶套21及上弹性套22内,且套轴23下端与中间板17紧固连接,所述的顶板20的顶面通过连接键24与托板定位板25连接,托板定位板25上设置有托板定位销27,气囊托板通过托板定位销27与托板定位板25连接。 As shown in Fig. 3 and Fig. 4, the airbag pallet positioning mechanism 9 includes a frame 14, a pallet lifting cylinder 15, a middle cover 16, a middle plate 17, a lower elastic sleeve 18, a universal connecting block 19, a top plate 20, and a top cover 21. Upper elastic sleeve 22, sleeve shaft 23, connection key 24, pallet positioning plate 25 and pallet positioning pin 27, frame 14 is fixed on base 1, pallet lifting cylinder 15 is arranged in frame 14, pallet The plunger with sense of lifting is connected with the middle sleeve 16, the top of the middle sleeve 16 supports the middle plate 17, the middle sleeve 16 is covered with a lower elastic sleeve 18, the upper end of the lower elastic sleeve 18 is tightly connected with the bottom surface of the middle plate 17, and the lower elastic sleeve 18 The lower end is tightly connected with the top surface of the bracket, the middle part of the top of the middle plate 17 is provided with a universal connection block 19, the universal ball end of the universal connection block 19 is connected with the bottom surface of the top plate 20, and the bottom surface of the top plate 20 is provided with a top sleeve 21, An upper elastic sleeve 22 is arranged between the lower end surface of the top sleeve 21 and the top surface of the middle plate 17, and the sleeve shaft 23 is worn in the top sleeve 21 and the upper elastic sleeve 22, and the lower end of the sleeve shaft 23 is tightly connected with the middle plate 17. The top surface of described top plate 20 is connected with supporting plate positioning plate 25 by connecting key 24, supporting plate positioning plate 25 is provided with supporting plate positioning pin 27, and airbag supporting plate is connected with supporting plate positioning plate 25 by supporting plate positioning pin 27.

如图1、图5、图6所示,移动载体3中部设置有分中机构6及调平机构7,分中机构6及调平机构7上下布置,分中机构6设置在调平机构7的两个调平头之间,分中机构6及调平机构7调整后桥壳位置,分中机构6包括分中架38、分中油缸39、分中滑杆40、分中块41、分中齿轮42、分中齿条43及垂直齿条44,分中架38内设置有分中油缸39,分中油缸39的柱塞与分中滑杆40连接,分中滑杆40穿装在分中滑套26内,分中滑套26固定在分中架38上,分中滑杆40上端设置有垂直齿条44,垂直齿条44两侧的分中架38上设置有两个分中齿轮42,垂直齿条44与两个分中齿轮42啮合,分中架38的上部设置有两个分中齿条43,两个分中齿条43分别与两个分中齿轮42啮合,分中齿条43的外端固定有分中块41。调平机构7包括上下两个调平装置及调平油缸45,两个调平装置结构相同,包括调平杆46、调平齿轮47、调平齿条48及调平架49,调平杆46下端与调平齿条48连接,调平齿条48与调平油缸45的柱塞连接,调平油缸45与移动载体3连接,调平齿条48与调平齿轮47相互啮合,调平齿轮47设置在调平架49内,且上下两个调平装置的调平齿轮47分别设置在连杆50的两端,上下两个调平装置的调平杆46的顶面处于同一个水平面上。 As shown in Figure 1, Figure 5, and Figure 6, the middle part of the mobile carrier 3 is provided with a centering mechanism 6 and a leveling mechanism 7, the centering mechanism 6 and the leveling mechanism 7 are arranged up and down, and the centering mechanism 6 is arranged on the leveling mechanism 7 Between the two leveling heads, the centering mechanism 6 and the leveling mechanism 7 adjust the position of the rear axle housing. The centering mechanism 6 includes a centering frame 38, a centering oil cylinder 39, a centering slide rod 40, a centering block 41, and a centering block 41. Middle gear 42, middle rack 43 and vertical rack 44 are divided, middle frame 38 is provided with middle oil cylinder 39, and the plunger of middle oil cylinder 39 is connected with middle slide bar 40, and middle slide bar 40 wears on In the middle sliding sleeve 26, the middle sliding sleeve 26 is fixed on the middle frame 38, the upper end of the middle sliding rod 40 is provided with a vertical rack 44, and the middle frame 38 on both sides of the vertical rack 44 is provided with two points. The middle gear 42, the vertical rack 44 meshes with two middle gears 42, and the top of the middle frame 38 is provided with two middle racks 43, and the two middle racks 43 mesh with two middle gears 42 respectively. The outer end of the centering rack 43 is fixed with a centering block 41 . The leveling mechanism 7 includes two leveling devices up and down and a leveling oil cylinder 45. The two leveling devices have the same structure, including a leveling rod 46, a leveling gear 47, a leveling rack 48 and a leveling frame 49, and the leveling rod The lower end of 46 is connected with the leveling rack 48, the leveling rack 48 is connected with the plunger of the leveling oil cylinder 45, the leveling oil cylinder 45 is connected with the mobile carrier 3, the leveling rack 48 is meshed with the leveling gear 47, and the leveling The gear 47 is arranged in the leveling frame 49, and the leveling gears 47 of the upper and lower two leveling devices are respectively arranged at the two ends of the connecting rod 50, and the top surfaces of the leveling rods 46 of the upper and lower two leveling devices are on the same horizontal plane superior.

如图1、图7所示,移动载体3的顶部设置有上推力杆支座定位机构5,上推力杆支座定位机构5支撑定位上推力杆支座,上推力杆支座定位机构5包括支座定位板32、支座升降油缸33、油缸架34、垂直滑道35及垂直滑杆36,所述的油缸架34固定在移动载体3的顶端,油缸架34上固定有支座升降油缸33,支座升降油缸33的柱塞与支座定位板32连接,支座定位板32与垂直滑杆36连接,垂直滑杆36设置在垂直滑道35内,支座定位板32上设置有支座定位销37,所述的支座定位版32与油缸架34之间的垂直滑杆36外套有弹性套51。 As shown in Figure 1 and Figure 7, the top of the mobile carrier 3 is provided with an upper thrust rod bearing positioning mechanism 5, and the upper thrust rod bearing positioning mechanism 5 supports and positions the upper thrust rod bearing, and the upper thrust rod bearing positioning mechanism 5 includes Support positioning plate 32, support lifting oil cylinder 33, oil cylinder frame 34, vertical slideway 35 and vertical slide bar 36, described oil cylinder frame 34 is fixed on the top of mobile carrier 3, and oil cylinder frame 34 is fixed with support lifting oil cylinder 33, the plunger of the support lifting cylinder 33 is connected with the support positioning plate 32, the support positioning plate 32 is connected with the vertical slide bar 36, the vertical slide bar 36 is arranged in the vertical slideway 35, and the support positioning plate 32 is provided with The support positioning pin 37, the vertical slide bar 36 between the support positioning plate 32 and the cylinder frame 34 is covered with an elastic sleeve 51.

如图8所示,使用时,将后桥壳的后盖方向朝向加工人,后桥壳的放油孔52垂直朝下,后桥壳的主减安装平面53朝向工装一侧,按此方向,将后桥壳放入两个V型架2内,两个V型架2分别支撑后桥壳两端的圆筒,然后启动分中油缸39,分中油缸39的柱塞伸出,通过垂直齿条44带动分中齿轮42转动,分中齿轮42带动分中齿条43分别向左右两侧移动,从而带动分中块41左右移动,分中块41深入后桥壳的主减安装孔内,通过分中块41的左右移动,在后桥壳的主减安装孔内带动桥壳左右移动,从而将后桥壳分中,实现后桥壳中心定位。 As shown in Figure 8, when in use, the direction of the rear cover of the rear axle housing is facing the processing person, the oil drain hole 52 of the rear axle housing is vertically downward, and the main minus installation plane 53 of the rear axle housing is facing the side of the tooling, according to this direction , put the rear axle housing into two V-shaped frames 2, and the two V-shaped frames 2 respectively support the cylinders at both ends of the rear axle housing, and then start the centering oil cylinder 39, and the plunger of the centering oil cylinder 39 stretches out, through the vertical The rack 44 drives the sub-center gear 42 to rotate, and the sub-center gear 42 drives the sub-center rack 43 to move to the left and right sides respectively, thereby driving the sub-center block 41 to move left and right, and the sub-center block 41 goes deep into the main reducer installation hole of the rear axle housing , by moving left and right of the middle block 41, the axle housing is driven to move left and right in the main reduction mounting hole of the rear axle housing, thereby dividing the rear axle housing to realize the central positioning of the rear axle housing.

分中完毕后,启动调平油缸45,调平油缸45的柱塞伸出,带动其中一个调平齿条48上下移动,调平齿条48带动与其相啮合的调平齿轮47转动,该调平齿轮47通过连杆50带动另外一个调平齿轮47转动,从而带动与其相啮合调平齿条48上下移动,从而使两个调平杆46同时上下移动,两个调平杆46处于同一水平面,当两个调平杆46同时伸出,与后桥壳主减安装面接触,推动桥壳转动,直至两个调平杆46都与后桥壳主减安装面接触,从而实现为后桥壳调平。 After the centering is finished, start the leveling oil cylinder 45, and the plunger of the leveling oil cylinder 45 stretches out, driving one of the leveling racks 48 to move up and down, and the leveling rack 48 drives the leveling gear 47 meshed with it to rotate. The horizontal gear 47 drives the other leveling gear 47 to rotate through the connecting rod 50, thereby driving the meshing leveling rack 48 to move up and down, so that the two leveling rods 46 move up and down at the same time, and the two leveling rods 46 are at the same level , when the two leveling rods 46 protrude at the same time, contact with the main reducer installation surface of the rear axle housing, and push the axle housing to rotate until both leveling rods 46 are in contact with the main reducer installation surface of the rear axle case, thereby realizing the rear axle Shell leveling.

调平完毕后,启动压紧油缸11,压紧油缸11的活塞杆伸出,推动压紧支架12围绕其与压紧座10的铰接点转动,从而使压紧支架12的设置有压紧头13的一端压向后桥壳,最终使压紧头13压紧后桥壳,实现后桥壳的压紧。 After the leveling is completed, start the compression cylinder 11, the piston rod of the compression cylinder 11 stretches out, and push the compression bracket 12 to rotate around its hinge point with the compression seat 10, so that the compression bracket 12 is provided with a compression head One end of 13 is pressed to the rear axle housing, and finally the compression head 13 is pressed against the rear axle housing to realize the compression of the rear axle housing.

后桥壳压紧后,启动上推力杆支座定位机构5、气室支架底座定位机构8及气囊托板定位机构9,上推力杆支座的支座升降油缸33带动支座定位板32向下移动,从而将上推力杆支座压向后桥壳,使后桥壳与上推力杆支座贴实;气室支架底座定位机构8的底座油缸29启动,通过柱塞带动底座定位块30向后桥壳移动,从而使气室支架底座1贴紧后桥壳;气囊托板定位机构9的托板升降油缸15启动,托板升降油缸15的柱塞通过中间套16带动中间板17向上移动,再通过万向连接块19推动顶板20向上移动,顶板20上通过连接键24与托板定位板25连接,从而带动设置在托板定位板25上的气囊托板向上贴实后桥壳,至此,完成上推力杆支座、气囊托板及气室支架底座1与后桥壳的装夹,最后,进行点焊,将上推力杆支座、气囊托板及气室支架底座1点焊到后桥壳毛坯上。 After the rear axle housing is pressed, start the positioning mechanism 5 of the upper thrust rod support, the positioning mechanism 8 of the base of the air chamber bracket and the positioning mechanism 9 of the airbag support plate, and the support lifting cylinder 33 of the upper thrust rod support drives the support positioning plate 32 to Move down, so that the upper thrust rod support is pressed to the rear axle housing, so that the rear axle housing and the upper thrust rod support are firmly attached; the base oil cylinder 29 of the positioning mechanism 8 of the air chamber support base is activated, and the base positioning block 30 is driven by the plunger Move toward the rear axle housing, so that the air chamber bracket base 1 is close to the rear axle housing; the pallet lifting cylinder 15 of the airbag pallet positioning mechanism 9 is activated, and the plunger of the pallet lifting cylinder 15 drives the middle plate 17 upward through the middle sleeve 16 Move, and then push the top plate 20 to move upward through the universal connection block 19, and the top plate 20 is connected with the supporting plate positioning plate 25 through the connecting key 24, thereby driving the air bag supporting plate arranged on the supporting plate positioning plate 25 to stick upward to the rear axle housing , so far, the clamping of the upper thrust rod support, the airbag support plate and the air chamber support base 1 and the rear axle housing is completed. Finally, spot welding is performed to connect the upper thrust rod support, the air bag support plate and the air chamber support base 1 Welded to the rear axle housing blank.

要说明的是,上述实施例是对本实用新型技术方案的说明而非限制,所属技术领域普通技术人员的等同替换或者根据现有技术而做的其它修改,只要没超出本实用新型技术方案的思路和范围,均应包含在本实用新型所要求的权利范围之内。 It should be noted that the above-mentioned embodiment is an illustration of the technical solution of the utility model rather than a limitation, equivalent replacements by those of ordinary skill in the art or other modifications made according to the prior art, as long as they do not exceed the thinking of the technical solution of the utility model and scope should be included in the scope of rights required by the utility model.

Claims (7)

1. a rear axle of passenger vehicle shell spot welding hydraulic tool, it is characterized in that: comprise base (1), two V-type framves (2), mobile vehicle (3), hold-down mechanism (4), upper traction bar support detent mechanism (5), Fen Zhong mechanism (6), levelling gear (7), air chamber bracket base detent mechanism (8) and air bag supporting plate detent mechanism (9), described base (1) two ends are respectively arranged with two V-type framves (2), two V-type framves (2) support rear axle housing two ends, the middle part of described base (1) is provided with can along the mobile vehicle (3) perpendicular to base (1) length direction movement, described base (1) is provided with two air bag supporting plate detent mechanisms (9) and two hold-down mechanisms (4), air bag supporting plate detent mechanism (9) positioning supports air bag bottom plate, hold-down mechanism (4) compresses rear axle housing, described mobile vehicle (3) middle part is provided with Fen Zhong mechanism (6) and levelling gear (7), Fen Zhong mechanism (6) and levelling gear (7) are arranged up and down, Fen Zhong mechanism (6) is arranged between two leveling heads of levelling gear (7), Fen Zhong mechanism (6) and levelling gear (7) adjustment rear axle housing position, the top of described mobile vehicle (3) is provided with upper traction bar support detent mechanism (5), upper traction bar support detent mechanism (5) supporting and location upper traction bar support, described mobile vehicle (3) both sides are provided with air chamber bracket base detent mechanism (8), air chamber bracket base detent mechanism (8) supporting and location air chamber bracket base (1).
2. rear axle of passenger vehicle shell spot welding hydraulic tool according to claim 1, it is characterized in that: described hold-down mechanism (4) comprises pressed seat (10), compressed oil cylinder (11), compress support (12) and hold-down head (13), described pressed seat (10) is fixed on base (1), compressed oil cylinder (11) and pressed seat (10) top are fastenedly connected, compress middle part and pressed seat (10) upper articulation of support (12), the piston rod of described compressed oil cylinder (11) is connected with the one end compressing support (12), the other end of described compression support (12) is provided with hold-down head (13), hold-down head (13) compresses rear axle housing.
3. rear axle of passenger vehicle shell spot welding hydraulic tool according to claim 1, it is characterized in that: described air bag supporting plate detent mechanism (9) comprises frame (14), supporting plate hoist cylinder (15), intermediate sleeve (16), intermediate plate (17), lower resilient sleeve (18), universal contiguous block (19), top board (20), top cover (21), upper resilient sleeve (22), sleeve (23), connecting key (24), supporting plate location-plate (25) and supporting plate alignment pin (27), frame (14) is fixed on base (1), supporting plate hoist cylinder (15) is provided with in frame (14), the plunger of supporting plate hoist cylinder (15) is connected with intermediate sleeve (16), intermediate sleeve (16) apical support intermediate plate (17), lower resilient sleeve (18) is set with outside intermediate sleeve (16), lower resilient sleeve (18) upper end and intermediate plate (17) bottom surface are fastenedly connected, lower resilient sleeve (18) lower end and cradle top surface are fastenedly connected, described intermediate plate (17) top middle portion is provided with universal contiguous block (19), the universal pommel of universal contiguous block (19) is connected with top board (20) bottom surface, top board (20) bottom surface is provided with top cover (21), resilient sleeve (22) is provided with between top cover (21) lower surface and intermediate plate (17) end face, sleeve (23) is installed in top cover (21) and upper resilient sleeve (22), and sleeve (23) lower end and intermediate plate (17) are fastenedly connected, the end face of described top board (20) is connected with supporting plate location-plate (25) by connecting key (24), supporting plate location-plate (25) is provided with supporting plate alignment pin (27), air bag supporting plate is connected with supporting plate location-plate (25) by supporting plate alignment pin (27).
4. rear axle of passenger vehicle shell spot welding hydraulic tool according to claim 1, it is characterized in that: described air chamber bracket base detent mechanism (8) comprises back-up block (28), base oil cylinder (29), base locating piece (30) and base locating hole (31), described back-up block (28) is fixed with the side of mobile vehicle (3), back-up block (28) is fixed with base oil cylinder (29), the plunger of base oil cylinder (29) is connected with base locating piece (30) bottom surface, described base locating piece (30) is provided with base locating hole (31), air chamber bracket base (1) is connected with base locating piece (30) by base locating hole (31) and supporting pin.
5. rear axle of passenger vehicle shell spot welding hydraulic tool according to claim 1, it is characterized in that: described upper traction bar support detent mechanism (5) comprises bearing location-plate (32), bearing hoist cylinder (33), cylinder rack (34), vertical slideway (35) and vertical slide bar (36), described cylinder rack (34) is fixed on the top of mobile vehicle (3), cylinder rack (34) is fixed with bearing hoist cylinder (33), the plunger of bearing hoist cylinder (33) is connected with bearing location-plate (32), bearing location-plate (32) is connected with vertical slide bar (36), vertical slide bar (36) is arranged in vertical slideway (35), bearing location-plate (32) is provided with bearing alignment pin (37), described bearing location-plate (32) and the flexible cover of vertical slide bar (36) overcoat (51) between cylinder rack (34).
6. rear axle of passenger vehicle shell spot welding hydraulic tool according to claim 1, it is characterized in that: described Fen Zhong mechanism (6) comprises a point middle frame (38), oil cylinder (39) in point, slide bar (40) in point, block (41) in point, divide middle gear (42), divide middle rack (43) and vertical tooth rack (44), a point middle oil cylinder (39) is provided with in frame (38) in point, in point, the plunger of oil cylinder (39) is connected with a point middle slide bar (40), in point, slide bar (40) is installed in point middle sliding sleeve (26), in point, sliding sleeve (26) is fixed on point middle frame (38), in point, slide bar (40) upper end is provided with vertical tooth rack (44), point middle frame (38) of vertical tooth rack (44) both sides is provided with two points of middle gears (42), vertical tooth rack (44) engages with two points of middle gears (42), in point, the top of frame (38) is provided with two points of middle racks (43), two points of middle racks (43) are engaged with two points of middle gears (42) respectively, the outer end of middle rack (43) is divided to be fixed with a point middle block (41).
7. rear axle of passenger vehicle shell spot welding hydraulic tool according to claim 1, it is characterized in that: described levelling gear (7) comprises upper and lower two levelling devices and leveling cyclinder (45), two levelling device structures are identical, comprise leveling bar (46), leveling gear (47), leveling tooth bar (48) and leveling lugs (49), leveling bar (46) lower end is connected with leveling tooth bar (48), leveling tooth bar (48) is connected with the plunger of leveling cyclinder (45), leveling cyclinder (45) is connected with mobile vehicle (3), leveling tooth bar (48) and leveling gear (47) engage each other, leveling gear (47) is arranged in leveling lugs (49), and the leveling gear (47) of upper and lower two levelling devices is separately positioned on the two ends of connecting rod (50), the end face of the leveling bar (46) of upper and lower two levelling devices is on same horizontal plane.
CN201520392020.8U 2015-06-09 2015-06-09 Passenger train rear -axle housing hydraulic tool equipment for spot welding Expired - Lifetime CN204747866U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889647A (en) * 2015-06-09 2015-09-09 郑州精益达汽车零部件有限公司 Hydraulic tool used for spot welding of passenger vehicle rear-axle housing
CN105499777A (en) * 2016-01-06 2016-04-20 蚌埠市瑞泰汽配制造有限公司 Convex spot welding device for filter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889647A (en) * 2015-06-09 2015-09-09 郑州精益达汽车零部件有限公司 Hydraulic tool used for spot welding of passenger vehicle rear-axle housing
CN105499777A (en) * 2016-01-06 2016-04-20 蚌埠市瑞泰汽配制造有限公司 Convex spot welding device for filter

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