Summary of the invention
In order to solve above-mentioned deficiency, the invention provides a kind of bearing press mounting dismounting machine, it integrates and press-fits and move back unloading functions, rational in infrastructure, has the applicability press-fiting widely and move back and unload various wheel set bearing.
The technical solution adopted for the present invention to solve the technical problems is: a kind of bearing press mounting dismounting machine, comprise overall gantry frame, the main composite oil cylinder in left and right and guider, wheel is to lowering or hoisting gear, locking device, push boat device, bearing spider, bearing rotary device, hydraulic system, measure and electric control system, the main composite oil cylinder axial symmetry in left and right is loaded in the support of gantry type frame left and right, it is characterized in that: the large piston rod front end of the main composite oil cylinder in described left and right is equipped with to move back and is unloaded pulling claw device, described moving back unloads pulling claw device by hydraulic motor, arm-tie, pulling block forms, described hydraulic motor is contained in below arm-tie, pulling block is contained in above arm-tie.
Described bearing rotary device is made up of motor, casing, cylinder, main shaft, runner, and it is arranged on main composite oil cylinder guider, described casing is equipped with cylinder, is provided with main shaft in casing, and runner is equipped with in main shaft one end, and the other end and motor section are divided and be connected.
The invention has the beneficial effects as follows:
1, function is complete.Dual-use, possesses the function press-fiting and move back and unload simultaneously.
2, applied widely.There is the applicability that press-fits widely and move back and unload various wheel set bearing and single head works alone or double end works simultaneously flexibility.
3, reduce manufacture and production cost, reduce workshop area occupied, reduce manpower, raise the efficiency.
Accompanying drawing explanation
Fig. 1 is structure schematic front view of the present invention.
Fig. 2 is that the present invention moves back and unloads pulling claw device schematic diagram.
Fig. 3 be the utility model move back unload pulling claw part top view.
Fig. 4 is bearing rotary device schematic diagram of the present invention.
In figure, 1, overall gantry type frame, 2, the main composite oil cylinder in left and right, 3, take turns right, 4, bearing, 5, move back and unload pulling claw device, 51, hydraulic motor, 52, arm-tie, 53, pulling block, 6, guider, 7, bearing spider, 8, measurement mechanism, 9, take turns lowering or hoisting gear, 10, push boat device, 11, locking device, 12, bearing rotary device, 121, casing, 122, motor, 123, cylinder, 124, main shaft, 125, runner.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.As shown in Figure 1 and Figure 4, the invention discloses a kind of bearing press mounting dismounting machine, comprise overall gantry frame 1, the main composite oil cylinder 2 in left and right and guider 6, wheel is to lowering or hoisting gear 9, locking device 11, push boat device 10, bearing spider 7, bearing rotary device 12, hydraulic system, measure and electric control system, the main composite oil cylinder axial symmetry in left and right is loaded in the support of gantry type frame left and right, the large piston rod front end of the main composite oil cylinder in described left and right is equipped with to move back and is unloaded pulling claw device 5, described moving back unloads pulling claw device by hydraulic motor 51, arm-tie 52, pulling block 53 forms, described hydraulic motor is contained in below arm-tie, pulling block is contained in above arm-tie.Move back when unloading bearing, rotated by fluid motor-driven pulling claw device, arm-tie 52 fastens bearing bonnet, and large piston rod unloads pulling claw device retreat with moving back, bearing of backing off.
Described bearing rotary device is made up of motor, casing, cylinder, main shaft, runner, and it is arranged on main composite oil cylinder guider, described casing is equipped with cylinder, is provided with main shaft in casing, and runner is equipped with in main shaft one end, and the other end and motor section are divided and be connected.It is arranged on main composite oil cylinder guider, moves together with ram piston.In pressing bearing process, drive driven by rotating wheel bearing to rotate by motor, ensure that bearing axis is concentric mutually with piston centreline, conveniently press-fit, ensure that Bearing inner structure is not damaged, improve bearing press mounting quality.
Described overall gantry frame forms gantry frame by base, left and right support and entablature, carry out integral solder, carry out whole removing stress annealing, Digit Control Machine Tool carries out overall processing, and adopt finite element analysis, guarantee that there is enough Rigidity and strengths, good damping property and lasting stability.
Described wheel comprises workbench, guide rail, elevating ram to lowering or hoisting gear, and have two elevating rams to be fixed on base, its oil cylinder end is connected with workbench bottom surface, and on workbench, Plane Installation has two wheel rails.
Left and right of the present invention main composite oil cylinder structure is identical, and adopt inside and outside two-layer composite oil cylinder structure, two-layer oil cylinder can independently work.The main composite oil cylinder in left and right can work independently or works simultaneously, is completed by electrichydraulic control.In bearing press mounting process, small piston rod end is provided with Finial device, and clamp after can carrying out centre bore location to wheel shaft, ensure that two oil cylinder centers are concentric to axle centerline with wheel, large pistons end has installed pressure head, for pressing bearing inner ring.Locate the centre bore of different axletree, only needs were changed top in 30 seconds.
In order to adapt to press-fiting of the wheel set bearing of different gauge and different axle length, the left and right of equipment is main to be press-fited combined oil cylinder and is designed to along piston axis direction adjustable.
Left and right master cylinder seat is provided with laser sensor, with base-mounted displacement with the use of.When upper mounting plate rises, laser sensor inspection vehicle axle bearing position place Up Highway UHW, it is high to measure Lun Dui center, and the displacement transducer to lifting upper mounting plate sends instruction, makes upper mounting plate be parked in assigned address.
The present invention adopts wheel to lowering or hoisting gear, locking device, push boat device, treat that the wheel of pressing bearing is to being entered on Integral lifting device platform by train track, and it is mutually concentric to ensure that its axle centerline and left and right press-fit oil cylinder center line, by being arranged on locking device on base by wheel lock, make wheel to the not play when pressing bearing.After bearings at both ends has press-fited, take turns and locking device is unclamped, be arranged on push boat device in upper mounting plate upper rail by wheel to release operating position, smooth access arrangement track opposite side.Because wheel is to being drop in overall support system, with the right complexity of wheel without any relation, both ensured that equipment carried out bearing press mounting easily, the measurement mechanism again by support system ensures to take turns concentricity axle centerline and two ends being press-fited to oil cylinder center line.
It is taken turns and is made up of locking head, slide block, voussoir, locking cylinder locking device.Its operation principle: locking cylinder, slide block are fixed on base, voussoir is connected with locking cylinder end, top to taking turns after to location clamping until two main compressing cylinders, voussoir is promoted by locking cylinder, slide block is moved, by locking head, wheel is pushed against end face outside, form pincerlike folder with the block of inner side, prevent from press-fiting in process and take turns left and right vibration, and pressure is well transmitted by slide give integral-rack.
Its push boat mechanism is made up of two cover push boat cylinder apparatus, often overlaps push boat cylinder apparatus and is made up of oil cylinder, push boat block, bearing pin etc.Its operation principle is: lower dull and stereotyped two wheel guide rails all have rectangular nibs, two cover push boat cylinder apparatus are installed in the rectangular nibs on left and right rail respectively by bearing pin, after bearing press mounting is complete, push boat oil cylinder pulls push boat block one end, the push boat block other end acts on the tread of wheel do circular motion, thus take turns whole pushing on the track of the equipment other end, the process of whole wheelset fitting bearing completes.
Institute's pressing bearing holds up by bearing bracket, and bearing rotates upper, ensures that bearing axis and the ` that lives fill in center line concentric mutually, conveniently press-fits.
Hydraulic system is mainly given the main composite oil cylinder in left and right, takes turns retaining mechanism oil cylinder, is taken turns and provide power to push boat organization cylinder etc.
The machine adopts a set of hydraulic system, and hydraulic system is made up of fuel tank, Oil pump electrical machinery, oil pump, integrated package, hydraulic valve, pressure sensor, Pressure gauge, filter, pipeline etc., and all hydraulic components and parts are all contained on fuel tank, are connected by oil pipe and each oil cylinder.