CN102862312A - Biomass extruding and molding combined unit - Google Patents

Biomass extruding and molding combined unit Download PDF

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CN102862312A
CN102862312A CN2011101983815A CN201110198381A CN102862312A CN 102862312 A CN102862312 A CN 102862312A CN 2011101983815 A CN2011101983815 A CN 2011101983815A CN 201110198381 A CN201110198381 A CN 201110198381A CN 102862312 A CN102862312 A CN 102862312A
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extrusion
biomass
rolling
slide block
die
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不公告发明人
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Abstract

The invention relates to a biomass extruding and molding combined unit which is formed by a power device, an operation control device, a cutting device, a rolling device, an extruding and molding device, a finished-product squeezing and cutting-off device and a weighing and packaging mechanism device and is mounted on the same rack. The biomass extruding and molding combined unit can continuously make biomasses including fine and soft rice and wheat straws, rough and hard bamboo, wood, cotton and bean stalks, palms, sugarcanes, rattans, potato rattans, corn cores, stalks and the like into molded products. Particularly, a gear pair is used for carrying out repeated S-shaped rolling on the materials after the materials pass through a gear top, a gear surface and a gear root to be cracked in a radial direction, so that elastic stress is degraded, and a gap is manufactured for contained sugar and lignin to be thermalized and smelted until a thin-sheet-wire net shape is formed and the softening is realized; and in a squeezing process, residual elastic stress can be degraded, a porous hollow molded block in a single-hole pipe shape or a coal ball shape can be extruded by sufficient and uniform yielding and deformation, and dense adhesion, or a spiral and straight convex rib is extruded or a circular and non-circular molded block of a groove is extruded. Particularly, the invention provides the biomass extruding and molding combined unit which is mounted on a combined harvesting machine and takes power to link or walk along with the combined harvesting machine.

Description

Biomass extrusion molding associating unit
The present invention relates to a kind ofly control, shear, roll rolling, extrusion modling, the disconnection of finished product burnishing-in, weighing-packaging machine structure installation composition by power, operation, and be installed in reproducible biomass material is processed into the fuel type piece and assembles on the same frame, cause cumulative, replace the biomass extrusion molding associating unit of non-renewable coal, oil, natural gas with part.
Background technology
The single lead screw ex truding briquetting machine that the biomass type piece of background technology (abbreviation briquetting) was squeezed by flat (directly), ring (side) squeezes mechanism (join in addition electric cabinet, be called for short cuber) is made.Cuber needs also that preposition Cutting grinder, belt conveyer are supporting could to form system's production capacity, thereby can not accomplish continuous associated working, and floor space is large, and power and mechanical matching are poor, and power waste is large.
Also there is other technical deficiency in background technology:
1, the squeegee roller that flatly squeeze, ring squeezes mechanism rotates a week with main drive shaft only can be to the gapped tangential compressional movement of the small size in a pair of or two pairs of holes, low dose of moment, and directly effectively merit is few, and no-load ratio is high, and function waste is very large.
2, power set are 30KW, or the above motor of 50KW, and its power is distant to the transmission of power of squeegee roller through gear.Its technical scheme is the rigidity transmission of power to the eye, and actual what pass eventually but is tangential extruding force to the living beings of flexibility, or the direction of extrusion and briquetting extrude direction not in the same way, and the extruding force vertical with the direction of extrusion very is so work efficiency is low.Its extruding can change permutation and combination thin, little, soft storeroom, but difficult thick, large, the shape of hard ware material, the function of fibre length of changing, and the increasing bounce of after extruding, running counter to desire sometimes, so ratio of briquetting is low, power loss is higher.
3, squeegee roller places biomass material (abbreviation material), dust, earth, and it can fill the rolling bearing gap, and rolling bearing is not to play the effect that reduces force of rolling friction at this, plays on the contrary the effect that strengthens frictional force.The both difficult realization zero-clearance dust seal protections of the rolling bearing of squeegee roller are difficult for again supplemental lubrication grease and heat radiation.
4, the extruding of the die sleeve of squeegee roller and flat die disks, ring mould is tangential extruding, but not axial compression, required power is large, efficient is low, and top clearance is inartificial, or the mechanism arrangement of automated randomized adjustment compensation extruding, therefore can not keep pushing the operating mode that is in best clearance, so the extruding work efficiency is low.
5, the cutting machine of the corollary equipment of cuber be unsettled rice wheat straw bar random contain first move toward one another after the mechanism that pulverizes of bump with it again, therefore can't accomplish the whole relative stiffness scale guillotine cuttings to material, though can be low to density, carefully, soft rice, the wheat straw bar is done the pulverizing of unsettled random length, but high to density, slightly, large bamboo (bar, branch, leaf), wood (skin, branch, leaf), corncob and bar, cotton, beans, palm, sugarcane, rattan and the climing straw of potato etc., both difficult scale guillotine cuttings, without rolling the rolling mechanism arrangement, therefore do not accomplish axial shearing yet yet, radially cracking is to the required thickness of extrusion modling, hardness, evenness, length.Still have larger elastic stress when material enters extrusion chamber, be difficult for realizing that universal staggered parcel twines.Automatic brisement after briquetting is extruded mainly is because due to the bounce-back of the thick stalk of not pulverizing in the briquetting.
Why the cuber of background technology selects powerful motor, because do not possess under the prerequisite of shearing, normal direction pressing mechanism, function at cuber, in gapped tangential extruding, or axially the extruding perpendicular direction with briquetting and cause in the extruding operating mode that component is large, resistance is large of extrusion axis, only have with the increase power of motor to play the effect of disintegrating mechanism.But things turn out contrary to one's wishes for the effect of these technical schemes, so there is technical deficiency.
For the deficiency of background technology, many producers propose improvement project, and are limited but the ammeter of peasant household is loaded as improving power of motor to strengthen guillotine cutting, to extrude output, so be difficult to carry out.
Summary of the invention
The present invention is that the mechanism from the briquetting extrusion molding finds manufacture method that biomass block optimizes.
The biomass fuel briquetting is under the prerequisite of not adding binder, material is dodged temperature, is heated up by the mechanical presses friction, and then jointly be incubated with cuber again, squeeze thermalization melt release sugar that it includes part, lignin causes and oozes out, and make expanded rear its elastic stress of further degraded of material appropriateness, make material fiber surrender plastic deformation, and press by himself rolling that the sugar that oozes out part, lignin fine and closely bind extrusion molding, the cooling typing forms.Therefore power, speed, temperature, the time of structure, precision and the extruding of cuber, and the shape of material, diameter, length, thickness, hardness, evenness, and stress state, determine the ratio of briquetting of briquetting and speed, the density of briquetting.There is the technical deficiency of technical scheme that cuber and supporting equipment adopts, method, mechanism, precision in background technology, so differ greatly from the requirement of extrusion modling.The needed material of briquetting should be: under the prerequisite that keeps certain axial length (long impact parcel speed, density), material is answered Radial crack degraded elastic stress flakiness mesh-like and softening.Make it when extruding, press abundant thermalization sudden strain of a muscle temperature through rolling, dodging temperature can make the mechanical property of biological material change, and melt release sugar part, lignin oozes out, make the expanded rear further degraded residual elasticity stress of material speed, even, staggered, parcel shape is surrendered plastic deformation and is become piece by the fine and close extrusioning shaping that binds of self sugar part, lignin.So, the rule that the present invention finds briquetting namely: 1, the shape of material and size and stress state are for determining the precondition of briquetting quality.2, the single lead screw ex truding briquetting machine of manufacturing briquetting should be structure, the function of the elastic stress that can remove material, has again to make fine and close structure, the function of finalizing the design of binding of the expanded rear surrender plastic deformation of its appropriateness when rolling press for extracting juice.So the shape of material, size, and the deformational stress state becomes the prerequisite of briquetting quality, cuber not only possess outside the expanded structure of extruding, appropriateness, the function, also must have mechanism, effect that radially cracking reduces elastic stress.Therefore become the key of cuber technology.Yet because Cutting grinder, belt conveyer, cuber divide and are provided by different vendor, thereby be difficult to realize that each manufacturer carries out the optimization of system by peasant household, user's requirement to manufacture method, technique, operation, the station mechanism device of briquetting jointly, so the fabrication scheme of briquetting, method, mechanism arrangement are still maintained the statusquo, so there is technical deficiency in background technology.
The present invention is because find the key of the technology of optimizing briquetting manufacture method, technique, so and then find the manufacturing extrusion modling to unite the method for unit, the optimisation technique scheme of mechanism arrangement.
The present invention at first breaks independently processing scheme, method, technique, the device layout that the dispersion of material loading, extrusion modling was pulverized, transported to the guillotine cutting of background technology, and collecting is a machine, and has created new processing scheme.Namely first with the axial cutting to length of material; Material after the shearing automatically drops down onto with spring and automatically adjusts in the recessed gap of rolling the meshed gears pair of rolling over mechanism arrangement of the overload protection arrangement that compensates the gear pair wheelbase, and carry out elder generation through tooth top, again the flank of tooth, after tooth root, again repeatedly through the S of tooth root, the flank of tooth, tooth top shape to material to rolling, spreading, squeezing that to be twisted into sheet and shreds netted and softening, most elastic stress of degrading; And then automatically drop down onto by many spiral head numbers, become helical angle, varying pitch, become flight-shaped, become main drive shaft screw rod and the band spiral fluted barrel of screw diameter and use simultaneously screw, the extrusion body device that alignment pin is installed on the extrusion modling pair that the extrusion die of barrel tail end forms carries out axially material, radially spiral squeezes thermalization and melts and release, sugar part of material, lignin is rolled to press to push by brute force and oozes out, the expanded rear universal staggered parcel of material appropriateness twines the surrender flow, and by self sugar part, lignin is fine and close to bind axial extrusion molding (it is desirable operating mode), will be with helical axis to the technical scheme of the extrusion modling A scheme referred to as extrusion modling.
The present invention also has through shearing, roll the material of rolling, or the material (such as the mushroom slag charge) that need not to shear, roll rolling enters the extrusion modling of punching type of the mechanism arrangement of machine die combination, with its D scheme referred to as extrusion modling.
The present invention also has through shearing, roll the material of rolling, or the material that need not shear, roll rolling enters the scheme of extrusion modling of fluid pressure type of the mechanism arrangement of hydraulic pressure and die assembly, with its E scheme referred to as extrusion modling.Thereby realized the technical scheme of the axial extrusion modling of rigidity by D scheme, E scheme.
The present invention is owing to system in extrusion die is put hollow molded cavity pillar module and poroid die sleeve piece, and extrude out the hollow type biomass type piece of the sapropelitic sphere single hole tubulose or porous, or system is put with the poroid die sleeve piece of spiral or straight convex tendon, groove and is extruded out with spiral or straight in extrusion die, or with circle or the non-circular biomass type piece of convex tendon, groove.The type piece of extruding reaches as required long the disconnection by the finished product burnishing-in release mechanism device that is installed on the extrusion die with its head burnishing-in again.The packaging bag, case warehouse-in or the entrucking that fall on the weighing-packaging machine structure device are dispatched from the factory again.Therefore realize by a motor or the diesel-driven method that is installed in the multimachine structure device interlock of same frame, the new technical scheme of the biomass extrusion molding associating unit of continuous operation.
Detailed description of the present invention is as follows.
1, axial cutting to length of the present invention is method, the scheme that head is used in the processing of biomass block.Background technology is exactly because lack scheme, method, technique, operation, the mechanism arrangement of axial cutting to length, long because of material, excessively thick, blocked up, really up to the mark, twine bonding so when extruding, be difficult for surrendering the fine and close staggered parcel of flow, even or in the extruding die cavity, bind, but because material is thick, hard, thick, elastic stress is fully degraded not, does not reach the condition of surrender flow, and deformation still is elastic deformation.Therefore residual elasticity stress is greater than cohesive force, roll sugar part, the lignin of squeezing out not enough in addition, and in factors such as extruding die cavity type length decided at the higher level but not officially announced, deficiency of time, so briquetting is after extruding before the uncolled typing, the bounce-back of residual elasticity Stress Release is expanded, make the not as required long disconnection of briquetting of having extruded, and automatic loose slagging shape.Be reverse into the purpose that scoriform just fails to reach the fine and close combinate form of briquetting, cumulative by the type piece.Because only have the fine and close combinate form of setting, scale to become piece could increase the density of living beings, only be improved the density ability cumulative of living beings, only have the combinate form cumulative could increase briquetting burning time and increase calorific value.The briquetting inversion is scoriform, therefore loses, or greatly reduces the effect of briquetting.
Because its shearing take L (the material bar is long)>D (material external diameter) as scale of the present invention.Material is L>D after shearing, so the land of material can be sleeping shape, and coaxial with gear, thereby can radially roll and roll over cracking and avoid axial compression (axial compression can make shortization of fiber, and is unfavorable for that staggered parcel is Wrapping formed).It is the removable V shape shear-blade that is installed on the rotatable rotational shear blade wheel that is screwed by array, or the helical form shear-blade, or staggered shear-blade is secondary with the shearing that the corresponding fixed shear blade at the charging aperture place that is installed in barrel with screw forms.
2, the major axis gear pair of lengthening axial length of the present invention rolls the method for the radially cracking that is used for biomass block headed by rolling method and the mechanism arrangement thereof and the scheme of mechanism arrangement.The cutting machine of background technology does not have all materials is carried out cutting to length, the mechanism of radially cracking, function, the mechanism scheme of outstanding useless gear pair extruding, squeegee roller is again tangential extruding in addition, does not possess the mechanism and the function that all stalk normal direction rigidity are cracked hard biomass material and epidermis thereof.Yet, only have the body of rod and epidermis to living beings generally radially to roll its elastic stress of the discrete degraded of rolling cracking, and cause thinning, softening could be for the straw extrusion moulding time multi-direction, multi-faceted thermalization melt and release its sugar part, lignin, and fine and close bonding of universal staggered parcel winding of fiber created conditions, by first cracking, and then press appropriateness and could realize further degrading elastic stress after expanded through squeezing to push away to roll, the fine and close combinate form of binding could be realized, the combinate form cumulative of standardized uniformly quick compound stalk forming could be realized.Background technology is exactly because lack the scheme of radially cracking, method, technique, operation, mechanism arrangement, therefore thick, harder cotton, it is discrete that the biomass straws such as corncob do not reach cracking, softening, the surrender plastic deformation of thinning, especially hard epidermis is not cleaved, its elastic force still retains in it, the sugar part that includes, the lignin major part still is in by hard epidermis and is wrapped in wherein state, be difficult to melt in the thermalization of when extruding and disengage, the fine and close bonding of the expanded rear surrender flow moulding of more difficult even appropriateness, after causing the fine and close briquetting that binds to be extruded, thick, the release bounce-back of the elastic stress of hard stalk is expanded so that the briquetting fracture of extrusion modling is loose, scorification.Make it to get back to discrete scoriform from the inversion of type piece, institute so that briquetting operation partly become void and are, so there is the technical deficiency that wastes energy in background technology.
Transmission normally done by gear or gear uses.And the present invention is used for the mechanism of the more closely spaced equal clearance engaged transmission of involute gear, functional characteristics to carry out rigidity, roll rolling uniformly compare the relative low biomass material of hardness with it, material through shearing falls into the recessed gap of the V-arrangement of major axis meshing gear formation, first through tooth top, again through the flank of tooth, by tooth root, more repeatedly from tooth root, again to the flank of tooth and then to the S shape of tooth top to the normal direction of biological straw to rolling, spreading, squeezing and rub with the hands.It realizes that multipoint normal direction rolls rolling.Make the cylinder of the biomass materials such as bamboo and wood, cotton stalk, palm, sugarcane, corncob and bar of hard become sheet and shreds netted and softening, make its elastic stress be able to most degraded.This is extrusion modling scheme, technique, operation, needed material shapes, material is rolled from multi-direction, multi-faceted crack fast at when extruding sugar part, lignin to be pressed abundant thermalization and melts to release and ooze out and biological material mechanical property is changed, and the expanded realization of material appropriateness is further released and is fallen elastic stress, and flow is surrendered in the winding that makes the uniformly universal staggered parcel of its material, and bind extrusion molding with self sugar part, lignin are fine and close, therefore greatly reduce bounce-back and disconnect discrete scorification rate.So both optimized the precondition of extrusion modling, can reduce again the extruding power of extrusion modling, and improve briquetting speed and yield rate.Therefore avoided the cuber of background technology to be difficult for material is carried out radially cracking, due to the material of briquetting have shape and size, and stress state, and the technical deficiency of the loose scorification of briquetting after the extruding.And realize to the rigidity of biomass material, relative method S shape, continuous creates conditions to rolling to roll over as improving the briquetting yield rate.Particularly point out, essence of rolling the technical scheme of rolling mechanism arrangement of the present invention is rolled the condition of oozing out of pressing with the sugar part of rolling the expansion of rolling method, optimization material, lignin, strengthen the be degraded condition of elastic stress of living beings, for biomass material dodges temperature, appropriateness is expanded to create conditions with method continuation degraded elastic stress, the densification of twining the surrender flow for strengthening universal staggered parcel is created conditions, and reaches scheme, the method for technology composite compact bonding with self sugar part lignin matter again again.So become core technology scheme, the method for optimization.
The present invention adopts in passive tooth wheel shaft system in rolling the rolling mechanism arrangement and puts the overload protection arrangement that spring is adjusted compensation gear shaft distance automatically; both can realize equal clearance, just bullet relatively roll rolling, can when the hard thing such as steel part, stone is strayed into, carry out overload protection to gear again.Therefore, gear pair of the present invention rolls and rolles over the mechanism arrangement scheme and roll the scheme that rolling also becomes the mechanism arrangement of the optimization that complex technology is simplified after biomass material is sheared.
3, the present invention is the many spiral head numbers of head in biological briquetting processing, become helical angle, varying pitch, become flight-shaped (by " and shape crossfades into L shaped); it is secondary that the main drive shaft screw rod that becomes the screw rod diameter and band spiral fluted barrel and extrusion die form extrusion modling; the effect of another screw rod of the double-screw structure that it can play with the helicla flute in the spiral fluted barrel forms the double helix Agitated vessel of screw rod and helicla flute barrel; extruding advances; increase the chance of the staggered homogenizing of turn material; make therein fully turn thermalization and make and biologically expect that mechanical property changes of biomass material, melt and release sugar part, lignin causes to roll to press and oozes out, make the fine and close extrusioning shaping that binds of the staggered parcel of material, thereby the staggered parcel of the material of avoiding background technology, thermalization is melted and is released, the deficiency of homogenize, and the fine and close technical deficiency of binding moulding of surrender flow.It is flight-shaped by " it is to strengthen the technical scheme that parcel advances material that shape crossfades into L shaped.
4, the present invention's first its tail end that is used in the extrusion body device fixedly mounts the helical axis of extrusion die to the method for extruding, mechanism arrangement with screw and steady pin simultaneously.Especially the present invention makes the biomass type piece of the sapropelitic ball shape of the cannulated type biomass type piece putting single, several hollow molded cavity pillar module and poroid die sleeve piece and can extrude out single hole or porous in extrusion die; Or the method that system is put the circle with spiral, straight convex tendon, groove, non-circular poroid die sleeve piece in extrusion die is made the circular or non-circular biomass type piece with spiral, straight convex tendon, groove.Because material is the precession around screw rod and hollow molded cavity pillar module and poroid die sleeve piece, material can carry out abundant homogenize, especially through the hole of hollow molded cavity pillar module, post radially, axially composite pressure and poroid module spiral, straight convex tendon, groove suppress the surrender flow, bind extrusion molding with self sugar part, lignin densification again, so both even density, also increase burning area, be difficult for again producing the fracture granulated slag.The convex tendon with spiral of its poroid die sleeve piece, groove make material only be subjected to axial thrust by the extruding die cavity of background technology, become the screw propulsion that radial pressure is also arranged, and strengthen compact density.Thereby realize the prioritization scheme of extrusion modling of the present invention.
5, the method that disconnects of finished product burnishing-in of the present invention, mechanism arrangement can be to briquetting head burnishing-in and long disconnections the and increase the flatness of the head of briquetting as required, in order to avoid fracture hair stubble and damaged discrete scorification.
6, particularly point out method, mechanism arrangement that the present invention adopts a motor or diesel engine to be used as power.It respectively with a plurality of flywheels increase respectively shearing, roll rolling, the torque of extrusion body device, the method that increases rotary inertia reaches the purpose of increasing power, thereby avoids background technology mainly by the method for the power that the increases motor technical deficiency with the increase squeeze function.And be homoaxial in-plant direct-drive, pass to the main drive shaft screw rod by flywheel, and pass to respectively again the cutting mechanism device, roll flywheel and the mechanism arrangement thereof of rolling over mechanism arrangement and move by belt by the belt pulley on it, can after increasing respectively separately mechanism arrangement moment of torsion, rotary inertia, work like this, so effect is high.Simultaneously can provide power for the weighing-packaging machine structure device of tail end.Therefore save several motors, both reduced the unit cost, and save several indirect links and make mechanism compact, floor space is little, reduces manually, reduces the production cost of briquetting.Realize thus biomass extrusion molding associating unit.
D scheme of the present invention, E scheme are the same with the A scheme, also are the schemes that adopts an actuating unit device.B scheme, C scheme are to outreach the scheme that the combining mechanomotive force does not add power set in addition.
A scheme of the present invention avoid background technology radially extrusion molding axially extruding direction different (vertical) from briquetting from die cavity causes the technical deficiency that component is large, resistance is large owing to extrusion axis, be extrusion axis to briquetting from the die cavity extrusion direction in the same way than the scheme of labour-saving helical axis to the zero-clearance extrusion molding.D scheme, E scheme are the fast technical schemes of normal direction extrusion speed.
7, the bearing of main drive shaft screw rod of the present invention places outside the barrel, and the main drive shaft screw rod places on the two bearings on the frame, therefore avoids making the rolling bearing of the squeegee roller of background technology to sink into dust, earth and is difficult for the technical deficiency of heat radiation.Both conveniently kept a public place clean, oil injecting lubricating, reduce again hot-tempered sound, also easily heat radiation, thereby increase the service life.
8, the present invention establishes the wide cut additional wheel that can roll over dress at road wheel, is beneficial to it in the walking of paddy field slob, for realizing creating conditions with the combination of combined harvester.
9, the present invention establishes horizontal adjusting mechanism, and the rubber of damping or the device of spring at support four jiaos, to reduce noise.
10, the present invention is at the extrusion body device and roll the charging aperture place of rolling between mechanism arrangement and establish drawing and pulling type, or the quantitative feeding adjusting device in revolving adjusting charging aperture space, reaching the charging of even amount.
11, the present invention it shearing, roll foam sponge or rubber-plastics material that the housing system of rolling over mechanism arrangement is put cellular absorption of noise, to reduce noise.
12, extrusion body device of the present invention also has the scheme of the machine die combination mechanism arrangement that is combined with mould by main driving crank, linkage, i.e. D scheme.It is by main driving crank, crank connecting link, the slide block that links to each other with crank connecting link and can be slidingly matched at slideway, system is put the universal ball end device on the slide block, slide block system is put the universal ball end device, be fixedly mounted on the support plate on the frame, the slideway that system is put on the support plate, reach and use simultaneously screw, steady pin is fixedly mounted on the slide block and uses screw in the time of corresponding with it with the dynamic model of slide block movement, it is the mould that consists of of extrusion die and the extrusion modling that forms is secondary that alignment pin is fixedly mounted on cover half on the support plate on the frame, and collects the extrusion body device that the housing of material forms; The motor of actuating unit device or the belt pulley on the diesel engine be by the belt drives flywheel, and flywheel is by the Clutch Control that includes and the main driving crank in the bearing of drive installation on frame, or intermittent movement, or continuous motion.Outer end system at main driving crank is put belt pulley, and with belt and shearing, roll the flywheel of rolling over mechanism arrangement and connect to obtain power.The dynamic model that main driving crank drives crank connecting link, slide block and the system on it of fixedly mounting is equipped with N the drift identical with required biomass type piece profile moves back and forth between slideway and housing, and the biomass material rigidity zero-clearance normal direction that the drift on the dynamic model will enter housing is pushed and is compressed to the cover half corresponding with punch shape is the hollow type piece that hollow molded cavity pillar module in the extrusion die and poroid die sleeve piece are extruded single hole or porous; Or with the drift on the dynamic model material is advanced that to be compressed to cover half be in the poroid die sleeve piece in the extrusion die and extrude with spiral convex rib or groove or straight convex tendon, circle or the non-circular type piece of groove, thereby realize the D scheme of the extrusion modling of rigidity zero-clearance punching type.
13, extrusion body device of the present invention also has hydraulic pressure and the scheme of die assembly mechanism arrangement, i.e. the E scheme that is combined with mould by hydraulic system.It is by hydraulic oil pump, hydraulic control valve, hydraulic oil container and oil and oil pipe, the hydraulic system that hydraulic jack consists of, and the slide block that is installed on the hydraulic jack propulsion arm and can slides at slideway, system is put the universal ball end device on the slide block, be fixedly mounted on the slideway on the support plate on the frame, use simultaneously screw, steady pin is fixedly mounted on the slide block and uses screw in the time of corresponding with it with the dynamic model of slide block movement, it is that the extrusion modling that forms of mould that extrusion die consists of is secondary that steady pin is fixedly mounted on cover half on the support plate on the frame, and housing forms the extrusion body device; Hydraulic system produces power by the motor of actuating unit device or an end spindle nose of diesel engine by the shaft coupling drive hydraulic system principle.The other end spindle nose system of motor or diesel engine is put universal pattern chain shaft coupling, with belt, belt pulley and shearing, roll the flywheel of rolling over mechanism arrangement and link and obtain power, shears, rolls and roll over motion.Hydraulic system is put the universal ball end device by system on the slide block on the push rod of hydraulic control valve control, driving hydraulic jack, the slide block, and the fixed installation its on the dynamic model that is shaped with N the drift identical with required biomass type piece profile between slideway and housing, or intermittently, or move back and forth continuously.The biomass material rigidity zero-clearance normal direction that drift on the dynamic model will enter housing is pushed and is compressed to the cover half corresponding with punch shape is the hollow type piece of extruding single hole or porous in hollow molded cavity pillar module in the extrusion die and the poroid die sleeve piece, or with the drift on the dynamic model material is advanced that to be compressed to cover half be in the poroid die sleeve piece in the extrusion die and extrude with spiral convex rib or groove or straight convex tendon or circle or the non-circular type piece of groove, thereby realize the E scheme of the extrusion modling of rigidity zero-clearance fluid pressure type.
14, the present invention is installed in operating control device (case) on the fuselage, accounts for less area, handled easily, and sharp safety.
15, the present invention also first with combined harvester is existing can be with rice, Wheat Straw is pulverized the mechanism of dishing out, function, and the belt pulley of the diesel powered of combined harvester output is only son and heir's belt transferring structure, its belt spoke has can be and the invention provides the space that power connects, structure, and the combined harvester stalk is thrown the exit space and the supporting basic condition that can support installation extrusion body device of the present invention, by supporting device extrusion body is installed on the combined harvester frame, becomes the present invention of the biomass extrusion molding associating unit assembly that adds on it thereby realization can connect with combined harvester.Extrusion body device of the present invention is thrown exit (the operating seat upper/lower positions of driver's cabin) with the straw that rack support mechanism is fixedly mounted on combined harvester, and the belt pulley on the power output shaft of the flywheel on the axle of the main drive shaft screw rod of extrusion body device and the diesel engine of combined harvester connected to obtain power with belt, and use iron plate, or mould plate, or cloth bag (for antistatic) is dished out the rice wheat straw of combined harvester mouth and soft connection of extrusion body device charging aperture, or resilient connection, become and be installed on the combined harvester, get the biomass extrusion molding associating unit with the combined harvester briquetting of combining mechanomotive force outward.Thereby realize B scheme of the present invention.
The made coupling ring that drags of the coupling bar that the present invention drags coupling ring and can roll over dress in frame one end system and combined harvester connects, and since the present invention at road wheel the wide cut additional wheel is installed can be in the paddy field, the mud field walks, but and be used in the made universal spline coupling of putting tuning, adjustable pitch in main drive shaft screw rod outer end and connect with the power output shaft of combined harvester and obtain extruding power, and the straw of combined harvester dished out mouthful connect with cloth bag is soft with shearing charging aperture of the present invention, or resilient connection.Become the outer biomass straw extrusion modling associating unit of getting random (combined harvester) walking briquetting of combining mechanomotive force.Thereby realize C scheme of the present invention.
Beneficial effect
The present invention is owing to only driving shearing, rolling rolling, extrusion modling, finished product burnishing-in release mechanism device with power set, and with operation control, weighing-packaging machine structure device be installed in the continuous operation of same fuselage new method, new technology, new mechanism device new departure and invent both can be to soft, can carry out to the living beings of the different densities of hard again the biomass extrusion molding associating unit of briquetting.Or online group of the extrusion modling of living beings of getting the random briquetting of combining mechanomotive force outward.Or obtain the biomass extrusion molding associating unit of walking power random walk briquetting from combined harvester.The spherical briquetting of the biomass fuel of the sapropelitic ball that it both can fabricator be used, thereby become low, the power-saving biomass fuel type piece process equipment of cost that peasant household uses with the opening; With its joint household produce can be intensive for power plant, chemical industry, light textile, machinery enterprise provide fuel, become the process equipment of industrial fuel.
The present invention is owing to taking first cutting to length, the optimisation technique scheme of rerolling and rolling over, method, mechanism, biomass material is being sheared, roll and roll over short-and-mediumization of mechanism arrangement, thinning, softening, homogenize, and it is thick to degrade first, the bamboo that density is high, wood, cotton stalk, sugarcane, most of elastic stress of the living beings such as palm, then further degraded residual elasticity stress when entering the extrusion body device, improve its sugar part of briquetting, lignin is rolled presses work efficiency and the quality of oozing out, after making the mechanical property of its biological material of the expanded change of appropriateness when extruding, easily the universal parcel of surrender twines the fine and close bonding of flow moulding, and reduce greatly the discrete scorification rate of bounce-back disconnection, and the shape of maintenance piece, density, length.So just only should be to thin, soft rice and wheat straw briquetting by the cuber of background technology, expand as can to soft mushroom slag charge, softer stalk briquette, especially uniting unit to the Almightiness type biomass extrusion molding of the wood thick, that density is high, bamboo, cornstalk and core, cotton stalk, sugarcane, palm briquetting.
The E scheme of D scheme, hydraulic system and the die assembly of the mould of extrusion body device scheme of the present invention and the machine die combination of bent axle and connecting rod, and extrusion die be fixedly mounted on the barrel tail end and removable group screw rod with the template of the A scheme of die assembly all employings are installed and use simultaneously screw, the hard-wired method of alignment pin, so can accomplish to install the precise positioning after the adjustment, the scheme of the die assembly of installing of precisely resetting equally during detachable maintaining, and improve manufacturing, installation accuracy, speed.Thereby avoided background technology machine mould superposition one, be difficult for again precise positioning, reset more difficult detachable maintaining, adjustment lead one moving three not―rationality association and the not high technical deficiency of precision.So reduce technical difficulty and cost.
The present invention is owing to adopt shearing, rolling and roll over and the extrusion modling Unit Scheme on the frame that coexists, and there is the scheme of the extrusion body device of many kinds of A, B, C, D, E that selection can be provided, can adopt the special mechanism arrangement of distributing technical scheme rationally for different material, improve work efficiency.
Especially the present invention's realization becomes the assembly of the biomass extrusion molding associating unit of combined harvester, thereby the technical deficiency of having avoided combined harvester that stalk is shed to the field, on the contrary its technical deficiency is become the technological progress of directly stalk being made briquetting, and save the cost collect, transport, and evaded and collect into buttress and easily get angry the risk of calamity, therefore provide from the source and solved in the air-polluting technical scheme of field burning straw, method.Thereby promote the technological progress of the random deep processing of combined harvester.
Description of drawings
Fig. 1 is biomass extrusion molding combination machine picture group.
Among Fig. 1,1 be V shape shear-blade, 2 for the helical form shear-blade, 3 for staggered shear-blade, 4 for rotational shear blade wheel, 5 for belt, 6 for flywheel, 7 for bearing, 42 for the fixed shear blade corresponding with 1,2,3,39 for housing, 41 for charging aperture, 40 for cellular sponge, the rubber-plastics material of getting, by its first-class cutting mechanism device that forms.By motor (or diesel engine) 28, belt pulley 29, belt 30 by flying axle 14, main drive shaft screw rod 20, belt pulley 13, belt 5, flywheel 6, the motion of power drive cutting mechanism device being provided.Material 38 through shearing falls into and rolls the gear pair of rolling over mechanism.
37 is that master gear, 36 is that driven gear, 35 overload protection arrangements, 8 for the compensation of the capable of automatic regulating gap on follower gear pair wheelbase are that belt, 9 is flywheel, waits composition to roll the rolling mechanism arrangement.By motor 28, by 29, belt 30, flywheel 14, belt pulley 12, belt 8, flywheel 9 provide power, drive to roll to roll over material that mechanism will enter in it and roll rolling.Rolling material after the rolling enters charging aperture 10, enters the extrusion body device through the adjusting feed arrangement 11 of pull or rotation.
18 is with the spiral fluted barrel, 14 is flywheel, 21 is the barrel support, 19 serve as reasons, and " shape is changed L shaped flight-shaped flight into; 20 is many spiral head numbers; become helical angle; become the spiral distance; become flight-shaped; become the main drive shaft screw rod of screw diameter, 21 is supporting device, extrusion body can be installed on the frame by it, or be installed on the combined harvester frame, 22 is extrusion die, 24 for extrusion die built-in with spiral, or straight groove, or the circle of convex tendon, or non-circular poroid die sleeve piece, 26 for being embedded in the hollow molded cavity post in the die sleeve piece, 47 is screw, 48 is alignment pin, by forming the extrusion body device on it.And provide power by 28, by 29,30,14,20, drive the material extrusion modling of extrusion body device to entering.23 is finished product burnishing-in release mechanism device, and the briquetting of extruding is disconnected by it.
27 is the weighing-packaging machine structure, and it is with weigh packing warehouse-in or dispatch from the factory of the briquetting that disconnects.
32 is frame.Each mechanism arrangement is installed on it.
25 is the vibration absorber of horizontal adjustment and rubber or spring.
15 for being installed in the wide cut additional wheel on the road wheel.
44 is operating control device.By it power is connected, controls, operates with each mechanism arrangement.Finish thus biomass extrusion molding associating unit.
17 is the belt pulley on the diesel engine of combined harvester.Can obtain power from it, by belt 16 with transmission of power to flywheel, transmit each mechanism arrangement work of the present invention by it.Like this for realizing random walk briquetting, set up mechanism, dynamic condition.Thereby realize B scheme of the present invention.
43 is to be made coupling ring on the combined harvester at coupling ring made on the frame, 45 for dismountable coupling bar, 46.With coupling bar 45 frame coupling ring 43 and combined harvester coupling ring 46 are linked up, the power of setting up with the combination machine walking connects.Thereby realize C scheme of the present invention.
31 is the main made universal spline coupling device in outer end that drives.Connect with the output shaft of diesel engine on the combined harvester with it and to get its power, pass to the present invention's mechanism arrangement work by it.
33 is that rack support mechanism, 34 is the combined harvester frame.With 33 frame 32 is installed on the combined harvester frame 34, but becomes the associating unit assembly of random walk.
Fig. 2 is the D conceptual scheme of the extrusion body device of biomass extrusion molding associating unit.
Among Fig. 2,47 for screw, 48 for alignment pin, 49 for cover half be extrusion die, 50 and 64 for ejecting plate, 51 for slideway, 52 for drift, 53 for slide block, 54 for the universal ball end device of Self-aligning, 55 be supporting crankshaft, flywheel etc. supports, 56 for the adjusting device of tightening belt, 57 be that motor or diesel engine and belt pulley power set, 58 are for belt includes the flywheel of clutch, by the extrusion modling D scheme that forms punching type on it.
Fig. 3 is the E conceptual scheme of the extrusion body device of biomass extrusion molding machine group.
Among Fig. 3,47 for screw, 48 for alignment pin, 49 for cover half be the power set beaten for motor or diesel engine for shaft coupling, 64 for the universal ball end device of Self-aligning, 63 for slide block, 54 for drift, 53 for slideway, 52 for ejecting plate, 51 of extrusion die, 50 and 62,65 for oil pump, 66 for fuel tank, 67 is that hydraulic control valve, 68 is that oil pipe, 69 is hydraulic jack, by the extrusion modling E scheme that forms fluid pressure type on it.
Embodiment
1, by Machine Design, make rules and standard, mould design and manufacture standard, and technical scheme of the present invention makes frame, and after carrying out timeliness, reprocessing datum level, and guarantee nonparallelism, the non-perpendicularity of installation base surface, the requirement of surface roughness.
Gear pair is made in the required precision of 2, pressing the gear engagement, and spring is adjusted the overload protection arrangement of compensate for clearance automatically.
3, extrusion die is installed in it by the precision of mfg. moulding die extrudes on the barrel, and on the support plate of D scheme, E scheme.
4, with the burnishing-in disconnecting apparatus on the extrusion body device, by required gap, nonparallelism, non-perpendicularity requirement, be installed on the extrusion die.
5, make cutting mechanism device cutting mechanism device, roll and roll over mechanism arrangement, extrusion body device by the required hardness such as shearing, gear drive, bearing-transmission, precision, gap, and with it with screw and spring washer is fastening is installed on the frame, outer system is put housing and noise reducing apparatus.
6, motor or diesel engine are installed in frame by desired location, and with montage, roll the multiple shafting of rolling, extrusion body device, whole by debuging by the mechanical erection rules, locate with spring washer and screw fastening and with alignment pin.
The manufacturing of B scheme, C scheme, D scheme, E scheme, by the dress, the debugging, the location undertaken by above-mentioned requirements.
7, operation control box, weighing-packaging machine structure device are installed on the frame.
8, by installing complete unit, first through unloaded, hand rotation test run, normal after again low speed test run, normal after again underloading test run, normal after more fully loaded test run, after check is regarded as normally, again break-in drops into test run in kind again, through after the assay was approved, full power, full load operation, through after the assay was approved, combination with decorative surfaces, oiling, encapsulation are put in storage, are dispatched from the factory.Realize thus the invention of biomass extrusion molding associating unit.

Claims (4)

  1. One kind by power, operation control, shear, roll that rolling, extrusion modling, finished product burnishing-in disconnect, weighing-packaging machine structure installation composition and the biomass extrusion molding that is installed in same frame unite unit, it is characterized in that it first biomass material is entered by V shape or helical form or staggered be installed on the rotational shear blade wheel and can with the shear-blade of its turn be installed in the barrel charging aperture place shear-blade that is relatively fixed with it, form and shear secondary cutting mechanism device, carry out cutting to length; The material of cutting off falls into the gear pair of rolling over mechanism arrangement that rolls with the overload protection arrangement of spring capable of automatic regulating gap compensation gear pair wheelbase, it is through tooth top, the flank of tooth, tooth root, again repeatedly S shape to material to roll, the thermalization of the degraded of elastic stress that spreading, the method for squeeze rubbing with the hands are material and the sugar that includes thereof part, lignin melts to release and oozes out, and the staggered evenly parcel of fiber binds the manufacturing crack, carry out cracking and extremely both kept the sheet and shreds of certain fiber axial length netted, and soften; Then enter charging aperture, adjusting feed arrangement through pull or rotation falls into the extrusion body device of bearing outside barrel again, through many spiral head numbers, become helical angle, become the spiral distance, by " it is flight-shaped that shape crossfades into L shaped change; become the main drive shaft screw rod of screw diameter with the spiral fluted barrel; and use simultaneously screw; alignment pin is fixedly mounted on the extrusion forming device of the extrusion modling pair that the extrusion die of barrel tail end forms; carry out existing radial pressure; and before material sealing occlusion resistance is arranged, there is again the compound motion of axial screw jacking force the back, the screw extrusion friction makes material dodge temperature, and heat up, and then with the secondary common insulation of extrusion modling, and make the material residual elasticity stress of further degrading, its sugar part, lignin presses full and uniform thermalization and melts to release and ooze out and to cause biological material appropriateness expanded through rolling, the universal interlaced parcel of fiber causes fine and close bonding of surrender plastic deformation and axially is extruded into piece, the cooling typing; System is put single in the extrusion die, or a plurality of hollow molded cavity pillar modules and poroid die sleeve piece and extrude out the tubular hollow type piece of single hole, or the hollow type piece of porous, or system is put circle or the non-circular type piece that extrudes out with the poroid die sleeve piece of spiral or straight convex tendon or groove with spiral or straight groove or convex tendon in extrusion die; The type piece of extruding with type build section burnishing-in and as required long disconnection, to reduce scorification, falls into packaging bag, case packing warehouse-in or entrucking output on the weighing-packaging machine structure device again by the finished product burnishing-in release mechanism device that is installed on the extrusion die again; Particularly it is to be controlled, sheared, roll that rolling, extrusion modling, finished product burnishing-in disconnect, the method for weighing-packaging machine structure device interlock is made the biomass type piece continuously by the operation of power set drive installation on same frame of a motor or diesel engine; Its shearing, the system on the housing of mill structure device of rolling are put the foam sponge of cellular absorption of noise or rubber-plastics material with noise reducing; It is at four jiaos of vibration absorbers that horizontal adjustment and rubber or spring are installed of frame; Can fill the wide cut additional wheel on its road wheel in order in the paddy field, walking, and realize biomass extrusion molding associating unit.
  2. 2. biomass extrusion molding according to claim 1 is united unit, the extrusion body device that is further characterized in that it is thrown on the frame in exit with the straw that rack support mechanism is installed in combined harvester, and connect with the charging aperture of extrusion modling pair cloth bag or the soft of elastomeric material with soft material, and the method that connects with the belt pulley on the power diesel engine output shaft of belt and combined harvester with the flywheel on the main drive shaft screw rod is to obtain power, be installed on the combined harvester and become, get outward the combining mechanomotive force and with the biomass extrusion molding associating unit of combined harvester briquetting; It can also drag coupling ring in frame one end system, the drag coupling ring made with the coupling bar that can roll over dress and combined harvester connects the outer walking power of obtaining, be used in that main drive shaft screw rod outer end is made puts universal spline coupling and connect to obtain power with the power output shaft of combined harvester, the straw of combined harvester dished out mouthful connect with the soft material cloth bag is soft with montage mechanism arrangement feeding mouth, the thick and stiff stalk that enters in it is carried out cutting to length, roll stone roller, extrusion modling outer is got the combining mechanomotive force and with the biomass extrusion molding associating unit of the briquetting of combined harvester walking and become.
  3. 3. biomass extrusion molding according to claim 1 is united unit, the extrusion body device that is further characterized in that it is by main driving crank, crank connecting link, the connecting rod that links to each other and be slidingly matched with crank connecting link, the slide block that links to each other with crank connecting link, system is put the universal ball end device on the slide block, be fixedly mounted on the support plate on the frame, system is put slideway on the support plate, and be fixedly mounted on the slide block and use with the dynamic model of slide block movement and corresponding with it the time screw, it is that the extrusion modling that forms of mould that extrusion die consists of is secondary that alignment pin is fixedly mounted on cover half on the support plate on the frame, and collects the extrusion body device that the housing of material forms; There are motor or the belt pulley on the diesel engine of the actuating unit device of strong tight belt tensioning device to pass through the belt drives flywheel, flywheel is by the Clutch Control that includes and main driving crank or the intermittent movement in the bearing in the bearing block of drive installation on frame, or continuous motion, main driving crank drives crank connecting link and slide block thereon, and use simultaneously screw, alignment pin fixedly mounts the dynamic model of N the drift identical with required biomass type piece profile that the system on it puts, move back and forth between slideway and housing, the biomass material that the drift on the dynamic model will enter barrel is pushed and is compressed to the cover half corresponding with punch shape is in hollow molded cavity pillar module in the extrusion die and the poroid die sleeve piece and extrude single hole, or the hollow type piece of porous; Or material is advanced in the poroid die sleeve piece in the extrusion die be compressed on the cover half and extrude with spiral convex rib groove or straight convex tendon, circle or the non-circular type piece of groove with the drift on the dynamic model.
  4. 4. biomass extrusion molding according to claim 1 is united unit, the extrusion body device that is further characterized in that it is motor or the diesel engine by the actuating unit device, shaft coupling, hydraulic oil pump, hydraulic control valve, hydraulic oil container and oil, oil pipe, the hydraulic system that hydraulic jack consists of, and by the slide block that is fixedly mounted on the jack push rod and can slides at slideway, system is put the universal ball end device on the slide block, be fixedly mounted on the support plate on the frame, system is put slideway on the support plate, and be fixedly mounted on the slide block and use screw in the time of corresponding with it with the dynamic model of slide block movement, it is that the extrusion modling that forms of mould that extrusion die consists of is secondary that alignment pin is fixedly mounted on cover half on the support plate on the frame, and collects the extrusion modling machine that the housing of material forms; Hydraulic system produces power, and by hydraulic control valve control hydraulic jack or intermittent movement, or continuous motion drive its push rod and on slide block and the dynamic model that is shaped with N the drift identical with required biomass type piece profile that fixedly mounts on it with screw, alignment pin simultaneously between slideway and barrel, move back and forth, the biomass material rigidity that the drift on the dynamic model will enter housing is pushed and is compressed in hollow molded cavity pillar module that the cover half corresponding with punch shape is extrusion die and the poroid die sleeve piece and extrudes the hollow type piece of single hole or porous; Or material is pushed in the poroid die sleeve piece in the extrusion die that is compressed on the cover half with the drift on the dynamic model and extruded with spiral convex rib or groove or straight convex tendon or circle or the non-circular type piece of groove.
CN2011101983815A 2011-07-07 2011-07-07 Biomass extruding and molding combined unit Pending CN102862312A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104531330A (en) * 2014-12-26 2015-04-22 中机康元粮油装备(北京)有限公司 Cone ring mold discharge mechanism for oil material extrusion-puffing machine
CN105018171A (en) * 2015-07-17 2015-11-04 南京理工大学 Compound modified biomass solid formed fuel preparation device
CN105058839A (en) * 2015-09-24 2015-11-18 陈卡丹 Agricultural fertilizer rod extrusion forming device
CN110450304A (en) * 2019-08-22 2019-11-15 岳阳兴长石化股份有限公司 A kind of polypropylene production equipment
CN111086263A (en) * 2019-12-28 2020-05-01 雷玉明 Biomass fuel and production equipment and production process thereof
CN111546684A (en) * 2020-07-10 2020-08-18 广东睿智环保科技有限责任公司 Tablet press is used in powder coating processing

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CN2459911Y (en) * 2000-12-27 2001-11-21 甄常生 Straw coarse fodder briquetting machine
CN101712209A (en) * 2009-12-04 2010-05-26 天津泰达环保有限公司 Two-step biomass pressing forming equipment
US20110033268A1 (en) * 2007-07-16 2011-02-10 Joe David Craig System For Feeding Biomass Into A Pressurized Vessel
CN102077731A (en) * 2010-11-18 2011-06-01 王坤义 Frequency conversion superconducting cone-pressing and ring-grinding straw molding combined harvesting all-in-one machine

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Publication number Priority date Publication date Assignee Title
JPH11123598A (en) * 1997-10-21 1999-05-11 Hosokawa Micron Corp Briquetting machine and manufacture of briquette
CN2459911Y (en) * 2000-12-27 2001-11-21 甄常生 Straw coarse fodder briquetting machine
US20110033268A1 (en) * 2007-07-16 2011-02-10 Joe David Craig System For Feeding Biomass Into A Pressurized Vessel
CN101712209A (en) * 2009-12-04 2010-05-26 天津泰达环保有限公司 Two-step biomass pressing forming equipment
CN102077731A (en) * 2010-11-18 2011-06-01 王坤义 Frequency conversion superconducting cone-pressing and ring-grinding straw molding combined harvesting all-in-one machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104531330A (en) * 2014-12-26 2015-04-22 中机康元粮油装备(北京)有限公司 Cone ring mold discharge mechanism for oil material extrusion-puffing machine
CN105018171A (en) * 2015-07-17 2015-11-04 南京理工大学 Compound modified biomass solid formed fuel preparation device
CN105058839A (en) * 2015-09-24 2015-11-18 陈卡丹 Agricultural fertilizer rod extrusion forming device
CN105058839B (en) * 2015-09-24 2017-01-11 陈卡丹 Agricultural fertilizer rod extrusion forming device
CN110450304A (en) * 2019-08-22 2019-11-15 岳阳兴长石化股份有限公司 A kind of polypropylene production equipment
CN110450304B (en) * 2019-08-22 2021-07-23 岳阳兴长石化股份有限公司 Polypropylene production equipment
CN111086263A (en) * 2019-12-28 2020-05-01 雷玉明 Biomass fuel and production equipment and production process thereof
CN111546684A (en) * 2020-07-10 2020-08-18 广东睿智环保科技有限责任公司 Tablet press is used in powder coating processing

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Application publication date: 20130109