CN102862288B - Full-automatic corrugated forming press for isolation diaphragm - Google Patents
Full-automatic corrugated forming press for isolation diaphragm Download PDFInfo
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- CN102862288B CN102862288B CN201210337243.5A CN201210337243A CN102862288B CN 102862288 B CN102862288 B CN 102862288B CN 201210337243 A CN201210337243 A CN 201210337243A CN 102862288 B CN102862288 B CN 102862288B
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Abstract
The invention discloses a full-automatic corrugated forming press for an isolation diaphragm. The full-automatic corrugated forming press for the isolation diaphragm comprises an automatic feed mechanism, a corrugated forming press mechanism, a rotary index table mechanism, an automatic discharge mechanism, an overhead bracket and a control mechanism. According to the full-automatic corrugated forming press for the isolation diaphragm provided by the invention, a PLC (Programmable Logic Controller) is used as a control core, a touch screen is combined to control and operate the whole mechanism, so that the system is stable and simple and convenient to operate. Diaphragms are automatically fed and discharged through a two-dimensional mechanical arm combined with a vacuum chuck, synchronous coordinated operation of three steps: diaphragm feeding, corrugation and discharging is realized by the characteristic of a quarter index rotary table which is precisely positioned through a servo motor adequately, so that the production period of products is shortened, and meanwhile the yield of the products is improved. The full-automatic corrugated forming press for the isolation diaphragm is particularly suitable for automatic production in plants.
Description
Technical field
The present invention relates to automatic manufacture field, particularly a kind of full-automatic isolation diaphragm ripple forming press.
Background technology
Isolation diaphragm in pressure transmitter is that a kind of medium that two pressure are not waited separates, and has flexible stainless steel circular membrane, because stamping out the ripple of concentric annular on diaphragm, therefore also claim convoluted diaphragm.At present, the ripple forming technique of isolation diaphragm is mainly to rely on manual operations, utilizes simple frock to carry out one by one ripple die mould to the diaphragm having cut, and this production model inefficiency and defect rate are high.
In industrial automation is produced, commonly use manipulator and complete picking and placeing of workpiece.For smooth surface, material is frangible, and the Articles transfer that quality is heavier or frivolous is especially applied traditional manipulator and is difficult to reach requirement.Servomotor or stepper motor driven conveying robot positioning precision are high, but cost is higher.
In industrial production, the application of rotary table can meet carries out multistation job requirements simultaneously, the indexing accuracy of tradition rotary table is to guarantee by setting element, and conventional setting element has latch location, anti-several by location, fluted disc location and steel ball location etc.
Summary of the invention
Shortcoming and deficiency that the present invention exists in order to overcome prior art, provide a kind of full-automatic isolation diaphragm ripple forming press.
The technical solution used in the present invention:
A full-automatic isolation diaphragm ripple forming press, comprises automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger, rotary indexing table mechanism, overhead support and controlling organization;
---described automatic feed mechanism, comprises storing state light electric switch, material storage tube, feeding vacuum cup, feeding move both vertically cylinder, feeding horizontal movement cylinder and feeding vacuum pressure digital display switch;
Described storing state light electric switch and material storage tube are fixed on workbench by connector, storing state light electric switch is positioned at the lower end of material storage tube, feeding vacuum cup is fixed on feeding and moves both vertically on cylinder, the feeding cylinder that moves both vertically is fixed on feeding horizontal movement cylinder, and feeding horizontal movement cylinder and feeding vacuum pressure digital display switch are all fixed on the support of overhead;
---described punching corrugated shaping mechanism, comprises membrane module, punching press pilot pin and punching press guide pin bushing under stamping cylinder, ripple die mould patrix, ripple die mould;
Described stamping cylinder is fixed on the support of overhead, ripple die mould patrix is fixed on the bottom of stamping cylinder extension bar, described punching press pilot pin is fixed on the right side of stamping cylinder extension bar, and be bundled on the extension bar of stamping cylinder, punching press guide pin bushing is arranged on the workbench under punching press pilot pin, and under ripple die mould, membrane module is fixed in rotary indexing table mechanism;
---described automatic discharger, comprises discharging vacuum cup, discharging move both vertically cylinder, discharging horizontal movement cylinder, discharging disposable box and discharging vacuum pressure digital display switch;
Described discharging vacuum cup is fixed on discharging and moves both vertically on cylinder, and the described discharging cylinder that moves both vertically is fixed on discharging horizontal movement cylinder, and discharging horizontal movement cylinder, discharging vacuum pressure digital display switch are fixed on the support of overhead;
---described rotary indexing table mechanism, comprises four indexing rotary tables, thrust ball bearing, rotary indexing table base, bearing block and bearing external member, main shaft, shaft coupling and servomotor;
Described four indexing rotary table circumference be take 90 degree as angle on average arranges 4 stations, are feeding station, punching corrugated shaping station, discharging station and backup station successively; Described feeding station, punching corrugated shaping station, discharging station be corresponding automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger respectively;
Described rotary indexing table base is fixed on workbench central authorities, described four indexing rotary tables are arranged on rotary indexing table base, described thrust ball bearing is arranged on the bottom of four indexing rotary tables, bearing block and bearing external member are fixed on rotary indexing table base intermediate throughholes place, and be positioned at workbench below, described main shaft upper end is fixedly connected with four indexing rotary tables, and main shaft lower end is connected with servomotor by shaft coupling;
---described controlling organization comprises programmable logic controller (PLC), touch-screen; Programmable logic controller (PLC) is controlled respectively the motion of automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger, rotary indexing table mechanism.
Described material storage tube bottom center has a through hole, the central point of the top alignment through hole of storing state light electric switch, and described feeding vacuum cup is aimed at the central point of material storage tube.
Described storing state light electric switch is diffuse reflection type optoelectronic switch; Described feeding vacuum cup, discharging vacuum cup all adopt the silicon rubber vacuum cup with spring.
Under described ripple die mould, membrane module comprises membrane module overcoat under die mould counterdie protective sleeve, die mould counterdie, elastomeric pad, fore-set, elastic washer, die mould, die mould counterdie unitized substructure;
Die mould counterdie protective sleeve is enclosed within cylindrical place, die mould counterdie upper end; elastomeric pad is embedded in the inner chamber fore-set top, upper end of die mould counterdie; elastic washer is between the middle boss of die mould counterdie and die mould counterdie unitized substructure upper surface; fore-set is fixed in the groove of die mould counterdie unitized substructure at place, lower surface by screw; fore-set main part is embedded into the inner chamber of die mould counterdie; bonded to each other with inner headed face, under die mould, membrane module overcoat is fixed on die mould counterdie unitized substructure cylindrical.
Also comprise magnetic switch, described magnetic switch is arranged on respectively feeding move both vertically cylinder, feeding horizontal movement cylinder, discharging move both vertically front end, rear end and the stamping cylinder rear end of cylinder, discharging horizontal movement cylinder.
Under described ripple die mould, membrane module is fixed on T-slot, and described four T-slots be take 90 degree and are distributed on four indexing rotary tables as angle.
Also comprise two U-shaped groove optoelectronic switches, the first U-shaped groove optoelectronic switch is arranged on the bearing with discharging station radially aligned; The second U-shaped groove optoelectronic switch on another bearing between discharging station and backup station, and with backup station angle be 30 degree.
Described rotary indexing table mechanism also comprises block, and described block has two groups, and one group has four, is arranged on respectively on the cylindrical of four each station of indexing rotary table; Another group has one, be arranged on the cylindrical between discharging station and backup station, and with backup station angle be 30 degree.
Described overhead support consists of two vertical beams, central sill, front side crossbeam, rear side crossbeam, described two vertical beams are vertically installed in parallel on workbench, central sill bridge joint is between two vertical beams, and front side crossbeam is arranged on the front end of central sill, and rear side crossbeam is arranged on the rear end of central sill; Described feeding horizontal movement cylinder and feeding vacuum pressure digital display switch are all fixed on the crossbeam of front side, and described discharging horizontal movement cylinder, discharging vacuum pressure digital display switch are fixed on rear side crossbeam, and stamping cylinder is fixed on central sill.
Beneficial effect of the present invention:
(1) utilize vacuum cup to realize isolation diaphragm self-feeding and self-emptying in conjunction with two-dimentional Pneumatic manipulator.Adopt silicon can effectively adsorb isolation diaphragm as glue vacuum cup, cylinder is carried out to the positioning precision that block location can reach 0.1mm, met the positioning requirements of isolation diaphragm carrying; This scheme is simple in structure, and cost is lower, is easy to control and easy to maintenance, deducts manual participation, enhances productivity and yield rate, reduces labor cost.
(2) four stations are evenly set above rotary indexing table, wherein three are respectively feeding, ripple die mould and discharging station, and the surplus next one is backup station, for subsequent development, can be used as the clean station of diaphragm moulding detection or diaphragm shaping base and use; The design of circular dividing table, allows multiple operation synchronously to carry out, and makes production process compacter, and efficiency is higher.
(3) rotary indexing table adopts thrust ball bearing as rotary rail; give full play to the strong feature of its axial bearing load ability; ripple die mould power on circular dividing table effectively can be unloaded in bearing and frame; stable and the safety of protection circular dividing table and main shaft, and thrust ball bearing cost is lower than pivoting support bearing.
(4) adopt the large inertia servomotor of band brake by the direct drive shaft of shaft coupling, can realize the effective location to circular dividing table, deducted the loaded down with trivial details and error interference of traditional reducing gear and dividing and positioning mechanism, mechanism design is simpler, locate more accurate, and the rotating speed of servomotor and direction can change by relevant parameter is set, and make mode of operation become more flexible.
(5) isolation diaphragm is placed under ripple die mould on membrane module pad; directly accept the punching press of die mould patrix; the design of membrane module under ripple die mould; elastomeric pad and elastic washer have been adopted; allow membrane module under whole ripple die mould become an elastic base; impact power effectively cushions, and has protected indexing rotary table and main shaft, has greatly reduced the noise being caused by impact.The design of membrane module under this ripple die mould, makes isolation diaphragm ripple forming quality more stable.
(6) system be take PLC as control core, in conjunction with touch-screen, operate simple and easy, safety and stability.
(7) for the diaphragm of different model other light findings even, as long as indivedual frocks are just changed and can be met working condition, realize self-feeding, discharging and complete related process, so compatibility of the present invention is good, applied range.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of full-automatic isolation diaphragm ripple forming press;
Fig. 2 is four station schematic diagrames of four indexing rotary tables in Fig. 1;
Fig. 3 is the partial rear view of Fig. 1;
Fig. 4 is the structural representation of membrane module under ripple die mould in Fig. 1.
Shown in figure:
1-workbench, 2-storing state light electric switch, 3-material storage tube, 4-feeding vacuum cup, 5-feeding horizontal movement cylinder, the 6-feeding cylinder that moves both vertically, 7-discharging horizontal movement cylinder, 8-ripple die mould patrix, 9-stamping cylinder, 10-punching press pilot pin, 11-discharging vacuum cup, the 12-discharging cylinder that moves both vertically, 13-overhead support, 14-rear side crossbeam, 15-discharging vacuum pressure digital display switch, 16-feeding vacuum pressure digital display switch, membrane module under 17-ripple die mould, 18-front side crossbeam, 19-punching press guide pin bushing, 20-tetra-indexing rotary tables, 21-thrust ball bearing, 22-discharging disposable box, 23-rotary indexing table base, 24-bearing block and bearing external member, 25-main shaft, 26-shaft coupling, 27-servomotor, the U-shaped groove optoelectronic switch of 28-second, the U-shaped groove optoelectronic switch of 29-first, 30-die mould counterdie protective sleeve, 31-die mould counterdie, 32-elastomeric pad, 33-fore-set, 34-elastic washer, membrane module overcoat under 35-die mould, 36-die mould counterdie unitized substructure.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited to this.
Embodiment
As shown in Figure 1, a kind of full-automatic isolation diaphragm ripple forming press, comprises automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger, rotary indexing table mechanism, overhead support and controlling organization.
Described feeding horizontal movement cylinder and feeding vacuum pressure digital display switch are all fixed on front side crossbeam 18.
The course of work of automatic feed mechanism: the die mould isolation diaphragm for the treatment of cutting overlays material storage tube 3 the insides, material storage tube 3 central authorities have through hole, programmable logic controller (PLC) detects whether there is diaphragm by being arranged on the storing state light electric switch 2 of through hole below, does not have isolation diaphragm to carry out scarce material and reports to the police; Having under diaphragm state, move both vertically cylinder 6 of feeding declines, be fixed on vacuum cup 4 on its slide unit along with moving down, because feeding vacuum cup 4 is with spring available buffer type, so the change of distance between feeding vacuum cup 4 and isolation diaphragm can not have influence on completing of cylinder stroke.When move both vertically cylinder 6 of feeding declines while putting in place, the magnetic switch that is arranged on cylinder rear end can be responded to and sends the signal that puts in place, then, feeding vacuum cup 4 produces vacuum suction isolation diaphragm, at this moment feeding vacuum pressure digital display switch 16 detects vacuum pressure size and produces and determines signal, controller is controlled the feeding cylinder 6 that moves both vertically and is risen, isolation diaphragm is being adsorbed together and is rising, be arranged on the move both vertically magnetic switch of cylinder 6 front ends of feeding and send the signal that puts in place, feeding horizontal movement cylinder 5 driven right laterals, right lateral is to right-hand member block place, the magnetic switch of feeding horizontal movement cylinder 5 front ends is responded to and is sent the signal that puts in place, feeding vacuum cup 4 discharges isolation diaphragm above the pad that approaches membrane module under this station die mould, while discharging successfully, feeding vacuum pressure digital display switch 16 becomes OFF by ON, then, feeding horizontal movement cylinder 5 left lateral are got back to initial point, the magnetic switch of rear end sends the signal that puts in place, complete a feeding cycle.
---described punching corrugated shaping mechanism, comprises membrane module 17, punching press pilot pin 10 and punching press guide pin bushing 19 under stamping cylinder 9, ripple die mould patrix 8, ripple die mould;
Described stamping cylinder 9 is fixed on the central sill of overhead support 13, ripple die mould patrix 8 is fixed on the bottom of stamping cylinder 9 extension bars, described punching press pilot pin 10 is fixed on the right side of stamping cylinder 9 extension bars, and is bundled on the extension bar of stamping cylinder 9, moves both vertically simultaneously.Punching press guide pin bushing 19 is arranged on the workbench 1 under punching press pilot pin 10 by bearing, and under ripple die mould, membrane module 17 is fixed on T-slot, and described four T-slots be take 90 degree and are distributed on four indexing rotary tables 20 as angle.
As shown in Figure 4, under described ripple die mould, membrane module 17 comprises membrane module overcoat 35 under die mould counterdie protective sleeve 30, die mould counterdie 31, elastomeric pad 32, fore-set 33, elastic washer 34, die mould, die mould counterdie unitized substructure 36;
Die mould counterdie protective sleeve 30 is enclosed within die mould counterdie 31 cylindrical places, upper end; elastomeric pad 32 is embedded in the inner chamber fore-set top, upper end of die mould counterdie 31; elastic washer 34 is between the middle boss of die mould counterdie 31 and die mould counterdie unitized substructure 36 upper surfaces; fore-set 33 is fixed on by screw in the groove of die mould counterdie unitized substructure 36 at place, lower surface; fore-set 33 main parts are embedded into the inner chamber of die mould counterdie 31; be close to its inner headed face, under die mould, membrane module overcoat 35 is fixed on die mould counterdie unitized substructure 36 cylindricals.
The punching corrugated shaping mechanism course of work: stamping cylinder magnetic valve ON, stamping cylinder 9 drives ripple die mould patrix 8 and punching press pilot pin 10 to move downward, first, punching press pilot pin 10 coordinates with punching press guide pin bushing 19, then ripple die mould patrix 8 meets membrane module under die mould and completes die mould technique, when stamping cylinder 9 rear end magnetic switch send the signal that puts in place, magnetic valve OFF, ripple die mould patrix 8 and punching press pilot pin 10 are along with the up reposition of extension bar of stamping cylinder 9.
As shown in Figure 4, under ripple die mould, membrane module 17 is subject in ripple die mould patrix 8 punching courses, under stamping press effect, isolation diaphragm is along with die mould counterdie moves down together with elastomeric pad, simultaneously, elastic washer is compressed, at pad, touch in the process of fore-set, diaphragm is subject to the cramping of ripple die mould patrix 8 and elastomeric pad always, thereby at membrane surface, extrude bellows-shaped gradually, die mould finishes rear ripple die mould patrix 8 and returns, and elastic washer and elastomeric pad recover distortion, and each part is got back to original position.
The stamping press of ripple die mould patrix is provided by stamping cylinder 9, ripple die mould patrix 8 utilizes cylinder rod to stretch and realizes punching press action, thereby complete the ripple die mould technique of isolation diaphragm, punching press pilot pin 10 and punching press guide pin bushing 19 have guaranteed the centering of diaphragm die mould action, avoid upper and lower mould to gnaw and hit.Elastomeric pad and elastic washer are all to have flexiblely, make pressurized base become an elastic base.
---described automatic discharger, comprises discharging vacuum cup 11, discharging move both vertically cylinder 12, discharging horizontal movement cylinder 7, discharging disposable box 22 and discharging vacuum pressure digital display switch 15;
Described discharging vacuum cup 11 is fixed on discharging and moves both vertically on cylinder 12, the described discharging cylinder 12 that moves both vertically is fixed on discharging horizontal movement cylinder 7 by flange piece, and discharging horizontal movement cylinder 7, discharging vacuum pressure digital display switch 15 are arranged on the rear side crossbeam 14 of overhead support 13.
The course of work of automatic discharger:
With automatic feed mechanism in like manner, automatic discharger completes diaphragm by discharging vacuum cup 11 and adsorbs, whether absorption and the release movement of vacuum pressure digital display switch 15 judgement diaphragms are successfully completed, and its up and down, left and right Overstroke signal provides by corresponding magnetic switch.The job order of automatic discharger one-period is for moving to left---decline---draw---rise---moving to right---discharges,
---described rotary indexing table mechanism, comprises four indexing rotary tables 20, thrust ball bearing 21, rotary indexing table base 23, bearing block and bearing external member 24, main shaft 25, shaft coupling 26 and servomotor 27;
As shown in Figure 2, described four indexing rotary table 20 circumference be take 90 degree as angle on average arranges 4 stations, are respectively feeding station, punching corrugated shaping station, discharging station and backup station; Described feeding station, punching corrugated shaping station, discharging station be corresponding automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger successively;
Described rotary indexing table base 23 is fixed on workbench 1 central authorities, described four indexing rotary tables 20 are arranged on rotary indexing table base 23, described thrust ball bearing 21 is arranged on the bottom of four indexing rotary tables 20, bearing block and bearing external member 24 are fixed on rotary indexing table base 23 intermediate throughholes places, and be positioned at workbench 1 below, described main shaft 25 upper ends are fixedly connected with four indexing rotary tables 20, main shaft 25 lower ends are connected with the output shaft of servomotor 27 by shaft coupling 26, and described servomotor 27 is the large inertia servomotor of band brake.
The course of work of rotary indexing table mechanism: four indexing rotary tables 20 are processed with four T-slots above, for membrane module 17 under fixing ripple die mould; Thrust ball bearing 21, as the rotary rail of four indexing rotary tables 20, is unloaded to most of punching press load in rotary indexing table base 23 and frame by bearing steel ball, and main shaft 25 is played a protective role; Two angular contact ball bearings are installed in main shaft upper end, and a deep groove ball bearing is installed in lower end, has so increased main shaft 25 rigidity in the axial direction, allows main shaft 25 can bear larger axial force; Main shaft 25 and servomotor 27 directly drive by shaft coupling 26, and assurance four indexing rotary tables 20 are accurately located when Switch of working position, have reduced error interference.Each work period, completes feeding, ripple die mould and is going out after material process, and four indexing rotary tables 20 all can turn over counterclockwise 90 degree under servomotor 27 drives, and switch station, are transitioned into the next work period.
Described rotary indexing table mechanism also comprises block, and described block has two groups, and one group has four, is arranged on respectively on the cylindrical of four indexing rotary table 20 each station; Another group has one, be arranged on the cylindrical between discharging station and backup station, and with backup station angle be 30 degree.
As shown in Figure 3, a kind of full-automatic isolation diaphragm ripple forming press also comprises two U-shaped groove optoelectronic switches, and the first U-shaped groove optoelectronic switch is arranged on the bearing with discharging station radially aligned; The second U-shaped groove optoelectronic switch on another bearing between discharging station and backup station, and with backup station angle be 30 degree.
Described the second U-lag switch 28 be arranged on discharging station and coordinate with a block between backup station, form the near point switching signal checkout gear of four indexing rotary table 20 original point return;
Four blocks formations of described the first U-shaped groove optoelectronic switch 29 and four indexing rotary table 20 peripheries are rotated in place signal supervisory instrument.
---described controlling organization comprises programmable logic controller (PLC) PLC, touch-screen;
The present invention be take PLC as control core, in conjunction with touch-screen, whole system is controlled and is operated; PLC programmable logic controller (PLC) receives magnetic switch and the U-shaped groove photoelectric switching signal of storing state light electric switch 2, feeding or discharging vacuum pressure digital display switch 15, each air cylinder detecting stroke, and controller output signal is controlled the motion of each mechanism after treatment.
Touch-screen is the mutual interface device of a personal-machine, can on touch-screen, control the operation of machine, such as selecting single step manually or the working method such as automatic continuously, thereby has reduced traditional switch; Also can change by touch-screen some parameters of PLC program; In addition, touch-screen can the current duty of display device, comprises processing parts number, the operating modes such as current servo motor speed.
Controlling organization adopts modular design method, and clear in structure is divided into initialization, returns initial point, manual operation and automatically operation four parts.Wherein initialize routine mainly utilizes PLC inceptive impulse to complete and initialize setting the auxiliary reclay of control system, timer, data register and each mode bit; Return initial point program and be and allowed each mechanism position of system before operation automatically or get back to origin position after power-off; Manually single-step operation program is each mechanism kinematic to be carried out separately and controlled, the fault detect of completion system, debugging and correction; Automatic running program comprises continuously operation automatically and two kinds of patterns of monocycle operation.
Above-described embodiment is preferably embodiment of the present invention; but embodiments of the present invention are not limited by the examples; other any do not deviate from change, the modification done under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.
Claims (9)
1. a full-automatic isolation diaphragm ripple forming press, is characterized in that, comprises automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger, rotary indexing table mechanism, overhead support and controlling organization;
---described automatic feed mechanism, comprises storing state light electric switch, material storage tube, feeding vacuum cup, feeding move both vertically cylinder, feeding horizontal movement cylinder and feeding vacuum pressure digital display switch;
Described storing state light electric switch and material storage tube are fixed on workbench by connector, storing state light electric switch is positioned at the lower end of material storage tube, feeding vacuum cup is fixed on feeding and moves both vertically on cylinder, the feeding cylinder that moves both vertically is fixed on feeding horizontal movement cylinder, and feeding horizontal movement cylinder and feeding vacuum pressure digital display switch are fixed on the support of overhead;
---described punching corrugated shaping mechanism, comprises membrane module, punching press pilot pin and punching press guide pin bushing under stamping cylinder, ripple die mould patrix, ripple die mould;
Described stamping cylinder is fixed on the support of overhead, ripple die mould patrix is fixed on the bottom of stamping cylinder extension bar, described punching press pilot pin is fixed on the right side of stamping cylinder extension bar, and be bundled on the extension bar of stamping cylinder, punching press guide pin bushing is arranged on the workbench under punching press pilot pin, and under ripple die mould, membrane module is fixed in rotary indexing table mechanism;
---described automatic discharger, comprises discharging vacuum cup, discharging move both vertically cylinder, discharging horizontal movement cylinder, discharging disposable box and discharging vacuum pressure digital display switch;
Described discharging vacuum cup is fixed on discharging and moves both vertically on cylinder, and the described discharging cylinder that moves both vertically is fixed on discharging horizontal movement cylinder, and discharging horizontal movement cylinder, discharging vacuum pressure digital display switch are fixed on the support of overhead;
---described rotary indexing table mechanism, comprises four indexing rotary tables, thrust ball bearing, rotary indexing table base, bearing block and bearing external member, main shaft, shaft coupling and servomotor;
Described four indexing rotary table circumference be take 90 degree as angle on average arranges 4 stations, are feeding station, punching corrugated shaping station, discharging station and backup station successively; Described feeding station, punching corrugated shaping station, discharging station be corresponding automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger respectively;
Described rotary indexing table base is fixed on workbench central authorities, described four indexing rotary tables are arranged on rotary indexing table base, described thrust ball bearing is arranged on the bottom of four indexing rotary tables, bearing block and bearing external member are fixed on rotary indexing table base intermediate throughholes place, and be positioned at workbench below, described main shaft upper end is fixedly connected with four indexing rotary tables, and main shaft lower end is connected with servomotor by shaft coupling;
Described rotary indexing table mechanism also comprises block, and described block has two groups, and one group has four, is arranged on respectively on the cylindrical of four each station of indexing rotary table; Another group has one, be arranged on the cylindrical between discharging station and backup station, and with backup station angle be 30 degree;
---described controlling organization comprises programmable logic controller (PLC), touch-screen; Programmable logic controller (PLC) is controlled respectively the motion of automatic feed mechanism, punching corrugated shaping mechanism, automatic discharger, rotary indexing table mechanism.
2. a kind of full-automatic isolation diaphragm ripple forming press according to claim 1, it is characterized in that, described material storage tube bottom center has a through hole, the central point of the top alignment through hole of storing state light electric switch, and described feeding vacuum cup is aimed at the central point of material storage tube.
3. a kind of full-automatic isolation diaphragm ripple forming press according to claim 2, is characterized in that, described storing state light electric switch is diffuse reflection type optoelectronic switch.
4. a kind of full-automatic isolation diaphragm ripple forming press according to claim 1, is characterized in that, described feeding vacuum cup, discharging vacuum cup all adopt the silicon rubber vacuum cup with spring.
5. a kind of full-automatic isolation diaphragm ripple forming press according to claim 1, it is characterized in that, under described ripple die mould, membrane module comprises membrane module overcoat under die mould counterdie protective sleeve, die mould counterdie, elastomeric pad, fore-set, elastic washer, die mould, die mould counterdie unitized substructure;
Die mould counterdie protective sleeve is enclosed within cylindrical place, die mould counterdie upper end; elastomeric pad is embedded in the inner chamber fore-set top, upper end of die mould counterdie; elastic washer is between the middle boss of die mould counterdie and die mould counterdie unitized substructure upper surface; fore-set is fixed in the groove of die mould counterdie unitized substructure at place, lower surface by screw; fore-set main part is embedded into the inner chamber of die mould counterdie; bonded to each other with inner headed face, under die mould, membrane module overcoat is fixed on die mould counterdie unitized substructure cylindrical.
6. a kind of full-automatic isolation diaphragm ripple forming press according to claim 1, it is characterized in that, also comprise magnetic switch, described magnetic switch is arranged on respectively feeding move both vertically cylinder, feeding horizontal movement cylinder, discharging move both vertically front end, rear end and the stamping cylinder rear end of cylinder, discharging horizontal movement cylinder.
7. a kind of full-automatic isolation diaphragm ripple forming press according to claim 5, is characterized in that, under described ripple die mould, membrane module is fixed on T-slot, and described T-slot has four, and four T-slots be take 90 degree and are distributed on four indexing rotary tables as angle.
8. a kind of full-automatic isolation diaphragm ripple forming press according to claim 1, is characterized in that, also comprises two U-shaped groove optoelectronic switches, and the first U-shaped groove optoelectronic switch is arranged on the bearing with discharging station radially aligned; The second U-shaped groove optoelectronic switch on another bearing between discharging station and backup station, and with backup station angle be 30 degree.
9. a kind of full-automatic isolation diaphragm ripple forming press according to claim 1, it is characterized in that, described overhead support consists of two vertical beams, central sill, front side crossbeam, rear side crossbeam, described two vertical beams are vertically installed in parallel on workbench, central sill bridge joint is between two vertical beams, front side crossbeam is arranged on the front end of central sill, and rear side crossbeam is arranged on the rear end of central sill; Described feeding horizontal movement cylinder and feeding vacuum pressure digital display switch are all fixed on the crossbeam of front side, and described discharging horizontal movement cylinder, discharging vacuum pressure digital display switch are fixed on rear side crossbeam, and stamping cylinder is fixed on central sill.
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| CN201210337243.5A CN102862288B (en) | 2012-09-12 | 2012-09-12 | Full-automatic corrugated forming press for isolation diaphragm |
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| CN201210337243.5A CN102862288B (en) | 2012-09-12 | 2012-09-12 | Full-automatic corrugated forming press for isolation diaphragm |
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| CN1931671A (en) * | 2002-05-09 | 2007-03-21 | 富士胶片株式会社 | Packaging object supplying apparatus, box body supplying apparatus, boxing apparatus, packaging system and packaging method |
| CN101637956A (en) * | 2008-08-01 | 2010-02-03 | 北京恒通创新木塑科技发展有限公司 | Full automatic production equipment and process for multi-layer composite wood-plastic building molded plate |
| CN201645817U (en) * | 2010-01-29 | 2010-11-24 | 宁波信泰机械有限公司 | Mold core structure replacing polyurethane |
| CN201799511U (en) * | 2010-09-03 | 2011-04-20 | 上海祯驰电气设备有限公司 | Corrugated ribbon forming machine |
| CN202805636U (en) * | 2012-09-12 | 2013-03-20 | 华南理工大学 | Full-automatic isolation diaphragm corrugated forming press |
-
2012
- 2012-09-12 CN CN201210337243.5A patent/CN102862288B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1931671A (en) * | 2002-05-09 | 2007-03-21 | 富士胶片株式会社 | Packaging object supplying apparatus, box body supplying apparatus, boxing apparatus, packaging system and packaging method |
| CN101637956A (en) * | 2008-08-01 | 2010-02-03 | 北京恒通创新木塑科技发展有限公司 | Full automatic production equipment and process for multi-layer composite wood-plastic building molded plate |
| CN201645817U (en) * | 2010-01-29 | 2010-11-24 | 宁波信泰机械有限公司 | Mold core structure replacing polyurethane |
| CN201799511U (en) * | 2010-09-03 | 2011-04-20 | 上海祯驰电气设备有限公司 | Corrugated ribbon forming machine |
| CN202805636U (en) * | 2012-09-12 | 2013-03-20 | 华南理工大学 | Full-automatic isolation diaphragm corrugated forming press |
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| CN102862288A (en) | 2013-01-09 |
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