CN102854243A - Automatic ultrasonic flaw detection device - Google Patents
Automatic ultrasonic flaw detection device Download PDFInfo
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- CN102854243A CN102854243A CN2012100752466A CN201210075246A CN102854243A CN 102854243 A CN102854243 A CN 102854243A CN 2012100752466 A CN2012100752466 A CN 2012100752466A CN 201210075246 A CN201210075246 A CN 201210075246A CN 102854243 A CN102854243 A CN 102854243A
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- flaw detection
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- detecting device
- ultrasonic flaw
- material transfer
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Abstract
The invention discloses an automatic ultrasonic flaw detection device comprising a material buffering device, a first feeding device, a flaw detection device, a material unloading device, a second feeding device, and a discharging device which are orderly arranged; the flaw detection device comprises a flaw detection dolly, a flaw detection water tank and a material loading device; the flaw detection dolly is disposed on the flaw detection water tank; the material loading device is disposed on the flaw detection water tank; a plurality of driving wheels are disposed inside the flaw detection water tank; the material buffering device comprises a material buffering rack; the material buffering rack is disposed at one end of the first feeding device; the discharging device comprises a material conveying rack and a conveying raceway; the material conveying rack is disposed at one end of the second feeding device; the conveying raceway is disposed at the inner side of the material conveying rack. Through the above mode, the automatic ultrasonic flaw detection device of the invention can perform comprehensive flaw detection of aluminium cast rods, and has a high automation degree.
Description
Technical field
The present invention relates to the UT (Ultrasonic Testing) field, particularly relate to a kind of automated ultrasonic flaw detecting device.
Background technology
When ultrasound wave is propagated in detected material, the acoustic characteristic of material and the variation of interior tissue produce certain impact to hyperacoustic propagation, by the detection Knowing material performance of ultrasound wave degree of susceptibility and situation and the technology of structural change are called Ultrasonic Detection, UT (Ultrasonic Testing) is to utilize ultrasonic energy to penetrate stretching into of metal material, and when entering another cross section by a cross section, the characteristics that reflection occur in section edges check a kind of method of defective part.Raising along with the requirement of aluminium casting rod product quality, can not there be the zone that does not have detection in customer requirements aluminium casting rod, existing automatic ultrasonic testing device, aluminium casting rod straight ahead is arranged, the flaw detection mode of probe rotation, and it is motionless to pop one's head in, the flaw detection mode that the rotation of aluminium casting rod and spiral advance, all there is defective in these two kinds of methods of detection, the not zone of detection can appear, and existing ultrasonic flaw detecting device needs a large amount of manually-operateds, the time that the whole requirements of process of defects detecting technology is long, affects very much the work efficiency of enterprise.
Summary of the invention
The technical matters that the present invention mainly solves provides a kind of automated ultrasonic flaw detecting device, can carry out comprehensive carrying out flaw detection to the aluminium casting rod, and automaticity is high.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of automated ultrasonic flaw detecting device is provided, it is characterized in that, comprise: the slow materials device that sets gradually, the first pay-off, failure detector, blanking device, the second pay-off and drawing mechanism, described failure detector comprises flaw detection trolley, flaw detection tank and feeding device, described flaw detection trolley is arranged on the flaw detection tank, described feeding device is arranged on the flaw detection tank, be provided with a plurality of driving wheels in the described flaw detection tank, described slow materials device is arranged at an end of the first pay-off, described blanking device is arranged between flaw detection tank and the second pay-off, described drawing mechanism comprises the material transfer frame and transmits raceway, an end that places the second pay-off is set up in described material transfer, and it is inboard that described transmission raceway is arranged at the material transfer frame.
In a preferred embodiment of the present invention, described feeding device comprises a plurality of driving heads of a plurality of hook plates and driving hook plate, and described hook plate is arranged at flaw detection tank top, and described driving head is arranged at flaw detection tank one side.
In a preferred embodiment of the present invention, described slow materials device comprises slow bin and driving head, and described driving head drives slow bin.
In a preferred embodiment of the present invention, described blanking device comprises fork truck and drives the drive motor of fork truck, is symmetrically arranged with liftable carriage on the described fork truck.
In a preferred embodiment of the present invention, described the first pay-off and the second pay-off comprise the drive motor that is symmetrically arranged feeding sprocket wheel and drives the feeding sprocket wheel.
In a preferred embodiment of the present invention, described transmission raceway comprises a plurality of power wheels, connects by conveyer chain between described a plurality of power wheels.
In a preferred embodiment of the present invention, described material transfer frame is connected with driving head, and described driving head drives the material transfer frame, is symmetrically arranged with tray on the described material transfer frame.
In a preferred embodiment of the present invention, be provided with marking device on the described flaw detection trolley.
The invention has the beneficial effects as follows: automated ultrasonic flaw detecting device of the present invention can carry out comprehensive carrying out flaw detection to the aluminium casting rod, and automaticity is high.
Description of drawings
Fig. 1 is the structural representation of automated ultrasonic flaw detecting device one preferred embodiment of the present invention;
Fig. 2 is the upward view of automated ultrasonic flaw detecting device shown in Figure 1;
The mark of each parts is as follows in the accompanying drawing: 1, slow materials device, the 2, first pay-off, 3, failure detector, 4, blanking device, 5, the second pay-off, 6, drawing mechanism, 7, flaw detection trolley, 8, the flaw detection tank, 9, feeding device, 10, the material transfer frame, 11, transmit raceway, 12, hook plate, 13, driving head, 14, slow bin, 15, fork truck, 16, drive motor, 17, conveyer chain, 18, power wheel, 19, tray, 20, driving wheel, 21, carriage, 22, drive sprocket.
Embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that protection scope of the present invention is made more explicit defining.
See also Fig. 1 and Fig. 2, a kind of automated ultrasonic flaw detecting device, comprise: the slow materials device 1 that sets gradually, the first pay-off 2, failure detector 3, blanking device 4, the second pay-off 5 and drawing mechanism 6, described failure detector 3 comprises flaw detection trolley 7, flaw detection tank 8 and feeding device 9, described flaw detection trolley 7 is arranged at flaw detection tank 8 tops, described feeding device 9 is arranged on the flaw detection tank 7, be provided with a plurality of driving wheels 20 in the described flaw detection tank 7, described slow materials device 6 comprises slow bin 14, described slow bin 14 is arranged on the first pay-off 2 one ends, described drawing mechanism 6 comprises material transfer frame 10 and transmits raceway 11, described material transfer frame 10 is arranged at an end of the second pay-off 5, and described transmission raceway 11 is arranged at material transfer frame 10 inboards.
In addition, described feeding device 9 comprises a plurality of driving heads 13 of a plurality of hook plates 12 and driving hook plate, and described hook plate 12 is arranged at flaw detection tank 8 tops, and described driving head 13 is arranged at flaw detection tank 8 one sides.
In addition, described slow materials device 1 also comprises driving head 13, and described driving head 13 drives slow bin 14.
In addition, described blanking device 4 comprises fork truck 15 and drives the drive motor 16 of fork truck, is symmetrically arranged with liftable carriage 21 on the described fork truck 15.
In addition, described the first pay-off 2 and the second pay-off 5 comprise the drive motor 16 that is symmetrically arranged feeding sprocket wheel 22 and drives feeding sprocket wheel 22.
In addition, described transmission raceway 11 comprises a plurality of power wheels 18, connects by conveyer chain 17 between described a plurality of power wheels 18.
In addition, described material transfer frame 10 is connected with driving head 13, and described driving head 13 drives material transfer frame 10, is symmetrically arranged with tray 19 on the described material transfer frame 10.
In addition, be provided with marking device on the described flaw detection trolley 8, when flaw detection trolley detected on the aluminium casting rod defectiveness, marking device then carried out mark to the aluminium casting rod, the mark rejected region.
Automated ultrasonic flaw detecting device specific works principle of the present invention is as follows: at first the aluminium casting rod is put on the slow bin 14 of slow materials device 1, this moment, slow bin 14 was positioned at feeding sprocket wheel 22 tops, to delay bin 14 by driving head 13 falls, the aluminium casting rod is positioned on the feeding sprocket wheel 22 after breaking away from slow bin 14, drive motor drives 22 motions of feeding sprocket wheel, the aluminium casting rod is followed feeding sprocket wheel 22 and is moved by side to opposite side from the first pay-off 2 one, then driving head 13 driving hook plates 12 are sling the aluminium casting rod to flaw detection tank 8, then the aluminium casting rod is placed on again on the driving wheel 20 in the flaw detection tank 8, driving wheel 22 drives the aluminium casting rod and begins rotation, flaw detection trolley 4 vertically moves flaw detection along the aluminium casting rod, the aluminium casting rod is formed spiral flaw detection, if defectiveness on the aluminium casting rod, by marking device fault location is stayed mark, after flaw detection is finished, by hook plate 12 the aluminium casting rod is sling from flaw detection tank 8 to flaw detection tank 8 tops, drive motor 16 drives fork truck 15 to aluminium casting rod below, then the carriage on the fork truck 15 21 raises the aluminium casting rod is held up, thereby break away from supporting plate 13, fork truck is return afterwards, again carriage 21 is descended, the aluminium casting rod is positioned on the conveyer chain 17 on the second pay-off 4, drive motor 16 drives 22 motions of feeding sprocket wheel, the aluminium casting rod is followed the opposite side that feeding sprocket wheel 22 moves to the second pay-off 4, driving head drives 10 liftings of material transfer frame, lift by the aluminium casting rod that the tray 19 on the material transfer frame 10 will be positioned on the second pay-off 4, then be positioned over and transmit on the raceway 11, by power wheel 18 the aluminium casting rod is sent, finished operation one time.
Be different from prior art, automated ultrasonic flaw detecting device of the present invention can carry out comprehensive carrying out flaw detection to the aluminium casting rod, and automaticity is high.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes instructions of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (8)
1. automated ultrasonic flaw detecting device, it is characterized in that, comprise: the slow materials device that sets gradually, the first pay-off, failure detector, blanking device, the second pay-off and drawing mechanism, described failure detector comprises flaw detection trolley, flaw detection tank and feeding device, described flaw detection trolley is arranged on the flaw detection tank, described feeding device is arranged on the flaw detection tank, be provided with a plurality of driving wheels in the described flaw detection tank, described slow materials device comprises slow bin, described slow bin is arranged on the first pay-off one end, described drawing mechanism comprises the material transfer frame and transmits raceway, an end that places the second pay-off is set up in described material transfer, and it is inboard that described transmission raceway is arranged at the material transfer frame.
2. automated ultrasonic flaw detecting device according to claim 1 is characterized in that, described feeding device comprises a plurality of driving heads of a plurality of hook plates and driving hook plate, and described hook plate is arranged at flaw detection tank top, and described driving head is arranged at flaw detection tank one side.
3. automated ultrasonic flaw detecting device according to claim 1 is characterized in that, described slow materials device also comprises driving head, and described driving head drives slow bin.
4. automated ultrasonic flaw detecting device according to claim 1 is characterized in that, described blanking device comprises fork truck and drives the drive motor of fork truck, is symmetrically arranged with liftable carriage on the described fork truck.
5. automated ultrasonic flaw detecting device according to claim 1 is characterized in that, described the first pay-off and the second pay-off comprise the drive motor that is symmetrically arranged feeding sprocket wheel and drives the feeding sprocket wheel.
6. automated ultrasonic flaw detecting device according to claim 1 is characterized in that, described transmission raceway comprises a plurality of power wheels, connects by conveyer chain between described a plurality of power wheels.
7. automated ultrasonic flaw detecting device according to claim 1 is characterized in that, described material transfer frame is connected with driving head, and described driving head drives the material transfer frame, is symmetrically arranged with tray on the described material transfer frame.
8. automated ultrasonic flaw detecting device according to claim 1 is characterized in that, is provided with marking device on the described flaw detection trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100752466A CN102854243A (en) | 2012-03-21 | 2012-03-21 | Automatic ultrasonic flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100752466A CN102854243A (en) | 2012-03-21 | 2012-03-21 | Automatic ultrasonic flaw detection device |
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| CN102854243A true CN102854243A (en) | 2013-01-02 |
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| CN2012100752466A Pending CN102854243A (en) | 2012-03-21 | 2012-03-21 | Automatic ultrasonic flaw detection device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103454347A (en) * | 2013-07-02 | 2013-12-18 | 深圳市领略数控设备有限公司 | Device and method for detecting defects of loudspeaker net by ultrasonic waves |
| CN104655732A (en) * | 2015-03-07 | 2015-05-27 | 福建光阳蛋业股份有限公司 | Realizing method for egg crack sonar detection |
| CN106808342A (en) * | 2017-03-17 | 2017-06-09 | 湖南永爱生物科技有限公司 | A kind of burr treatment device |
| CN106828536A (en) * | 2017-03-20 | 2017-06-13 | 陈志远 | The chassis structure of double rail type inspection car |
| CN107367623A (en) * | 2017-08-16 | 2017-11-21 | 中机精密成形产业技术研究院（安徽）股份有限公司 | A kind of bar automatic flaw detection apparatus |
| CN114778702A (en) * | 2022-03-08 | 2022-07-22 | 江阴市精成数控有限公司 | Phased array ultrasonic automatic flaw detection device |
| CN117969667A (en) * | 2024-03-28 | 2024-05-03 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
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| CN201083724Y (en) * | 2007-06-25 | 2008-07-09 | 宝山钢铁股份有限公司 | Tube joint blank ultrasonic automatic flaw detection apparatus |
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| JPH0534324A (en) * | 1991-08-02 | 1993-02-09 | Kobe Steel Ltd | Ultrasonic inspection device of metal bar-shaped material |
| CN201083724Y (en) * | 2007-06-25 | 2008-07-09 | 宝山钢铁股份有限公司 | Tube joint blank ultrasonic automatic flaw detection apparatus |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103454347B (en) * | 2013-07-02 | 2016-04-13 | 深圳市领略数控设备有限公司 | The device and method that ultrasound examination speaker net is bad |
| CN103454347A (en) * | 2013-07-02 | 2013-12-18 | 深圳市领略数控设备有限公司 | Device and method for detecting defects of loudspeaker net by ultrasonic waves |
| CN104655732A (en) * | 2015-03-07 | 2015-05-27 | 福建光阳蛋业股份有限公司 | Realizing method for egg crack sonar detection |
| CN104655732B (en) * | 2015-03-07 | 2017-04-26 | 福建光阳蛋业股份有限公司 | Realizing method for egg crack sonar detection |
| CN106808342A (en) * | 2017-03-17 | 2017-06-09 | 湖南永爱生物科技有限公司 | A kind of burr treatment device |
| CN106808342B (en) * | 2017-03-17 | 2019-04-12 | 湖南永爱生物科技有限公司 | A kind of burr treatment device |
| CN106828536B (en) * | 2017-03-20 | 2019-12-31 | 陈志远 | Chassis structure of double-rail flaw detection vehicle |
| CN106828536A (en) * | 2017-03-20 | 2017-06-13 | 陈志远 | The chassis structure of double rail type inspection car |
| CN107367623A (en) * | 2017-08-16 | 2017-11-21 | 中机精密成形产业技术研究院（安徽）股份有限公司 | A kind of bar automatic flaw detection apparatus |
| CN107367623B (en) * | 2017-08-16 | 2023-09-05 | 中机精密成形产业技术研究院（安徽）股份有限公司 | Automatic flaw detection equipment for bar |
| CN114778702A (en) * | 2022-03-08 | 2022-07-22 | 江阴市精成数控有限公司 | Phased array ultrasonic automatic flaw detection device |
| CN117969667A (en) * | 2024-03-28 | 2024-05-03 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
| CN117969667B (en) * | 2024-03-28 | 2024-06-11 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
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Application publication date: 20130102 |