CN102851711B - Automatic stripping production line for electrolytic manganese - Google Patents
Automatic stripping production line for electrolytic manganese Download PDFInfo
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- CN102851711B CN102851711B CN201210276879.3A CN201210276879A CN102851711B CN 102851711 B CN102851711 B CN 102851711B CN 201210276879 A CN201210276879 A CN 201210276879A CN 102851711 B CN102851711 B CN 102851711B
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- plate
- manganese
- input board
- electrolytic manganese
- production line
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Electrolytic Production Of Metals (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Abstract
An automatic stripping production line for electrolytic manganese mainly solves the technical problem that the existing stripping process for the electrolytic manganese is relatively complex, low in efficiency and the like. The technical scheme is that the automatic stripping production line for the electrolytic manganese is characterized by comprising a plate feeding device, a drying box, a plate conveying device, a plate feeding mechanism, a manganese stripping machine, a plate discharging mechanism, a pickling tank, a plate turning mechanism, an ultrasonic cleaning machine, a flushing tank and a plate discharging frame. Therefore, automatic manganese stripping and cleaning of a negative plate of the electrolytic manganese can be achieved. The plate feeding device feeds a manganese-plated negative plate into the drying box to perform drying and then conveys the dried manganese-plated negative plate into the plate conveying device through chains, the manganese-plated negative plate cooled by the plate conveying device is automatically controlled to enter the manganese stripping machine through the plate feeding mechanism, and the manganese stripping machine strips a manganese-plated layer. The manganese-free negative plate automatically enters the plate discharging mechanism through the manganese stripping machine, is sent to the pickling tank to perform pickling through a plate pushing mechanism and the plate turning mechanism, is sequentially sent to the ultrasonic cleaning machine and the flushing tank through the plate turning mechanism and a chain, and is sent onto the plate discharging frame after being cleaned. The automatic stripping production line for the electrolytic manganese is suitable for volume production of the electrolytic manganese and other like products.
Description
Technical field
The present invention relates to a kind of electrolytic manganese automatization and peel off production line.
Background technology
At present, the oven dry of electrolytic manganese negative plate is related in the technological process of production of electrolytic manganese, the stripping of manganese plating layer, manganese plating layer peels off the matting of dirt on rear negative plate, once to the stripping of electrolytic manganese negative plate manganese plating layer before applicant in this case, design and improve and applied for " manganese stripping machine for electrolytic cathode " of patent, application for a patent for invention number is wherein: ZL200910044145.0, utility application number is: ZL201020585706.6, above-mentioned patented technology adopts mechanize stripping manganese instead of and manually shells manganese, alleviate the labour intensity of workman, significantly improve production efficiency, for electrolytic manganese production enterprise accepts extensively, for applicant in this case and electrolytic manganese production enterprise create good economic benefit.Simultaneously, after manganese plating layer is peeled off on negative plate dirt cleaning in, applicant in this case also improves further and devises " computer control electrolytic manganese negative plate Ultrasonic Cleaners ", and applied for patent, its number of patent application is: ZL201110116812.9, it instead of manual cleaning by adopting ultrasonic cleaning, staff is freed from arduous Working environment, further increases working efficiency.Better working efficiency is played aborning in order to make manganese stripping machine for electrolytic cathode and computer control electrolytic manganese negative plate Ultrasonic Cleaners, reduce the labour intensity of operator, good electrolytic manganese work production environment is provided, the equipment used the technological process of production of electrolytic manganese is carried out innovative design by the invention, so that realize the automatization of production process.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of electrolytic manganese negative plate stripping manganese that integrates and peeling off production line with the electrolytic manganese automatization of cleaning, production efficiency is high.
The technical scheme that the present invention solves the problems of the technologies described above is: it comprises into panel assembly, drying baker, input board device, enters trigger structure, manganese stripping machine, ejecting plate mechanism, pickling tub, panel turnover mechanism, Ultrasonic Cleaners, flushing tank and go out grillage; Entering panel assembly comprises into grillage, and two sprocket wheels are installed in one end activity of entering grillage, and enter the multiple bogie wheel of movable installation on grillage, the other end entering grillage connects drying baker; Input board passage is provided with in drying baker, carriage and array heat-generating pipe is provided with in input board passage, the upper lower wall of input board passage and sidewall are provided with thermofin, the upper lower wall of input board passage has several air port, several air ports of input board channel upper wall connect multiple stage blower fan, the connection air channel, air port of input board channel wall, air channel connects vacuum fan, and vacuum fan is provided with air outlet; Multiple bogie wheel is installed in carriage activity, and carriage connects input board device; Input board device comprises pedestal, multiple bogie wheel is installed in pedestal activity, two head sprockets are installed in one end activity of pedestal, two head sprockets connect deceleration device, deceleration device connects motor, and motor connects at least two fork plates through retarding mechanism I, and motor connects roller set through retarding mechanism II, the both sides of fork plate are provided with slide bar, and the tail end correspondence of slide bar is provided with breast board; Roller set arranges into trigger structure through slide plate correspondence, the end entering trigger structure arranges the import of manganese stripping machine, the outlet of manganese stripping machine sets out trigger structure, ejecting plate mechanism correspondence is provided with rushing board mechanism and balladeur train, balladeur train correspondence is provided with panel turnover mechanism, is provided with pickling tub, panel turnover mechanism, Ultrasonic Cleaners, panel turnover mechanism, flushing tank, panel turnover mechanism successively and goes out grillage after panel turnover mechanism.
In order to realize products perfection, improving, improving over-all properties of the present invention, taking following measures further:
Described enter panel assembly, drying baker be connected by chain with input board device, the two sides entering panel assembly are provided with baffle plate, and bottom is provided with the air outlet of vacuum fan, form exit duct; One side of input board device and bottom surface are provided with baffle plate, and the another side of input board device is provided with several cooling blowers.
Described enter trigger structure comprise support beams, support beams fixes multiple bearing support, and bearing support warp beam is flexibly connected roller, and fixing at least 1 minor sprocket in one end of axle, connect chain between two minor sprockets, one of them minor sprocket connects small machine through chain.
Described ejecting plate mechanism comprises support beams, and support beams connects roller and at least 1 roller of several activity, the minor sprocket in roller warp beam is connected small machine with chain.
Described panel turnover mechanism comprises support, and movable installation head sprocket, sprocket wheel and fork plate on support, connect special-shaped chain between head sprocket and sprocket wheel, special-shaped chain is provided with some hook plates.
Described pickling tub Ultrasonic Cleaners and flushing tank are all provided with at least two chains.
Described enter panel assembly, input board device, manganese stripping machine and go out at least one side of grillage and be provided with pedal.
The beneficial effect that the present invention is produced compared to existing technology: the stripping manganese of electrolytic manganese negative plate and cleaning are integrated in one by the present invention, achieve modernization and the automatic updating of electrolytic manganese industry, and the technical process overcoming existing electrolytic manganese production technology does not match, discontinuous defect; And further increase the production efficiency of electrolytic manganese, further improve the Working environment of workman; It is simple that the present invention has structure, and production cost is low, feature easy to use; The present invention is conducive to mass-producing, the mass production of electrolytic manganese; The technical process that instant invention overcomes existing electrolytic manganese production technology does not match, discontinuous defect.The present invention is applicable to mass-producing, the mass production of electrolytic manganese and other similar electrolytic productions, and has good market development prospect.
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is vertical view of the present invention.
Fig. 3 is the structure iron of drying baker in the present invention.
Fig. 4 is the structure iron of input board device in the present invention.
Fig. 5 is the structure iron entering trigger structure in the present invention.
Fig. 6 is the structure iron of ejecting plate mechanism in the present invention.
Fig. 7 is the structural front view of panel turnover mechanism in the present invention.
Fig. 8 is the structure vertical view of panel turnover mechanism in the present invention.
In figure: 1, enter panel assembly, 101, enter grillage, 102, bogie wheel, 103, sprocket wheel, 2, drying baker, 21, air outlet, 22, vacuum fan, 23, air channel, 24, thermofin, 25, air port, 26, heat-generating pipe, 27, carriage, 28, blower fan, 29, input board passage, 3, input board device, 30, head sprocket, 31, pedestal, 32, motor, 33, deceleration device, 34, retarding mechanism I, 35, retarding mechanism II, 36, roller set, 37, breast board, 38, slide bar, 39, fork plate, 4, enter trigger structure, 41, support beams, 42, bearing support, 43, roller, 44, minor sprocket, 45, axle, 46, small machine, 5, manganese stripping machine, 6, ejecting plate mechanism, 61, roller, 62, rushing board mechanism, 63, balladeur train, 7, pickling tub, 8, panel turnover mechanism, 81, abnormity chain, 82, hook plate, 83, support, 9, Ultrasonic Cleaners, 10, flushing tank, 11, chain, 12, cooling blower, 13, go out grillage.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in further details.
Embodiment 1, see Fig. 1 to Fig. 8, it comprises into panel assembly 1, drying baker 2, input board device 3, enters trigger structure 4, manganese stripping machine 5, ejecting plate mechanism 6, pickling tub 7, panel turnover mechanism 8, Ultrasonic Cleaners 9, flushing tank 10 and go out grillage 13; Enter panel assembly 1 to comprise into grillage 101, two sprocket wheels 103 are installed in one end activity of entering grillage 101, and enter the multiple bogie wheel 102 of movable installation on grillage 101, the other end entering grillage 101 connects drying baker 2; Input board passage 29 is provided with in drying baker 2, carriage 27 and array heat-generating pipe 26 is provided with in input board passage 29, the upper lower wall of input board passage 29 and sidewall are provided with thermofin 24, the upper lower wall of input board passage 29 has several air port 25, several air ports 25 of input board passage 29 upper wall connect multiple stage blower fan 28, the air port 25 of input board passage 29 lower wall connects air channel 23, and air channel 23 connects vacuum fan 22, and vacuum fan 22 is provided with air outlet 21; Multiple bogie wheel 102 is installed in carriage 27 activity, and carriage 27 connects input board device 3; Input board device 3 comprises pedestal 31, multiple bogie wheel 102 is installed in pedestal 31 activity, two head sprockets 30 are installed in one end activity of pedestal 3, two head sprockets 30 connect deceleration device 33, deceleration device 33 connects motor 32, and motor 32 connects at least two fork plates 39 through retarding mechanism I 34, and motor 32 connects roller set 36 through retarding mechanism II 35, the both sides of fork plate 39 are provided with slide bar 38, and the tail end correspondence of slide bar 38 is provided with breast board 37; Roller set 36 arranges into trigger structure 4 through slide plate correspondence, the end entering trigger structure 4 arranges the import of manganese stripping machine 5, the outlet of manganese stripping machine 5 sets out trigger structure 6, ejecting plate mechanism 6 correspondence is provided with rushing board mechanism 62 and balladeur train 63, balladeur train 63 correspondence is provided with panel turnover mechanism 8, is provided with pickling tub 7, panel turnover mechanism 8, Ultrasonic Cleaners 9, panel turnover mechanism 8, flushing tank 10, panel turnover mechanism 8 successively and goes out grillage 13 after panel turnover mechanism 8.Enter panel assembly 1, drying baker 2 is connected by chain 11 with input board device 3, the two sides entering panel assembly 1 are provided with baffle plate, and bottom is provided with the air outlet 21 of vacuum fan 22, form exit duct; One side of input board device 3 and bottom surface are provided with baffle plate, and the another side of input board device 3 is provided with several cooling blowers 12.Enter trigger structure 4 and comprise support beams 41, support beams 41 fixes multiple bearing support 42, and bearing support 42 warp beam 45 is flexibly connected roller 43, fixing at least 1 minor sprocket 44 in one end of axle 45, connect chain 11 between two minor sprockets 44, one of them minor sprocket 44 connects small machine 46 through chain 11.Ejecting plate mechanism 6 comprises support beams 41, and support beams 41 connects roller 61 and at least 1 roller 43 of several activity, the minor sprocket 44 in roller 43 warp beam 45 is connected small machine 46 with chain 11.Panel turnover mechanism 8 comprises support 83, and movable installation head sprocket 30, sprocket wheel 103 and fork plate 39 on support 83, connect special-shaped chain 81 between head sprocket 30 and sprocket wheel 103, special-shaped chain 81 is provided with some hook plates 82.Pickling tub 7, Ultrasonic Cleaners 9 and flushing tank 10 are all provided with at least two chains 11.
Working process of the present invention is: the some pieces of negative plates having plated manganese hang out from electrolyzer by staff, and hanging is on the chain 11 entering motion on panel assembly 1, and negative plate is row's hanging.In negative plate moving process, vacuum fan 22 is extracted hot blast out and is discharged through air outlet 21 in drying baker 2, blows away the part moisture content on negative plate, and preheating cathode plate, chain 11 enters drying baker 2 with negative plate; At temperature suitable in drying baker 2, moisture content on negative plate is all gasifications in drying baker 2, manganese plating layer on negative plate to become after drying in drying baker 2 out, proceed on the chain 11 of input board device 3, in head sprocket 30 position of input board device 3, chain 11 is when head sprocket 30 moves, negative plate on chain 11 constantly glides along slide bar 38, then negative plate is hooked by the fork plate 39 rotated, slide to for 38 times into trigger structure 4 through slide bar at the opposite side of fork plate 39, the roller 43 of negative plate through rotating, introduces manganese stripping machine 5 by breast board 37.This manganese stripping machine 5 is number of patent application for the manganese stripping machine for electrolytic cathode described in ZL200910044145.0 and ZL201020585706.6.Manganese plating layer on negative plate peels off by manganese stripping machine 5, the negative plate of demanganize by manganese stripping machine 5 out, the roller 61 of ejecting plate mechanism 6 moves, now negative plate is pushed pickling tub 7 by rushing board mechanism, through the hanging of cathode hangs bar on chain 11, chain 11 moves, negative plate moves limit cleaning at pickling tub 7 inner edge, after pickling completes, negative plate at the other end of pickling tub 7 near panel turnover mechanism 8, negative plate hooks by the fork plate 39 of panel turnover mechanism 8, fork plate 39 rotates, negative plate is hooked on the hook plate 82 of the special-shaped chain 81 moved around head sprocket 30 and sprocket wheel 103, hook plate 82 by negative plate landing on the chain 11 of Ultrasonic Cleaners 9, through the hanging of cathode hangs bar on chain 11, enter Ultrasonic Cleaners 9, this Ultrasonic Cleaners 9 for number of patent application be " the computer control electrolytic manganese negative plate Ultrasonic Cleaners " of ZL201110116812.9, negative plate moves while through ultrasound wave descaling through chain 11 in Ultrasonic Cleaners 9, after having cleaned at the other end of Ultrasonic Cleaners 9 near panel turnover mechanism 8, negative plate hooks by the fork plate 39 of panel turnover mechanism 8, fork plate 39 rotates, negative plate is hooked on the hook plate 82 of the special-shaped chain 81 moved around head sprocket 30 and sprocket wheel 103, hook plate 82 by negative plate landing on the chain 11 of flushing tank 10, through the hanging of cathode hangs bar on chain 11, enter flushing tank 10 to rinse, after flushing completes, negative plate changes hanging to going out on grillage 13 through panel turnover mechanism 8.Consult Fig. 1 to Fig. 8.
Embodiment 2, panel turnover mechanism 8 of the present invention arranges order and is followed successively by pickling tub 7, panel turnover mechanism 8, Ultrasonic Cleaners 9, panel turnover mechanism 8, flushing tank 10, panel turnover mechanism 8 and goes out grillage 13.Consult Fig. 1 to Fig. 3, all the other are with embodiment 1.
Embodiment 3, the present invention also can be provided with at least two chains 11 on pickling tub 7, Ultrasonic Cleaners 9 and flushing tank 10.Consult Fig. 1 to 3, all the other are with above-described embodiment 1 or 2.
Embodiment 4, the present invention also can described enter panel assembly 1, input board device 3, manganese stripping machine 5 and at least side that goes out grillage 13 be provided with pedal.Consult Fig. 1 to 3, all the other are with above-described embodiment 1 or 2.
The present invention is the complete production line of our company by technological process of production development & production, and the increase of topical procedure and minimizing in production line, as reduced pickling tub 7, flushing tank 10 or going out grillage 13, all belong to protection scope of the present invention; The present invention is now research and development product innovation, and in the process that product moves to maturity, the local of product is changed, and all belongs to protection scope of the present invention.
Claims (8)
1. a production line is peeled off in electrolytic manganese automatization, it is characterized in that: it comprises into panel assembly (1), drying baker (2), input board device (3), enters trigger structure (4), manganese stripping machine (5), ejecting plate mechanism (6), panel turnover mechanism (8) and Ultrasonic Cleaners (9), described enter panel assembly (1) comprise into grillage (101), two sprocket wheels (103) are installed in one end activity of entering grillage (101), enter that grillage (101) is upper movable installs multiple bogie wheel (102), and the other end entering grillage (101) connects drying baker (2), input board passage (29) is provided with in described drying baker (2), carriage (27) and array heat-generating pipe (26) is provided with in input board passage (29), the upper lower wall of input board passage (29) and sidewall are provided with thermofin (24), the upper lower wall of input board passage (29) has several air port (25), several air ports (25) of described input board passage (29) upper wall connect multiple stage blower fan (28), the air port (25) of described input board passage (29) lower wall connects air channel (23), air channel (23) connects vacuum fan (22), and vacuum fan (22) is provided with air outlet (21), multiple bogie wheel (102) is installed in described carriage (27) activity, and carriage (27) connects input board device (3), described input board device (3) comprises pedestal (31), multiple bogie wheel (102) is installed in pedestal (31) activity, two head sprockets (30) are installed in one end activity of pedestal (31), two head sprockets (30) connect deceleration device (33), deceleration device (33) connects motor (32), described motor (32) connects at least two fork plates (39) through retarding mechanism I (34), motor (32) connects roller set (36) through retarding mechanism II (35), the both sides of described fork plate (39) are provided with slide bar (38), the tail end correspondence of slide bar (38) is provided with breast board (37), described roller set (36) arranges into trigger structure (4) through slide plate correspondence, the end entering trigger structure (4) arranges the import of manganese stripping machine (5), the outlet of manganese stripping machine (5) sets out trigger structure (6), ejecting plate mechanism (6) correspondence is provided with rushing board mechanism (62) and balladeur train (63), balladeur train (63) correspondence is provided with the panel turnover mechanism (8) of more than 2, and panel turnover mechanism (8) arranges order and is followed successively by panel turnover mechanism (8), Ultrasonic Cleaners (9) and panel turnover mechanism (8).
2. production line is peeled off in electrolytic manganese automatization according to claim 1, it is characterized in that panel turnover mechanism (8) arranges order and is followed successively by pickling tub (7), panel turnover mechanism (8), Ultrasonic Cleaners (9), panel turnover mechanism (8), flushing tank (10), panel turnover mechanism (8) and goes out grillage (13).
3. production line is peeled off in electrolytic manganese automatization according to claim 1, enter panel assembly (1) described in it is characterized in that, drying baker (2) is connected by chain (11) with input board device (3), the two sides entering panel assembly (1) are provided with baffle plate, bottom is provided with the air outlet (21) of vacuum fan (22), forms exit duct; One side and the bottom surface of input board device (3) are provided with baffle plate, and the another side of input board device (3) is provided with several cooling blowers (12).
4. production line is peeled off in electrolytic manganese automatization according to claim 1, enter trigger structure (4) described in it is characterized in that and comprise support beams (41), support beams (41) fixes multiple bearing support (42), bearing support (42) warp beam (45) is flexibly connected roller (43), fixing at least 1 minor sprocket (44) in one end of axle (45), connect chain (11) between two minor sprockets (44), one of them minor sprocket (44) connects small machine (46) through chain (11).
5. production line is peeled off in electrolytic manganese automatization according to claim 1, it is characterized in that described ejecting plate mechanism (6) comprises support beams (41), upper roller (61) and at least 1 roller (43) connecting several activity of support beams (41), minor sprocket (44) in roller (43) warp beam (45) is interconnected, and minor sprocket (44) connects small machine (46) through chain (11).
6. production line is peeled off in electrolytic manganese automatization according to claim 1, it is characterized in that described panel turnover mechanism (8) comprises support (83), upper movable installation head sprocket (30) of support (83), sprocket wheel (103) and fork plate (39), connect special-shaped chain (81) between head sprocket (30) and sprocket wheel (103), special-shaped chain (81) is provided with some hook plates (82).
7. production line is peeled off in electrolytic manganese automatization according to claim 1, it is characterized in that described pickling tub (7), Ultrasonic Cleaners (9) and flushing tank (10) are all provided with at least two chains (11).
8. production line is peeled off in electrolytic manganese automatization according to claim 1, and at least side entered panel assembly (1), input board device (3), manganese stripping machine (5) described in it is characterized in that and go out grillage (13) is provided with pedal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210276879.3A CN102851711B (en) | 2012-02-07 | 2012-08-07 | Automatic stripping production line for electrolytic manganese |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100259089 | 2012-02-07 | ||
| CN201210025908 | 2012-02-07 | ||
| CN201210025908.9 | 2012-02-07 | ||
| CN201210276879.3A CN102851711B (en) | 2012-02-07 | 2012-08-07 | Automatic stripping production line for electrolytic manganese |
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| Publication Number | Publication Date |
|---|---|
| CN102851711A CN102851711A (en) | 2013-01-02 |
| CN102851711B true CN102851711B (en) | 2015-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210203018.2A Expired - Fee Related CN103290435B (en) | 2012-02-07 | 2012-06-19 | The automatic plate output device of production line is peeled off in electrolytic manganese automatization |
| CN201210203017.8A Expired - Fee Related CN102851710B (en) | 2012-02-07 | 2012-06-19 | Automatic plate feeding apparatus used in electrolytic manganese automatic stripping production line |
| CN201210276879.3A Expired - Fee Related CN102851711B (en) | 2012-02-07 | 2012-08-07 | Automatic stripping production line for electrolytic manganese |
| CN201210361515.5A Active CN102899691B (en) | 2012-02-07 | 2012-09-26 | Anode mud cleaning device for electrolytic lead anode plates |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210203018.2A Expired - Fee Related CN103290435B (en) | 2012-02-07 | 2012-06-19 | The automatic plate output device of production line is peeled off in electrolytic manganese automatization |
| CN201210203017.8A Expired - Fee Related CN102851710B (en) | 2012-02-07 | 2012-06-19 | Automatic plate feeding apparatus used in electrolytic manganese automatic stripping production line |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210361515.5A Active CN102899691B (en) | 2012-02-07 | 2012-09-26 | Anode mud cleaning device for electrolytic lead anode plates |
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| CN (4) | CN103290435B (en) |
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- 2012-08-07 CN CN201210276879.3A patent/CN102851711B/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| CN102851710A (en) | 2013-01-02 |
| CN102851710B (en) | 2015-03-11 |
| CN102899691B (en) | 2015-04-29 |
| CN102851711A (en) | 2013-01-02 |
| CN103290435B (en) | 2016-01-20 |
| CN103290435A (en) | 2013-09-11 |
| CN102899691A (en) | 2013-01-30 |
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