CN102851711A - Automatic stripping production line for electrolytic manganese - Google Patents

Automatic stripping production line for electrolytic manganese Download PDF

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Publication number
CN102851711A
CN102851711A CN2012102768793A CN201210276879A CN102851711A CN 102851711 A CN102851711 A CN 102851711A CN 2012102768793 A CN2012102768793 A CN 2012102768793A CN 201210276879 A CN201210276879 A CN 201210276879A CN 102851711 A CN102851711 A CN 102851711A
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CN
China
Prior art keywords
plate
manganese
input board
production line
electrolytic manganese
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Application number
CN2012102768793A
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Chinese (zh)
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CN102851711B (en
Inventor
杨颂初
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湘潭大众整流器制造有限公司
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Priority to CN201210025908 priority Critical
Priority to CN2012100259089 priority
Priority to CN201210025908.9 priority
Application filed by 湘潭大众整流器制造有限公司 filed Critical 湘潭大众整流器制造有限公司
Priority to CN201210276879.3A priority patent/CN102851711B/en
Publication of CN102851711A publication Critical patent/CN102851711A/en
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Publication of CN102851711B publication Critical patent/CN102851711B/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

An automatic stripping production line for electrolytic manganese mainly solves the technical problem that the existing stripping process for the electrolytic manganese is relatively complex, low in efficiency and the like. The technical scheme is that the automatic stripping production line for the electrolytic manganese is characterized by comprising a plate feeding device, a drying box, a plate conveying device, a plate feeding mechanism, a manganese stripping machine, a plate discharging mechanism, a pickling tank, a plate turning mechanism, an ultrasonic cleaning machine, a flushing tank and a plate discharging frame. Therefore, automatic manganese stripping and cleaning of a negative plate of the electrolytic manganese can be achieved. The plate feeding device feeds a manganese-plated negative plate into the drying box to perform drying and then conveys the dried manganese-plated negative plate into the plate conveying device through chains, the manganese-plated negative plate cooled by the plate conveying device is automatically controlled to enter the manganese stripping machine through the plate feeding mechanism, and the manganese stripping machine strips a manganese-plated layer. The manganese-free negative plate automatically enters the plate discharging mechanism through the manganese stripping machine, is sent to the pickling tank to perform pickling through a plate pushing mechanism and the plate turning mechanism, is sequentially sent to the ultrasonic cleaning machine and the flushing tank through the plate turning mechanism and a chain, and is sent onto the plate discharging frame after being cleaned. The automatic stripping production line for the electrolytic manganese is suitable for volume production of the electrolytic manganese and other like products.

Description

Production line is peeled off in the electrolytic manganese automatization
Technical field
The present invention relates to a kind of electrolytic manganese automatization and peel off production line.
Background technology
At present, relate to the oven dry of electrolytic manganese negative plate in the technological process of production of electrolytic manganese, peeling off of manganese plating layer, the manganese plating layer is peeled off the matting of dirt on the rear negative plate, once peeling off electrolytic manganese negative plate manganese plating layer before this case applicant, design and improvement have also been applied for " manganese stripping machine for electrolytic cathode " of patent, application for a patent for invention wherein number is: ZL200910044145.0, utility application number is: ZL201020585706.6, above-mentioned patented technology adopts mechanize stripping manganese to replace artificial stripping manganese, alleviated workman's labour intensity, significantly improved production efficiency, for electrolytic manganese production enterprise accepts extensively, for this case applicant and electrolytic manganese production enterprise have created good economic benefit.Simultaneously, after the manganese plating layer is peeled off on the negative plate aspect the cleaning of dirt, this case applicant also further improves and has designed " computer control electrolytic manganese negative plate Ultrasonic Cleaners ", and applied for patent, its number of patent application is: ZL201110116812.9, it frees the staff by adopting ultrasonic cleaning to replace manual cleaning from arduous Working environment, further improved working efficiency.Bring into play aborning better working efficiency in order to make manganese stripping machine for electrolytic cathode and computer control electrolytic manganese negative plate Ultrasonic Cleaners, reduce operator's labour intensity, good electrolytic manganese work production environment is provided, the invention will be carried out innovative design to the equipment that the technological process of production of electrolytic manganese is used, so that realize the automatization of production process.
Summary of the invention
In order to solve the problems of the technologies described above, to the invention provides a kind of electrolytic manganese negative plate stripping manganese that integrates and peel off production line with the electrolytic manganese automatization of cleaning, production efficiency is high.
The technical scheme that the present invention solves the problems of the technologies described above is: it comprises into panel assembly, drying baker, input board device, advances plate mechanism, manganese stripping machine, ejecting plate mechanism, pickling tub, panel turnover mechanism, Ultrasonic Cleaners, flushing tank and go out grillage; Advance panel assembly and comprise into grillage, advance movable two sprocket wheels of installing of an end of grillage, advance a plurality of bogie wheels of movable installation on the grillage, the other end that advances grillage connects drying baker; Be provided with the input board passage in the drying baker, be provided with carriage and array heat-generating pipe in the input board passage, upper lower wall and the sidewall of input board passage are provided with thermofin, the upper lower wall of input board passage has several air ports, several air ports of input board passage upper wall connect many Fans, the air port of input board passage lower wall connects the air channel, and the air channel connects vacuum fan, and vacuum fan is provided with air outlet; Movable a plurality of bogie wheels, the carriage connection input board device installed of carriage; The input board device comprises pedestal, the a plurality of bogie wheels of the movable installation of pedestal, movable two head sprockets of installing of one end of pedestal, two head sprockets connect deceleration device, deceleration device connects motor, and motor connects at least two fork plates through the retarding mechanism I, and motor connects roller set through the retarding mechanism II, the both sides of fork plate are provided with slide bar, and the tail end correspondence of slide bar is provided with breast board; Roller set is entered plate mechanism through the corresponding setting of slide plate, the end of entering plate mechanism arranges the import of manganese stripping machine, the outlet of manganese stripping machine arranges ejecting plate mechanism, ejecting plate mechanism correspondence is provided with rushing board mechanism and balladeur train, the balladeur train correspondence is provided with panel turnover mechanism, is provided with successively pickling tub, panel turnover mechanism, Ultrasonic Cleaners, panel turnover mechanism, flushing tank, panel turnover mechanism behind the panel turnover mechanism and goes out grillage.
In order to realize products perfection, improve, improve over-all properties of the present invention, further take following measures:
Describedly advance panel assembly, drying baker and input board device and be connected chain and connect, the two sides of advancing panel assembly are provided with baffle plate, and the bottom is provided with the air outlet of vacuum fan, forms exit duct; One side and the bottom surface of input board device are provided with baffle plate, and the another side of input board device is provided with several cooling blowers.
Describedly enter plate mechanism and comprise support beams, support beams is fixed a plurality of bearing supports, and the bearing support warp beam is flexibly connected roller, and an end of axle is fixed at least 1 minor sprocket, connects chain between two minor sprockets, and one of them minor sprocket connects small machine through chain.
Described ejecting plate mechanism comprises support beams, connects several movable rollers and at least 1 roller on the support beams, and the minor sprocket on the roller warp beam is connected small machine with chain.
Described panel turnover mechanism comprises support, and movable head sprocket, sprocket wheel and the fork plate installed connects special-shaped chain on the support between head sprocket and the sprocket wheel, and special-shaped chain is provided with some hook plates.
All be provided with at least two chains on described pickling tub Ultrasonic Cleaners and the flushing tank.
Describedly advance panel assembly, input board device, manganese stripping machine and go out at least one side of grillage to be provided with pedal.
The beneficial effect that the present invention produces compared to existing technology: the present invention is integrated in one stripping manganese and the cleaning of electrolytic manganese negative plate, realized modernization and the automatic updating of electrolytic manganese industry, and the technical process that has overcome existing electrolytic manganese production technology does not match, discontinuous defective; And further improved the production efficiency of electrolytic manganese, further improved workman's Working environment; The present invention has simple in structure, and production cost is low, characteristics easy to use; The present invention is conducive to mass-producing, the mass production of electrolytic manganese; The technical process that the present invention has overcome existing electrolytic manganese production technology does not match, discontinuous defective.The present invention is applicable to mass-producing, the mass production of electrolytic manganese and other similar electrolytic productions, and has good market development prospect.
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Description of drawings
Fig. 1 is front view of the present invention.
Fig. 2 is vertical view of the present invention.
Fig. 3 is the structure iron of drying baker among the present invention.
Fig. 4 is the structure iron of input board device among the present invention.
Fig. 5 is the structure iron that enters plate mechanism among the present invention.
Fig. 6 is the structure iron of ejecting plate mechanism among the present invention.
Fig. 7 is the structural front view of panel turnover mechanism among the present invention.
Fig. 8 is the structure vertical view of panel turnover mechanism among the present invention.
Among the figure: 1, advance panel assembly, 101, advance grillage, 102, bogie wheel, 103, sprocket wheel, 2, drying baker, 21, air outlet, 22, vacuum fan, 23, the air channel, 24, thermofin, 25, the air port, 26, heat-generating pipe, 27, carriage, 28, blower fan, 29, the input board passage, 3, the input board device, 30, head sprocket, 31, pedestal, 32, motor, 33, deceleration device, 34, the retarding mechanism I, 35, the retarding mechanism II, 36, roller set, 37, breast board, 38, slide bar, 39, fork plate, 4, enter plate mechanism, 41, support beams, 42, bearing support, 43, roller, 44, minor sprocket, 45, axle, 46, small machine, 5, manganese stripping machine, 6, ejecting plate mechanism, 61, roller, 62, rushing board mechanism, 63, balladeur train, 7, pickling tub, 8, panel turnover mechanism, 81, the abnormity chain, 82, hook plate, 83, support, 9, Ultrasonic Cleaners, 10, flushing tank, 11, chain, 12, cooling blower, 13, go out grillage.
Embodiment
Below in conjunction with drawings and Examples the present invention is described in further details.
Embodiment 1, and referring to Fig. 1 to Fig. 8, it comprises into panel assembly 1, drying baker 2, input board device 3, advances plate mechanism 4, manganese stripping machine 5, ejecting plate mechanism 6, pickling tub 7, panel turnover mechanism 8, Ultrasonic Cleaners 9, flushing tank 10 and go out grillage 13; Advance panel assembly 1 and comprise into grillage 101, advance movable two sprocket wheels 103 of installing of an end of grillage 101, advance a plurality of bogie wheels 102 of movable installation on the grillage 101, the other end that advances grillage 101 connects drying baker 2; Be provided with input board passage 29 in the drying baker 2, be provided with carriage 27 and array heat-generating pipe 26 in the input board passage 29, upper lower wall and the sidewall of input board passage 29 are provided with thermofin 24, the upper lower wall of input board passage 29 has several air ports 25, several air ports 25 of input board passage 29 upper walls connect many Fans 28, the air port 25 of input board passage 29 lower walls connects air channel 23, and air channel 23 connects vacuum fan 22, and vacuum fan 22 is provided with air outlet 21; Carriage 27 movable a plurality of bogie wheels 102, the carriage 27 connection input board devices 3 installed; Input board device 3 comprises pedestal 31, the a plurality of bogie wheels 102 of pedestal 31 movable installations, movable two head sprockets 30 of installing of one end of pedestal 3, two head sprockets 30 connect deceleration device 33, deceleration device 33 connects motor 32, and motor 32 connects at least two fork plates 39 through retarding mechanism I 34, and motor 32 connects roller set 36 through retarding mechanism II 35, the both sides of fork plate 39 are provided with slide bar 38, and the tail end correspondence of slide bar 38 is provided with breast board 37; Roller set 36 is entered plate mechanism 4 through the corresponding setting of slide plate, the end of entering plate mechanism 4 arranges the import of manganese stripping machine 5, the outlet of manganese stripping machine 5 arranges ejecting plate mechanism 6, ejecting plate mechanism 6 correspondences are provided with rushing board mechanism 62 and balladeur train 63, balladeur train 63 correspondences are provided with panel turnover mechanism 8, are provided with successively pickling tub 7, panel turnover mechanism 8, Ultrasonic Cleaners 9, panel turnover mechanism 8, flushing tank 10, panel turnover mechanism 8 behind the panel turnover mechanism 8 and go out grillage 13.Advance panel assembly 1, drying baker 2 and input board device and are connected by chain 11 connections, the two sides of advancing panel assembly 1 are provided with baffle plate, and the bottom is provided with the air outlet 21 of vacuum fan 22, forms exit duct; One side and the bottom surface of input board device 3 are provided with baffle plate, and the another side of input board device 3 is provided with several cooling blowers 12.Enter plate mechanism 4 and comprise support beams 41, support beams 41 fixing a plurality of bearing supports 42, bearing support 42 warp beams 45 are flexibly connected roller 43, and an end of axle 45 is fixed at least 1 minor sprocket 44, connect chain 11 between two minor sprockets 44, one of them minor sprocket 44 connects small machine 46 through chain 11.Ejecting plate mechanism 6 comprises support beams 41, connects several movable rollers 61 and at least 1 roller 43 on the support beams 41, and the minor sprocket 44 on roller 43 warp beams 45 is connected connection small machine 46 with chain.Panel turnover mechanism 8 comprises support 83, and movable head sprocket 30, sprocket wheel 103 and the fork plate 39 installed connects special-shaped chain 81 on the support 83 between head sprocket 30 and the sprocket wheel 103, and special-shaped chain 81 is provided with some hook plates 82.All be provided with at least two chains 11 on pickling tub 7, Ultrasonic Cleaners 9 and the flushing tank 10.
Working process of the present invention is: the some negative plates that the staff will plate manganese hang out from electrolyzer, and hang on the chain 11 that advances panel assembly 1 motion, and negative plate is a row and hangs.In the negative plate moving process, vacuum fan 22 is discharged through air outlet 21 from drying baker 2 interior extraction hot blasts, blows away the part moisture content on the negative plate, and the preheating cathode plate, and chain 11 enters drying baker 2 with negative plate; Under drying baker 2 interior suitable temperature, moisture content on the negative plate is in drying baker 2 interior whole gasifications, manganese plating layer on the negative plate become dry after in the drying baker 2 out, proceed on the chain 11 of input board device 3, head sprocket 30 positions at input board device 3, chain 11 is when head sprocket 30 motion, negative plate on the chain 11 constantly glides along slide bar 38, then negative plate is hooked by the fork plate 39 of rotation, opposite side at fork plate 39 slides to for 38 times into plate mechanism 4 through slide bar, negative plate is introduced manganese stripping machine 5 through the roller 43 of rotation by breast board 37.It is ZL200910044145.0 and the described manganese stripping machine for electrolytic cathode of ZL201020585706.6 that this manganese stripping machine 5 is number of patent application.Manganese stripping machine 5 peels off the manganese plating layer on the negative plate, the negative plate of demanganize by manganese stripping machine 5 out, roller 61 in ejecting plate mechanism 6 is mobile, this moment, rushing board mechanism pushed pickling tub 7 with negative plate, hang on chain 11 through the negative plate hanger bar, chain 11 motions, negative plate moves the limit at pickling tub 7 inner edges and cleans, after pickling is finished, negative plate is at the close panel turnover mechanism 8 of the other end of pickling tub 7, the fork plate 39 of panel turnover mechanism 8 hooks negative plate, fork plate 39 rotation is hooked to negative plate on the hook plate 82 of the special-shaped chain 81 of head sprocket 30 and sprocket wheel 103 motions, hook plate 82 with the negative plate landing to the chain 11 of Ultrasonic Cleaners 9, hang on chain 11 through the negative plate hanger bar, enter Ultrasonic Cleaners 9; This Ultrasonic Cleaners 9 is ZL201110116812.9 " computer control electrolytic manganese negative plate Ultrasonic Cleaners " for number of patent application, negative plate Ultrasonic Cleaners 9 interior through chain 11 while moving through ultrasound wave descaling, after cleaning is finished at the other end of Ultrasonic Cleaners 9 near panel turnover mechanism 8, the fork plate 39 of panel turnover mechanism 8 hooks negative plate, fork plate 39 rotations, negative plate is hooked on the hook plate 82 of the special-shaped chain 81 of head sprocket 30 and sprocket wheel 103 motions, hook plate 82 with the negative plate landing to the chain 11 of flushing tank 10, hang on chain 11 through the negative plate hanger bar, enter flushing tank 10 flushings, negative plate was hung to going out on the grillage 13 through panel turnover mechanism 8 conversions after flushing was finished.Consult Fig. 1 to Fig. 8.
Embodiment 2, and panel turnover mechanism 8 of the present invention arranges order and is followed successively by pickling tub 7, panel turnover mechanism 8, Ultrasonic Cleaners 9, panel turnover mechanism 8, flushing tank 10, panel turnover mechanism 8 and goes out grillage 13.Consult Fig. 1 to Fig. 3, all the other are with embodiment 1.
Embodiment 3, and the present invention also can be provided with at least two chains 11 on pickling tub 7, Ultrasonic Cleaners 9 and flushing tank 10.Consult Fig. 1 to 3, all the other are with above-mentioned embodiment 1 or 2.
Embodiment 4, and the present invention also can be provided with pedal in described at least one side of advancing panel assembly 1, input board device 3, manganese stripping machine 5 and going out grillage 13.Consult Fig. 1 to 3, all the other are with above-mentioned embodiment 1 or 2.
The present invention is the complete production line that our company produces by technological process of production research and development, and the increase of local operation and minimizing in the production line as reducing pickling tub 7, flushing tank 10 or going out grillage 13, all belong to protection scope of the present invention; The present invention now is the research and development product innovation, and change the part of product in the process that product moves to maturity, and all belongs to protection scope of the present invention.

Claims (8)

1. production line is peeled off in an electrolytic manganese automatization, it is characterized in that: it comprises into panel assembly (1), drying baker (2), input board device (3), advances plate mechanism (4), manganese stripping machine (5), ejecting plate mechanism (6), panel turnover mechanism (8) and Ultrasonic Cleaners (9); Describedly advance panel assembly (1) and comprise into grillage (101), advance movable two sprocket wheels (103) of installing of an end of grillage (101), advance the upper movable a plurality of bogie wheels (102) of installing of grillage (101), the other end that advances grillage (101) connects drying baker (2); Be provided with input board passage (29) in the described drying baker (2), be provided with carriage (27) and array heat-generating pipe (26) in the input board passage (29), the upper lower wall of input board passage (29) and sidewall are provided with thermofin (24), the upper lower wall of input board passage (29) has several air ports (25), several air ports (25) of described input board passage (29) upper wall connect many Fans (28), the air port (25) of described input board passage (29) lower wall connects air channel (23), air channel (23) connects vacuum fan (22), and vacuum fan (22) is provided with air outlet (21); The movable a plurality of bogie wheels (102) of installing of described carriage (27), carriage (27) connects input board device (3); Described input board device (3) comprises pedestal (31), the movable a plurality of bogie wheels (102) of installing of pedestal (31), movable two head sprockets (30) of installing of one end of pedestal (31), two head sprockets (30) connect deceleration device (33), deceleration device (33) connects motor (32), described motor (32) connects at least two fork plates (39) through retarding mechanism I (34), motor (32) connects roller set (36) through retarding mechanism II (35), the both sides of described fork plate (39) are provided with slide bar (38), and the tail end correspondence of slide bar (38) is provided with breast board (37); Described roller set (36) is entered plate mechanism (4) through the corresponding setting of slide plate, the end of entering plate mechanism (4) arranges the import of manganese stripping machine (5), the outlet of manganese stripping machine (5) arranges ejecting plate mechanism (6), ejecting plate mechanism (6) correspondence is provided with rushing board mechanism (62) and balladeur train (63), balladeur train (63) correspondence is provided with the panel turnover mechanism (8) more than 2, and panel turnover mechanism (8) arranges order and is followed successively by panel turnover mechanism (8), Ultrasonic Cleaners (9) and panel turnover mechanism (8).
2. production line is peeled off in described electrolytic manganese automatization according to claim 1, it is characterized in that panel turnover mechanism (8) arranges order and is followed successively by pickling tub (7), panel turnover mechanism (8), Ultrasonic Cleaners (9), panel turnover mechanism (8), flushing tank (10), panel turnover mechanism (8) and goes out grillage (13).
3. production line is peeled off in described electrolytic manganese automatization according to claim 1, it is characterized in that describedly advancing panel assembly (1), drying baker (2) is connected 3 with the input board device) connected by chain (11), the two sides of advancing panel assembly (1) are provided with baffle plate, the bottom is provided with the air outlet (21) of vacuum fan (22), forms exit duct; One side and the bottom surface of input board device (3) are provided with baffle plate, and the another side of input board device (3) is provided with several cooling blowers (12).
4. production line is peeled off in described electrolytic manganese automatization according to claim 1, it is characterized in that describedly entering plate mechanism (4) and comprising support beams (41), support beams (41) is fixed a plurality of bearing supports (42), bearing support (42) warp beam (45) is flexibly connected roller (43), one end of axle (45) is fixed at least 1 minor sprocket (44), connect chain (11) between two minor sprockets (44), one of them minor sprocket (44) connects small machine (46) through chain (11).
5. production line is peeled off in described electrolytic manganese automatization according to claim 1, it is characterized in that described ejecting plate mechanism (6) comprises support beams (41), upper several movable rollers (61) and at least 1 roller (43) of connecting of support beams (41), minor sprocket (44) on roller (43) warp beam (45) interconnects, and minor sprocket (44) connects small machine (46) through chain (11).
6. production line is peeled off in described electrolytic manganese automatization according to claim 1, it is characterized in that described panel turnover mechanism (8) comprises support (83), upper movable head sprocket (30), sprocket wheel (103) and the fork plate (39) installed of support (83), connect special-shaped chain (81) between head sprocket (30) and the sprocket wheel (103), special-shaped chain (81) is provided with some hook plates (82).
7. production line is peeled off in described electrolytic manganese automatization according to claim 1, it is characterized in that all being provided with at least two chains (11) on described pickling tub (7), Ultrasonic Cleaners (9) and the flushing tank (10).
8. production line is peeled off in described electrolytic manganese automatization according to claim 1, it is characterized in that described at least one side of advancing panel assembly (1), input board device (3), manganese stripping machine (5) and going out grillage (13) is provided with pedal.
CN201210276879.3A 2012-02-07 2012-08-07 Automatic stripping production line for electrolytic manganese CN102851711B (en)

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CN201210025908 2012-02-07
CN2012100259089 2012-02-07
CN201210025908.9 2012-02-07
CN201210276879.3A CN102851711B (en) 2012-02-07 2012-08-07 Automatic stripping production line for electrolytic manganese

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CN201210276879.3A CN102851711B (en) 2012-02-07 2012-08-07 Automatic stripping production line for electrolytic manganese

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CN102851711B CN102851711B (en) 2015-03-11

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CN201210203017.8A CN102851710B (en) 2012-02-07 2012-06-19 Automatic plate feeding apparatus used in electrolytic manganese automatic stripping production line
CN201210203018.2A Active CN103290435B (en) 2012-02-07 2012-06-19 The automatic plate output device of production line is peeled off in electrolytic manganese automatization
CN201210276879.3A CN102851711B (en) 2012-02-07 2012-08-07 Automatic stripping production line for electrolytic manganese
CN201210361515.5A CN102899691B (en) 2012-02-07 2012-09-26 Anode mud cleaning device for electrolytic lead anode plates

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CN201210203018.2A Active CN103290435B (en) 2012-02-07 2012-06-19 The automatic plate output device of production line is peeled off in electrolytic manganese automatization

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CN103382563A (en) * 2013-07-12 2013-11-06 陈天贵 Multifunctional electrolytic manganese oven
CN104499005A (en) * 2014-12-04 2015-04-08 株洲优瑞科有色装备有限公司 Device and method for scraping, replenishing and transferring plate by robot after zinc stripping and zinc-stripping production line
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CN102851710A (en) 2013-01-02
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