CN202162173U - Ultrasonic cleaner for electrolytic lead anode plate - Google Patents
Ultrasonic cleaner for electrolytic lead anode plate Download PDFInfo
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- CN202162173U CN202162173U CN2011202188464U CN201120218846U CN202162173U CN 202162173 U CN202162173 U CN 202162173U CN 2011202188464 U CN2011202188464 U CN 2011202188464U CN 201120218846 U CN201120218846 U CN 201120218846U CN 202162173 U CN202162173 U CN 202162173U
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- 238000004140 cleaning Methods 0.000 claims abstract description 72
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 20
- 238000012432 intermediate storage Methods 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000012530 fluid Substances 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000010297 mechanical methods and process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
本实用新型公开了一种电解铅阳极板超声波清洗机，包括清洗槽，清洗槽内盛装有清洗液和带泥的铅阳极板，所述清洗槽外壁设置有超声波发生器，清洗槽内部左右侧面和底部设置有多组超声波换能器；所述铅阳极板放置于清洗槽内，并垂直于清洗槽底部；所述清洗槽底部设有放液口，所述放液口下部设有阳极泥和清洗液二者混合液的中间储槽。采用本实用新型清洗机清洗带泥的铅阳极板，清洗时间短、清洗效果好，从而解放了劳动力，提高了劳动生产率；并且污染少、能耗低，符合现代化企业节能、环保、高效的要求。
The utility model discloses an ultrasonic cleaning machine for an electrolytic lead anode plate, which comprises a cleaning tank in which a cleaning liquid and a lead anode plate with mud are contained. The outer wall of the cleaning tank is provided with an ultrasonic generator. and the bottom are provided with multiple groups of ultrasonic transducers; the lead anode plate is placed in the cleaning tank and is perpendicular to the bottom of the cleaning tank; the bottom of the cleaning tank is provided with a discharge port, and the lower part of the discharge port is provided with anode slime An intermediate storage tank for the mixture of cleaning fluid and cleaning fluid. Using the cleaning machine of the utility model to clean the lead anode plate with mud has short cleaning time and good cleaning effect, thereby liberating the labor force and improving labor productivity; and it has less pollution and low energy consumption, which meets the requirements of modern enterprises for energy saving, environmental protection and high efficiency. .
Description
技术领域 technical field
本实用新型涉及一种清洗装置，特别是涉及一种适合于电解铅厂带有阳极泥的阳极板超声波清洗机。 The utility model relates to a cleaning device, in particular to an ultrasonic cleaning machine for anode plates with anode slime suitable for electrolytic lead factories.
背景技术 Background technique
目前，大多数电解铅厂对带有阳极泥的阳极板均采用比较原始的机械方式进行清洗，即采用机械刷子进行清洗。由于需要清洗的阳极板本身较重，人力对其移动较为困难，一般需要采用行车等机械设备进行移动，移动固定后，将其刷子固定于待洗的阳极板两侧进行机械式刷洗。采用这种机械方式进行清洗阳极板，清洗的时间较长，清洗效率较低，达不到最优化的清洗效果；并且机械刷子对于高强度的运作模式，很容易造成损坏，也很难修理，较大频率的更换也会造成生产成本的增加，不符合企业高效、节能的标准。因此，这种原始的工作模式与现代化的生产模式极不相称。 At present, most electrolytic lead factories use a relatively primitive mechanical method to clean the anode plates with anode slime, that is, use mechanical brushes for cleaning. Since the anode plate to be cleaned is heavy, it is difficult to move it manually. Generally, mechanical equipment such as driving is required to move it. After the movement is fixed, the brushes are fixed on both sides of the anode plate to be cleaned for mechanical scrubbing. Using this mechanical method to clean the anode plate takes a long time, the cleaning efficiency is low, and the optimal cleaning effect cannot be achieved; and the mechanical brush is easy to cause damage to the high-strength operation mode, and it is also difficult to repair. Higher frequency of replacement will also increase the production cost, which does not meet the enterprise's high efficiency and energy saving standards. Therefore, this primitive working mode is extremely disproportionate to the modern production mode.
随着生产技术的不断发展与提高，企业规模的不断扩大，生产效率的加速，对企业生产线的自动化要求越来越高，节能、环保、高效成为了现代化生产设备所追求的目标。因此，高效生产的企业急需一种效率高、能减轻工人劳动强度的清洗设备。 With the continuous development and improvement of production technology, the continuous expansion of enterprise scale and the acceleration of production efficiency, the requirements for the automation of enterprise production lines are getting higher and higher. Energy saving, environmental protection and high efficiency have become the goals pursued by modern production equipment. Therefore, high-efficiency production enterprises urgently need a cleaning equipment with high efficiency and can reduce the labor intensity of workers.
超声波清洗与现有机械方式清洗相比，具有清洗效率高、残留物少，并且清洗时间短。因此，本公司将其超声波清洗技术应用到待洗的阳极板上，成功研制出一种电解铅阳极板超声波清洗机。 Compared with existing mechanical cleaning, ultrasonic cleaning has high cleaning efficiency, less residue, and short cleaning time. Therefore, our company applied its ultrasonic cleaning technology to the anode plate to be washed, and successfully developed an ultrasonic cleaning machine for electrolytic lead anode plate.
发明内容 Contents of the invention
本实用新型的发明目的是克服目前机械方式清洗电解铅阳极板的不足之处，提供一种电解铅阳极板超声波清洗机。采用本实用新型进行清洗带泥的铅阳极板，清洗时间短、清洗效果好，从而解放了劳动力，提高了劳动生产率；并且污染少、能耗低，符合现代化企业节能、环保、高效的要求。 The purpose of the invention of the utility model is to overcome the shortcomings of the current mechanical method for cleaning the electrolytic lead anode plate, and provide an ultrasonic cleaning machine for the electrolytic lead anode plate. The utility model is used to clean the lead anode plate with mud, the cleaning time is short and the cleaning effect is good, thereby liberating the labor force and improving the labor productivity; and the pollution is less and the energy consumption is low, which meets the requirements of modern enterprises for energy saving, environmental protection and high efficiency.
为了解决上述问题，本实用新型采用的技术方案是： In order to solve the above problems, the technical solution adopted by the utility model is:
本实用新型提供一种电解铅阳极板超声波清洗机，包括清洗槽，清洗槽内盛装有清洗液和带泥的铅阳极板，其中：所述清洗槽外壁设置有超声波发生器，清洗槽内部左右侧面和底部设置有多组超声波换能器；所述铅阳极板放置于清洗槽内，并垂直于清洗槽底部，所述清洗槽内部放置的铅阳极板之间的距离为80～100mm。 The utility model provides an ultrasonic cleaner for an electrolytic lead anode plate, which includes a cleaning tank in which a cleaning liquid and a lead anode plate with mud are contained, wherein: the outer wall of the cleaning tank is provided with an ultrasonic generator, and the inside of the cleaning tank is left and right Multiple sets of ultrasonic transducers are arranged on the side and the bottom; the lead anode plates are placed in the cleaning tank and are perpendicular to the bottom of the cleaning tank, and the distance between the lead anode plates placed inside the cleaning tank is 80-100 mm.
根据上述的电解铅阳极板超声波清洗机，所述清洗槽外壳采用不锈钢焊接而成。 According to the above-mentioned ultrasonic cleaning machine for electrolytic lead anode plates, the shell of the cleaning tank is welded by stainless steel.
根据上述的电解铅阳极板超声波清洗机，所述铅阳极板垂直于清洗槽底部是通过铅阳极板上设有的阳极大耳设置于清洗槽内并垂直于清洗槽底部。 According to the above electrolytic lead anode plate ultrasonic cleaning machine, the lead anode plate is perpendicular to the bottom of the cleaning tank by setting the anode ear on the lead anode plate in the cleaning tank and perpendicular to the bottom of the cleaning tank.
根据上述的电解铅阳极板超声波清洗机，所述清洗槽底部设有放液口。 According to the above-mentioned ultrasonic cleaning machine for electrolytic lead anode plates, a liquid discharge port is provided at the bottom of the cleaning tank.
根据上述的电解铅阳极板超声波清洗机，所述放液口下部设有阳极泥和清洗液二者混合液的中间储槽。 According to the above-mentioned ultrasonic cleaning machine for electrolytic lead anode plates, the lower part of the liquid discharge port is provided with an intermediate storage tank for the mixture of anode slime and cleaning liquid.
根据上述的电解铅阳极板超声波清洗机，所述清洗槽底部设有放液口。正常工作时用pvc板堵住放液口，清洗后排放液体时用挂钩拉开pvc板，将清洗液及阳极泥二者的混合液体放入清洗槽下部设有的中间储槽，然后用泵打入阳极泥搅拌槽。 According to the above-mentioned ultrasonic cleaning machine for electrolytic lead anode plates, a liquid discharge port is provided at the bottom of the cleaning tank. During normal operation, use a pvc plate to block the liquid discharge port, and when the liquid is discharged after cleaning, use a hook to pull the pvc plate, put the mixed liquid of cleaning liquid and anode slime into the intermediate storage tank at the bottom of the cleaning tank, and then use the pump Pour into the anode slime mixing tank.
本实用新型的积极有益效果：Positive beneficial effects of the utility model:
1、本实用新型将超声波清洗技术应用到电解铅阳极板的清洗中，研制出一种电解铅阳极板超声波清洗机，采用本实用新型产品进行清洗带泥的铅阳极板，从而能更好的保护铅阳极板，使其在不受任何损伤的条件下将附着在上面的残留阳极泥清洗干净。 1. The utility model applies the ultrasonic cleaning technology to the cleaning of the electrolytic lead anode plate, and develops an ultrasonic cleaning machine for the electrolytic lead anode plate. The product of the utility model is used to clean the lead anode plate with mud, so that it can be better Protect the lead anode plate so that it can clean the residual anode slime attached to it without any damage.
2、采用本实用新型产品清洗带有阳极泥的阳极板，其清洗时间短、清洗效果好，从而大大提高了清洗效率；并且该清洗控制自动化程度高，从而解放了劳动力，大大降低了劳动强度，提高了劳动生产率。 2. Using the product of the utility model to clean the anode plate with anode slime, the cleaning time is short and the cleaning effect is good, thereby greatly improving the cleaning efficiency; and the cleaning control is highly automated, thereby liberating the labor force and greatly reducing the labor intensity , increased labor productivity.
3、采用本实用新型产品清洗带有阳极泥的阳极板，污染少、能耗低，符合现代化企业节能、环保、高效的要求。 3. Using the product of the utility model to clean the anode plate with anode mud has less pollution and low energy consumption, which meets the requirements of energy saving, environmental protection and high efficiency of modern enterprises.
四、附图说明：4. Description of drawings:
图1 本实用新型电解铅阳极板超声波清洗机的结构示意图 Figure 1 Schematic diagram of the structure of the utility model electrolytic lead anode plate ultrasonic cleaning machine
五、具体实施方式：5. Specific implementation methods:
以下结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
图1中：1为清洗槽，2为超声波发生器，3为超声波换能器，4为铅阳极板，5为铅阳极板上的大耳，6为中间储槽，7为放液口。 Among Fig. 1: 1 is a cleaning tank, 2 is an ultrasonic generator, 3 is an ultrasonic transducer, 4 is a lead anode plate, 5 is a big ear on the lead anode plate, 6 is an intermediate storage tank, and 7 is a discharge port.
实施例1： Example 1:
参见附图1，本实用新型电解铅阳极板超声波清洗机，包括清洗槽1，清洗槽1内盛装有清洗液和带泥的铅阳极板4，所述清洗槽1外壁设置有超声波发生器2，清洗槽1内部左右侧面和底部设置有多组超声波换能器3；所述铅阳极板4通过铅阳极板4上设有的阳极大耳5放置于清洗槽1内，并垂直于清洗槽1底部，所述清洗槽1内部放置的铅阳极板4之间的距离为80～100mm。
Referring to accompanying drawing 1, the electrolytic lead anode plate ultrasonic cleaning machine of the utility model comprises a cleaning tank 1, and a cleaning solution and a
实施例2：与实施例1基本相同，不同之处在于： Embodiment 2: basically the same as Embodiment 1, the difference is:
所述清洗槽1外壳采用不锈钢焊接而成；所述清洗槽1底部设有放液口7，放液口7下部设有中间储槽6，中间储槽6用于储藏清洗后的清洗液和洗掉的阳极泥二者的混合液；所述清洗槽1底部设有的放液口7，正常工作时用pvc板堵住放液口7，清洗后排放液体时用挂钩拉开pvc板，将清洗液及阳极泥的混合液体通过放液口7进入清洗槽下部设有的中间储槽，然后用泵打入阳极泥搅拌槽。
The shell of the cleaning tank 1 is welded by stainless steel; the bottom of the cleaning tank 1 is provided with a
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011202188464U CN202162173U (en) | 2011-06-27 | 2011-06-27 | Ultrasonic cleaner for electrolytic lead anode plate |
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| CN2011202188464U CN202162173U (en) | 2011-06-27 | 2011-06-27 | Ultrasonic cleaner for electrolytic lead anode plate |
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| CN202162173U true CN202162173U (en) | 2012-03-14 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102899691A (en) * | 2012-02-07 | 2013-01-30 | 湘潭大众整流器制造有限公司 | Anode mud cleaning device for electrolytic lead anode plates |
| CN103769389A (en) * | 2014-02-18 | 2014-05-07 | 云南驰宏锌锗股份有限公司 | Silver anode scrap washing complete device |
| CN104818500A (en) * | 2015-05-28 | 2015-08-05 | 永兴县鸿福金属有限公司 | Anode mud cleaning system |
| CN105214970A (en) * | 2014-05-27 | 2016-01-06 | 北京普莱德新能源电池科技有限公司 | A kind of battery pole piece ultrasonic wave separation equipment |
| CN105689325A (en) * | 2016-04-18 | 2016-06-22 | 北京哈密瓜科技有限公司 | Intelligent multifrequency ultrasonic cleaning device and method |
| CN109338415A (en) * | 2018-12-19 | 2019-02-15 | 永兴县鸿福金属有限公司 | A kind of electrolytic lead anode plate making device |
| CN117139281A (en) * | 2023-09-26 | 2023-12-01 | 中核四0四有限公司 | An ultrasonic cleaning electrolyzer plate device |
-
2011
- 2011-06-27 CN CN2011202188464U patent/CN202162173U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102899691A (en) * | 2012-02-07 | 2013-01-30 | 湘潭大众整流器制造有限公司 | Anode mud cleaning device for electrolytic lead anode plates |
| CN102899691B (en) * | 2012-02-07 | 2015-04-29 | 湘潭大众整流器制造有限公司 | Anode mud cleaning device for electrolytic lead anode plates |
| CN103769389A (en) * | 2014-02-18 | 2014-05-07 | 云南驰宏锌锗股份有限公司 | Silver anode scrap washing complete device |
| CN105214970A (en) * | 2014-05-27 | 2016-01-06 | 北京普莱德新能源电池科技有限公司 | A kind of battery pole piece ultrasonic wave separation equipment |
| CN105214970B (en) * | 2014-05-27 | 2017-06-06 | 北京普莱德新能源电池科技有限公司 | A kind of battery pole piece ultrasonic separation equipment |
| CN104818500A (en) * | 2015-05-28 | 2015-08-05 | 永兴县鸿福金属有限公司 | Anode mud cleaning system |
| CN105689325A (en) * | 2016-04-18 | 2016-06-22 | 北京哈密瓜科技有限公司 | Intelligent multifrequency ultrasonic cleaning device and method |
| CN109338415A (en) * | 2018-12-19 | 2019-02-15 | 永兴县鸿福金属有限公司 | A kind of electrolytic lead anode plate making device |
| CN117139281A (en) * | 2023-09-26 | 2023-12-01 | 中核四0四有限公司 | An ultrasonic cleaning electrolyzer plate device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120314 Termination date: 20120627 |