CN203764596U - Storage battery pole plate washing tank - Google Patents
Storage battery pole plate washing tank Download PDFInfo
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- CN203764596U CN203764596U CN201420135219.8U CN201420135219U CN203764596U CN 203764596 U CN203764596 U CN 203764596U CN 201420135219 U CN201420135219 U CN 201420135219U CN 203764596 U CN203764596 U CN 203764596U
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- 238000003860 storage Methods 0.000 title claims description 6
- 238000005406 washing Methods 0.000 title claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 150
- 238000004140 cleaning Methods 0.000 claims abstract description 63
- 239000002184 metal Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本实用新型公开了一种蓄电池极板清洗槽，属于蓄电池清洗设备领域。该清洗槽包括：槽体上端设置进水管；槽体底部设置出水管，出水管内设置循环水泵和出水管电磁阀门；出水管上方的槽体上均匀分布设置多个循环水管，各循环水管前端均设有循环水喷头，各循环水喷头均设置在槽体内，各循环水管后端经循环水管电磁阀门与循环水泵连接；超声波发生器设置在槽体的内壁上。通过设置多个循环水管和多个循环水管电磁阀门与循环水泵配合，能在槽体内形成水旋转，与超声波发生器的超声波配合，形成的水旋转与超声波的双重清洗方式清洗槽体内的蓄电池极板，解决了蓄电池极板清洗不均匀的问题，并可缩短极板清洗时间，提高极板清洗效率。
The utility model discloses a battery pole plate cleaning tank, which belongs to the field of battery cleaning equipment. The cleaning tank includes: a water inlet pipe is arranged at the upper end of the tank body; a water outlet pipe is arranged at the bottom of the tank body, a circulating water pump and an electromagnetic valve of the water outlet pipe are arranged in the water outlet pipe; Circulating water nozzles are provided, and each circulating water nozzle is arranged in the tank body, and the rear end of each circulating water pipe is connected with the circulating water pump through the electromagnetic valve of the circulating water pipe; the ultrasonic generator is arranged on the inner wall of the tank body. By setting multiple circulating water pipes and electromagnetic valves of multiple circulating water pipes to cooperate with the circulating water pump, water rotation can be formed in the tank, and in cooperation with the ultrasonic waves of the ultrasonic generator, the double cleaning method of water rotation and ultrasonic waves formed can clean the battery poles in the tank. plate, which solves the problem of uneven cleaning of the battery plate, shortens the cleaning time of the plate, and improves the cleaning efficiency of the plate.
Description
技术领域technical field
本实用新型涉及蓄电池清洗设备领域，特别是涉及一种用于蓄电池极板清洗蓄电池极板清洗槽。The utility model relates to the field of storage battery cleaning equipment, in particular to a storage tank for cleaning storage battery pole plates.
背景技术Background technique
蓄电池的极板一般是多孔结构，正是由于这样的多孔结构，因此在极板生产过程中会有一定量的硫酸残留在这些多孔结构中，若不出去这些残留的硫酸，会影响到蓄电池的使用性能以及寿命。The plates of batteries are generally of porous structure. Because of this porous structure, there will be a certain amount of sulfuric acid remaining in these porous structures during the production process of the plates. If the residual sulfuric acid is not removed, it will affect the use of batteries. performance and longevity.
目前，极板清洗的方法主要以人工自来水清洗为主，清洗效率低，极板清洗质量参差不齐，并且会造成人力物力以及资源的大量浪费，同时环境污染也很严重。如何解决在蓄电池生产过程中节约清洗水的同时提高极板清洗质量，即如何改进极板水洗装置，是蓄电池行业一直关注和期待解决的问题。针对上述人工自来水洗工艺的不足，许多生产厂家相继研发了不同的清洗极板新工艺及清洗装置，旨在提高极板清洗效率，降低成本，节约资源。如名称为中国发明专利“极板清洗机”（申请号：201110386428.0，申请公布号：CN103128076A）实现了极板清洗流水化，极板清洗比较均匀，提高了极板清洗效率，降低了工人的劳动强度；中国发明专利“蓄电池极板洗涤工艺”(申请号：200410023333.2，公开号：CN1585164A)提供了一种节能低耗，降低污染排放的蓄电池极板洗涤工艺。At present, the method of plate cleaning is mainly based on manual tap water cleaning, the cleaning efficiency is low, the quality of plate cleaning is uneven, and it will cause a lot of waste of manpower, material resources and resources, and the environmental pollution is also very serious. How to improve the quality of plate cleaning while saving cleaning water in the battery production process, that is, how to improve the plate washing device, is a problem that the battery industry has been paying attention to and looking forward to solving. In response to the shortcomings of the above-mentioned artificial tap water washing process, many manufacturers have successively developed different new processes and cleaning devices for cleaning the plates, aiming at improving the cleaning efficiency of the plates, reducing costs and saving resources. For example, the name of the Chinese invention patent "plate cleaning machine" (application number: 201110386428.0, application publication number: CN103128076A) realizes the flow of plate cleaning, and the plate cleaning is relatively uniform, which improves the cleaning efficiency of the plate and reduces the labor of workers. Strength; Chinese invention patent "battery plate washing process" (application number: 200410023333.2, publication number: CN1585164A) provides a battery plate washing process with energy saving, low consumption and pollution reduction.
虽然以上发明解决了传统工艺中的不足之处，也提供了一些新的工艺流程，对极板的清洗效果较传统方式有所提高，但仍存在不能有效清洗出极板孔洞中残余硫酸的问题，因此蓄电池极板清洗装置仍然还有很大的改进和完善空间。Although the above inventions solve the deficiencies in the traditional process, and also provide some new technological processes, the cleaning effect on the plate is improved compared with the traditional method, but there is still the problem that the residual sulfuric acid in the holes of the plate cannot be effectively cleaned. , so the battery plate cleaning device still has a lot of room for improvement and perfection.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种蓄电池极板清洗槽，能有效清洗出极板孔洞中的残余硫酸，提高极板清洗质量及清洗用水利用率，从而保证蓄电池的使用性能和寿命。The technical problem to be solved by the utility model is to provide a battery plate cleaning tank, which can effectively clean the residual sulfuric acid in the holes of the plate, improve the cleaning quality of the plate and the utilization rate of cleaning water, thereby ensuring the service performance and life of the battery.
为解决上述技术问题，本实用新型提供一种蓄电池极板清洗槽，包括：In order to solve the above technical problems, the utility model provides a battery plate cleaning tank, comprising:
槽体、进水管、出水管、循环水泵、出水管电磁阀门、多个循环水管、多个循环水管电磁阀门和超声波发生器；其中，Tank body, water inlet pipe, water outlet pipe, circulating water pump, electromagnetic valve of water outlet pipe, multiple circulating water pipes, multiple electromagnetic valves of circulating water pipe and ultrasonic generator; among them,
所述槽体上端设置所述进水管；The upper end of the tank body is provided with the water inlet pipe;
所述槽体底部设置所述出水管，所述出水管内设置所述循环水泵和出水管电磁阀门；The outlet pipe is arranged at the bottom of the tank, and the circulating water pump and the electromagnetic valve of the outlet pipe are arranged in the outlet pipe;
所述出水管上方的所述槽体上均匀分布设置多个所述循环水管，各循环水管前端均设有循环水喷头，各循环水喷头均设置在所述槽体内，所述各循环水管后端经所述循环水管电磁阀门与所述循环水泵连接；A plurality of circulating water pipes are evenly distributed on the tank body above the water outlet pipe, and each circulating water nozzle is provided with a circulating water nozzle at the front end, and each circulating water nozzle is arranged in the tank body. The end is connected to the circulating water pump through the electromagnetic valve of the circulating water pipe;
所述超声波发生器设置在所述槽体的内壁上。The ultrasonic generator is arranged on the inner wall of the tank.
本实用新型的有益效果为：通过设置多个循环水管和多个循环水管电磁阀门与循环水泵配合，能在槽体内形成水旋转，与超声波发生器的超声波配合，形成的水旋转与超声波的双重清洗方式清洗槽体内的蓄电池极板，解决了蓄电池极板清洗不均匀的问题，并可缩短极板清洗时间，提高极板清洗效率。The beneficial effect of the utility model is: by setting a plurality of circulating water pipes and a plurality of circulating water pipe electromagnetic valves to cooperate with the circulating water pump, water rotation can be formed in the tank body, and the combination of water rotation and ultrasonic waves formed by the cooperation of ultrasonic waves from the ultrasonic generator The cleaning method cleans the battery plates in the tank, which solves the problem of uneven cleaning of the battery plates, shortens the cleaning time of the plates, and improves the cleaning efficiency of the plates.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域的普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained based on these drawings without creative work.
图1为本实用新型实施例提供的蓄电池极板清洗槽的结构示意图；Fig. 1 is a schematic structural view of a battery plate cleaning tank provided by an embodiment of the present invention;
图2为图1中A处的示意图；Fig. 2 is the schematic diagram of place A in Fig. 1;
图中标号为：1-循环水泵，2-循环水管电磁阀门，3-循环水喷头，4-出水管电磁阀门，5-出水管，6-循环水管，7-进水管，8-超声波发生器，9-槽体。The labels in the figure are: 1-circulating water pump, 2-circulating water pipe electromagnetic valve, 3-circulating water nozzle, 4-water outlet pipe electromagnetic valve, 5-water outlet pipe, 6-circulating water pipe, 7-water inlet pipe, 8-ultrasonic generator , 9-tank body.
具体实施方式Detailed ways
下面对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型的保护范围。The technical solutions in the embodiments of the utility model are clearly and completely described below, obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
图1所示为本实用新型实施例提供的蓄电池极板清洗槽，可对蓄电池极板进行高效、自动清洗，该清洗槽包括：槽体、进水管、出水管、循环水泵、出水管电磁阀门、多个循环水管、多个循环水管电磁阀门和超声波发生器；其中，槽体上端设置进水管；槽体底部设置出水管，出水管内设置循环水泵和出水管电磁阀门；出水管上方的槽体上均匀分布设置多个循环水管，各循环水管前端均设有循环水喷头，各循环水喷头均设置在槽体内，各循环水管后端经循环水管电磁阀门与循环水泵连接；超声波发生器设置在槽体的内壁上。Figure 1 shows the battery plate cleaning tank provided by the embodiment of the utility model, which can efficiently and automatically clean the battery plate. The cleaning tank includes: tank body, water inlet pipe, water outlet pipe, circulating water pump, and electromagnetic valve of the water outlet pipe , multiple circulating water pipes, multiple circulating water pipe electromagnetic valves and ultrasonic generators; among them, the upper end of the tank body is provided with a water inlet pipe; the bottom of the tank body is provided with a water outlet pipe, and a circulating water pump and an outlet pipe electromagnetic valve are arranged in the outlet pipe; A number of circulating water pipes are evenly distributed on the top, and the front end of each circulating water pipe is equipped with a circulating water nozzle, and each circulating water nozzle is set in the tank body, and the rear end of each circulating water pipe is connected to the circulating water pump through the electromagnetic valve of the circulating water pipe; the ultrasonic generator is set in on the inner wall of the tank.
上述清洗槽中，槽体为容积10立方米的圆柱形硬质塑料桶。In the above-mentioned cleaning tank, the tank body is a cylindrical hard plastic barrel with a volume of 10 cubic meters.
上述清洗槽中，进水管为直径15cm的PVC塑料管，其从上端插入槽体内。In the above-mentioned cleaning tank, the water inlet pipe is a PVC plastic pipe with a diameter of 15 cm, which is inserted into the tank body from the upper end.
上述清洗槽中，出水管为直径30cm的PVC塑料管，出水管位于槽体底部的中心部位。In the above-mentioned cleaning tank, the outlet pipe is a PVC plastic pipe with a diameter of 30 cm, and the outlet pipe is located at the center of the bottom of the tank body.
上述清洗槽中，各循环水管为直径5cm的PVC塑料管。In the above cleaning tank, each circulating water pipe is a PVC plastic pipe with a diameter of 5 cm.
上述清洗槽中，循环水管均为六条，循环水管电磁阀门为六个；In the above-mentioned cleaning tank, there are six circulating water pipes and six electromagnetic valves for circulating water pipes;
各循环水管的循环水喷头为金属喷头；The circulating water nozzles of each circulating water pipe are metal nozzles;
各循环水管设置在槽体高度方向的中间部位，沿槽体均匀分布设置，各循环水管的循环水喷头与槽体的角度为100～150°（如图2所示），各循环水喷头的出水量20～25立方米/小时。Each circulating water pipe is arranged in the middle of the height direction of the tank body, and is evenly distributed along the tank body. The angle between the circulating water nozzles of each circulating water pipe and the tank body is 100-150° (as shown in Figure 2). The water output is 20-25 cubic meters per hour.
上述清洗槽中，超声波发生器的频率为20kHz～25kHz，功率为600W。In the above-mentioned cleaning tank, the frequency of the ultrasonic generator is 20kHz-25kHz, and the power is 600W.
下面结合具体实施例对本实用新型的蓄电池极板清洗槽作进一步说明。The battery pole plate cleaning tank of the present utility model will be further described below in combination with specific embodiments.
图1、2所示为本实用新型实施例的蓄电池极板清洗槽，包括：循环水泵1，循环水管电磁阀门2，循环水喷头3，出水管电磁阀门4，出水管5，循环水管6，进水管7，超声波发生器8和槽体9；其中槽体上端设置进水管7，槽体底部设置出水管5，出水管5内设置循环水泵1和出水管电磁阀门4，出水管5两侧设有与槽体中部相连接的多个循环水管6，每条循环水管6上设置有循环水管电磁阀门2，各循环水管6在前端均配置有循环水喷头3，各循环水喷头3围绕筒体均匀分布设置在槽体9内，并设置在槽体9的中间部位（槽体9高度方向上的中间部位），槽体9内壁上安装有超声波发生器8，共同构成了一个循环水可以旋流并带有超声波清洗的蓄电池极板自动清洗槽。Figures 1 and 2 show the battery plate cleaning tank of the embodiment of the present invention, including: circulating water pump 1, circulating water pipe electromagnetic valve 2, circulating water nozzle 3, water outlet pipe electromagnetic valve 4, water outlet pipe 5, circulating water pipe 6, The water inlet pipe 7, the ultrasonic generator 8 and the tank body 9; the water inlet pipe 7 is arranged at the upper end of the tank body, the water outlet pipe 5 is arranged at the bottom of the tank body, the circulating water pump 1 and the water outlet pipe electromagnetic valve 4 are arranged in the water outlet pipe 5, and the two sides of the water outlet pipe 5 There are a plurality of circulating water pipes 6 connected to the middle of the tank body, each circulating water pipe 6 is provided with a circulating water pipe electromagnetic valve 2, each circulating water pipe 6 is equipped with a circulating water nozzle 3 at the front end, and each circulating water nozzle 3 surrounds the cylinder The body is evenly distributed in the tank body 9, and is arranged in the middle part of the tank body 9 (the middle part in the height direction of the tank body 9), and the ultrasonic generator 8 is installed on the inner wall of the tank body 9, which together constitute a circulating water that can Swirl flow and automatic battery plate cleaning tank with ultrasonic cleaning.
上述蓄电池极板清洗槽中，槽体为圆柱形，容积为10m3，为硬质塑料材质的桶体；水管直径为15cm，为PVC塑料管，进水管总数为一条；出水管直径为30cm，为PVC塑料管，出水管总数为一条，位于槽体底部的中心部位；循环水管的直径为5cm，为PVC塑料管，循环水管总数为6条；循环水喷头有六个，为金属喷头，循环水喷头与槽体的角度α为100～150°（参见图2），各循环水喷头的出水量20～25m3/h；设置在槽体内壁上的超声波发生器的频率为20kHz～25kHz。In the battery plate cleaning tank mentioned above, the tank body is cylindrical, with a volume of 10m 3 , and is made of hard plastic material; the diameter of the water pipe is 15cm, which is PVC plastic pipe, and the total number of water inlet pipes is one; the diameter of the water outlet pipe is 30cm, It is a PVC plastic pipe, and the total number of outlet pipes is one, which is located at the center of the bottom of the tank; the diameter of the circulating water pipe is 5cm, and it is a PVC plastic pipe, and the total number of circulating water pipes is 6; there are six circulating water nozzles, which are metal nozzles and circulate The angle α between the water nozzle and the tank body is 100-150° (see Figure 2), and the water output of each circulating water nozzle is 20-25m 3 /h; the frequency of the ultrasonic generator installed on the inner wall of the tank is 20kHz-25kHz.
上述结构的蓄电池极板清洗槽可以形成水旋转并带有超声波的方式清洗槽体内的蓄电池极板，解决了蓄电池极板清洗不均匀的问题，并可缩短极板清洗时间，提高极板清洗效率。The battery plate cleaning tank with the above structure can form water rotation and clean the battery plates in the tank in an ultrasonic way, which solves the problem of uneven cleaning of the battery plates, shortens the cleaning time of the plates, and improves the cleaning efficiency of the plates .
采用本实用新型所述的蓄电池极板清洗槽进行极板水洗方法为：首先将蓄电池极板依次放入圆柱形槽体中，关闭出水管电磁阀门，打开循环水管电磁阀门，然后通过进水管将清洗用水送入清洗槽中，清洗水量为7～9m3，进水完毕后开启位于槽体下方的循环水泵和超声波发生器，抽出槽体中的清洗水并经过循环水管后由循环水喷头喷向待清洗的极板，由于循环水喷头是均匀的分布在槽体的四周，因此槽体中的水流会形成一个旋转的水流，不断的冲刷极板，同时超声波发生器开始工作并在水流中产生大量的小气泡，这些气泡能进入极板的孔洞之中挤出其中的残余硫酸。极板清洗过程持续25～30min后即清洗完毕，这时关闭循环水管管电磁阀门、循环水泵和超声波发生器，检查清洗用水是否可用，可用即清洗下一批极板，不可用即打开出水管电磁阀门，通过槽体下方的出水管排出并加以再生，以重复利用。Using the battery plate cleaning tank described in the utility model to wash the plate is as follows: firstly put the battery plate into the cylindrical tank in sequence, close the electromagnetic valve of the water outlet pipe, open the electromagnetic valve of the circulating water pipe, and then drain the water through the water inlet pipe. The cleaning water is sent into the cleaning tank, the cleaning water volume is 7 ~ 9m 3 , after the water intake is completed, the circulating water pump and the ultrasonic generator located under the tank are turned on, the cleaning water in the tank is drawn out and sprayed by the circulating water nozzle after passing through the circulating water pipe. To the electrode plate to be cleaned, since the circulating water nozzles are evenly distributed around the tank, the water flow in the tank will form a rotating water flow, which will continuously wash the electrode plate, and at the same time, the ultrasonic generator will start working and in the water flow. A large number of small bubbles are produced, and these bubbles can enter the holes of the plate to squeeze out the residual sulfuric acid. The plate cleaning process lasts for 25 to 30 minutes and then the cleaning is completed. At this time, close the electromagnetic valve of the circulating water pipe, the circulating water pump and the ultrasonic generator to check whether the cleaning water is available. If it is available, clean the next batch of plates. If it is not available, open the outlet pipe The electromagnetic valve is discharged through the outlet pipe under the tank and regenerated for reuse.
以上所述，仅为本实用新型较佳的具体实施方式，但本实用新型的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内，可轻易想到的变化或替换，都应涵盖在本实用新型的保护范围之内。因此，本实用新型的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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| CN201420135219.8U CN203764596U (en) | 2014-03-24 | 2014-03-24 | Storage battery pole plate washing tank |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106654399A (en) * | 2016-11-17 | 2017-05-10 | 上海空间电源研究所 | Method for efficiently and automatically clearing residual alkali solution after formation of zinc-silver battery pole piece |
| CN108015277A (en) * | 2017-11-24 | 2018-05-11 | 北京遥感设备研究所 | A kind of 3D printing cold plate runner automatic flushing device |
| CN111250474A (en) * | 2020-03-27 | 2020-06-09 | 上海应用技术大学 | An ultrasonic degreasing device |
| CN119426248A (en) * | 2024-11-13 | 2025-02-14 | 西部金属材料股份有限公司 | A rotary metal bipolar plate cleaning device |
-
2014
- 2014-03-24 CN CN201420135219.8U patent/CN203764596U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106654399A (en) * | 2016-11-17 | 2017-05-10 | 上海空间电源研究所 | Method for efficiently and automatically clearing residual alkali solution after formation of zinc-silver battery pole piece |
| CN108015277A (en) * | 2017-11-24 | 2018-05-11 | 北京遥感设备研究所 | A kind of 3D printing cold plate runner automatic flushing device |
| CN111250474A (en) * | 2020-03-27 | 2020-06-09 | 上海应用技术大学 | An ultrasonic degreasing device |
| CN119426248A (en) * | 2024-11-13 | 2025-02-14 | 西部金属材料股份有限公司 | A rotary metal bipolar plate cleaning device |
| CN119426248B (en) * | 2024-11-13 | 2025-09-26 | 西部金属材料股份有限公司 | A rotary metal bipolar plate cleaning device |
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