The surface waviness control method of single-point diamond turning method machining large-sized optical elements
Technical field
The present invention relates to the surface waviness control method of single-point diamond turning method machining large-sized optical elements, belong to large scale fragility optical element ultraprecise manufacture field.
Background technology
The progress that human civilization is historical, the energy is performed meritorious deeds never to be obliterated.To coal, the application of " fossil fuels " such as oil, natural gases is advanced human social economy's construction, big step of life civilization from the bavin firewood.But, human to depositing the dependence of " fossil fuel " that form in 1 years, when impelling social high speed development, caused energy crisis hard to carry on." fossil fuel " burning is exactly the arch-criminal that atmosphere pollution, acid rain, greenhouse effects etc. destroy ecology and contaminated environment, and seeking new forms of energy has been the task of top priority of survival and development of mankind.Fusion energy resource cleaning, pollution-free and almost inexhaustible, utilizing the laser controlling nuclear fusion to obtain the energy is the desirable approach that does not solve energy problem, each developed country all pays close attention to it at present.The laser that laser driver is exported requires to have good beam quality, sufficiently high laser energy and power density; Need be used a large amount of electric light, nonlinear optical material element for satisfying this requirement, like KDP (potassium dihydrogen phosphate) crystal, neodymium glass, K9 glass, quartz glass etc.Laser constraint nuclear fusion device is high accuracy face shape, super-smooth surface to the common requirement of these elements; Large scale and big batch; Wherein, to the not only demanding surface figure accuracy face of KDP crystal and to surface waviness and frequency-domain index very harsh requirement is arranged also.Surface waviness and the defective meeting of frequency-domain index PSD1 cause the self-focusing of light beam, and the material property of damage KDP crystal threatens whole system safety.Because the KDP crystal is soft crisp material, and is the typical nonlinear crystal, generally adopts the method for big cutterhead fly cutter single-point diamond turning (SPDT) that this material is processed at present both at home and abroad.Right face; Because main-shaft axis is vertical all the time with workpiece, main shaft is reflected in the cycle movement of vertical direction on the surface of workpiece and has just formed periodic longitudinal stripe, if this striped drops on the evaluation interval (2.5mm-33mm) of PSD1; Very easily cause the defective of PSD1 evaluation index; Cause the damage of KDP crystal, even the collapsibility of whole system destruction, be the mismachining tolerance that must control.
Summary of the invention
The present invention seeks to provides a kind of surface waviness control method of single-point diamond turning method machining large-sized optical elements in order to solve the existing SPDT method problem that waviness error, frequency domain evaluation index PSD1 are difficult to guarantee when the machining large-sized optical elements.
The surface waviness control method of single-point diamond turning method machining large-sized optical elements according to the invention; This method is based on the machining tool realization; Said machining tool comprises support, crossbeam, attachment bolt, main shaft, two columns and three leveling pads, and two leveling pads are set between left side column and the crossbeam, and a leveling pad is set between right side column and the crossbeam; Each leveling pad has three wedge shape spherical support bodies; The upper surface of said three wedge shape spherical support bodies contacts with the lower surface of crossbeam, fixes through attachment bolt between leveling pad and the crossbeam, and this method may further comprise the steps:
Step 1: utilize machining tool that large-sized optical elements U is carried out the roughing first time;
Step 2: utilize the vertical stripe number and the PSD1 value of the large-sized optical elements after the interferometer detection is processed, obtain the space periodic T of longitudinal stripe according to the vertical stripe number of large-sized optical elements;
Step 3: space periodic T and PSD1 value through longitudinal stripe judge that the rigidity of machining tool is too high or low excessively, decision adjustment direction,
As T>=33mm, and PSD1>15nm
2During mm, show that the rigidity of machining tool is low excessively, execution in step four;
As T<33mm, and PSD1>15nm
2During mm, show that the rigidity of machining tool is too high, execution in step five;
As PSD1≤15nm
2During mm, satisfy the frequency-domain index processing request, show that the rigidity that adds lathe is normal, accomplish the waviness error of single-point diamond turning method machining large-sized optical elements U and the control of frequency-domain index PSD1;
Step 4: the average pressure between three wedge shape spherical support bodies of increase crossbeam and leveling pad, execution in step six then;
Step 5: reduce average pressure or contact stiffness between three wedge shape spherical support bodies of crossbeam and leveling pad, execution in step six then;
Step 6: large-sized optical elements U is carried out the processing of secondary ultraprecise,
Step 7: utilize interferometer to detect the PSD1 value of said large-sized optical elements U again again,
Step 8: determining step seven detects the PSD1 that obtains and whether satisfies fusion system requirements PSD1≤15nm
2Mm;
If do not satisfy, return step 2, adjust processing once more;
If satisfy, accomplish the waviness error of single-point diamond turning method machining large-sized optical elements U and the control of frequency-domain index PSD1.
Advantage of the present invention: the present invention can realize the accurate Detection & Controling of single-point diamond turning optical element percent ripple; The present invention is through the contact stiffness between adjustment supporter and the crossbeam; Reach purpose through the intrinsic frequency that changes lathe, be used the waviness error and the frequency-domain index PSD1 that have realized processed large-sized optical elements with interferometer and be controlled in the scope of fusion system requirements workpiece percent ripple (longitudinal stripe) control; Method of the present invention has realized the control of waviness error, and this control principle is simple, handling safety, and reliable results, significant to the ICF engineering.
Description of drawings
Fig. 1 is the flow chart of the surface waviness control method of single-point diamond turning method machining large-sized optical elements according to the invention;
Fig. 2 is the structural representation of the existing machining tool of the inventive method utilization;
Fig. 3 is the sketch map of detected large-sized optical elements longitudinal stripe among the present invention.
The specific embodiment
The specific embodiment one: this embodiment is described below in conjunction with Fig. 1 to Fig. 3; The surface waviness control method of the said single-point diamond turning method machining large-sized optical elements of this embodiment; This method is based on the machining tool realization; Said machining tool comprises support 1, crossbeam 2, attachment bolt 3, main shaft 4, two columns 5 and three leveling pads 6, and two leveling pads are set between left side column 5 and the crossbeam 2, and a leveling pad 6 is set between right side column 5 and the crossbeam 2; Each leveling pad 6 has three wedge shape spherical support bodies; The upper surface of said three wedge shape spherical support bodies contacts with the lower surface of crossbeam 2, and fixing through attachment bolt 3 between leveling pad 6 and the crossbeam 2, this method may further comprise the steps:
Step 1: utilize machining tool that large-sized optical elements U is carried out the roughing first time;
Step 2: utilize the vertical stripe number and the PSD1 value of the large-sized optical elements after the interferometer detection is processed, obtain the space periodic T of longitudinal stripe according to the vertical stripe number of large-sized optical elements;
Step 3: space periodic T and PSD1 value through longitudinal stripe judge that the rigidity of machining tool is too high or low excessively, decision adjustment direction,
As T>=33mm, and PSD1>15nm
2During mm, show that the rigidity of machining tool is low excessively, execution in step four;
As T<33mm, and PSD1>15nm
2During mm, show that the rigidity of machining tool is too high, execution in step five;
As PSD1≤15nm
2During mm, satisfy the frequency-domain index processing request, show that the rigidity that adds lathe is normal, accomplish the waviness error of single-point diamond turning method machining large-sized optical elements U and the control of frequency-domain index PSD1;
Step 4: the average pressure between three wedge shape spherical support bodies of increase crossbeam 2 and leveling pad 6, execution in step six then;
Step 5: reduce average pressure or contact stiffness between three wedge shape spherical support bodies of crossbeam 2 and leveling pad 6, execution in step six then;
Step 6: large-sized optical elements U is carried out the processing of secondary ultraprecise,
Step 7: utilize interferometer to detect the PSD1 value of said large-sized optical elements U again again,
Step 8: determining step seven detects the PSD1 that obtains and whether satisfies fusion system requirements PSD1≤15nm
2Mm;
If do not satisfy, return step 2, adjust processing once more;
If satisfy, accomplish the waviness error of single-point diamond turning method machining large-sized optical elements U and the control of frequency-domain index PSD1.
In this embodiment; Being used for the interferometer of measuring element longitudinal stripe and frequency-domain index PSD1 is the laser digital interferometer that U.S. Veeco company produces; It utilizes interference technique detection plane, sphere face shape real-time; Opticator adopts non-rope principle of interference, and digital processing partly adopts a phase method and two kinds of methods of the Schlieren method to carry out the interference pattern interpretation, and repeatable accuracy can reach 1/100 wavelength peak-to-valley value.
In this embodiment, the Veeco interferometer that is adopted is very responsive to vibrations, need take relevant isolation measure during actual measurement.
In this embodiment the pad that just adopts require flatness good, can adopt to grind to obtain.
The specific embodiment two: this embodiment is described further embodiment one; Increase the average pressure between three wedge shape spherical support bodies of crossbeam 2 and leveling pad 6 through the pretightning force that increases attachment bolt 3 in the step 4, the pretightning force of each increase is 30 newton~50 newton.
The specific embodiment three: this embodiment is described further embodiment one or two; Reduce the average pressure between three wedge shape spherical support bodies of crossbeam 2 and leveling pad 6 through the pretightning force that reduces attachment bolt 3 in the step 5, the pretightning force that at every turn reduces is 30 newton~50 newton.
The specific embodiment four: this embodiment is described further embodiment one or two; Reduce the contact area between the two through on the contact-making surface between three wedge shape spherical support bodies of crossbeam 2 and leveling pad 6, placing small-sized pad in the step 5; And then the contact stiffness between three wedge shape spherical support bodies of minimizing crossbeam 2 and leveling pad 6; Increase by 1~2 small-sized pad between each each wedge shape spherical support body and the crossbeam 2, the thickness of each small-sized pad is 0.1cm~0.5cm.