CN109014352A - A kind of processing method of the micro- striped of lens and lens with micro- striped - Google Patents

A kind of processing method of the micro- striped of lens and lens with micro- striped Download PDF

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Publication number
CN109014352A
CN109014352A CN201810512308.2A CN201810512308A CN109014352A CN 109014352 A CN109014352 A CN 109014352A CN 201810512308 A CN201810512308 A CN 201810512308A CN 109014352 A CN109014352 A CN 109014352A
Authority
CN
China
Prior art keywords
striped
lens
micro
processing method
parallel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810512308.2A
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Chinese (zh)
Inventor
李朝晖
田佳
仇恒坦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Xingyu Automotive Lighting Systems Co Ltd
Original Assignee
Changzhou Xingyu Automotive Lighting Systems Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changzhou Xingyu Automotive Lighting Systems Co Ltd filed Critical Changzhou Xingyu Automotive Lighting Systems Co Ltd
Priority to CN201810512308.2A priority Critical patent/CN109014352A/en
Publication of CN109014352A publication Critical patent/CN109014352A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/255Lenses with a front view of circular or truncated circular outline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/18Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/275Lens surfaces, e.g. coatings or surface structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10Use or application of lighting devices on or in particular types of vehicles for land vehicles

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The present invention relates to a kind of lens of car light, and in particular to a kind of processing method of the micro- striped of lens and the lens with micro- striped.A kind of processing method of the micro- striped of lens includes the following steps: S1, chooses milling cutter, sets machined parameters;S2, carry out striped processing in the outer surface of lens: milling cutter processes multiple travers being parallel to each other, further along longitudinal direction feed, processes multiple longitudinal stripes being parallel to each other first along transverse direction feed;Or milling cutter first feed in a longitudinal direction, multiple longitudinal stripes being parallel to each other are processed, further along transverse direction feed, process multiple travers being parallel to each other.It solves lens in the prior art and is unable to improve light and be also easy to produce dark space, and "cut-off"line not enough clearly defect.

Description

A kind of processing method of the micro- striped of lens and lens with micro- striped
Technical field
The present invention relates to a kind of lens of car light, and in particular to the processing method of a kind of micro- striped of lens and with the saturating of micro- striped Mirror.
Background technique
Automobile lighting lamp is the important component of automobile, and illumination effect directly affects the traffic safety of automobile. Traditional lens surface is all by polishing treatment, and surface is very smooth, such as: application No. is CN201420243796.9's Application discloses a kind of combined LED car light, and specifically discloses: including optical lens and unit lamp group;Optical lens interior lines Property array be equipped with and multiple unit lamp groups and successively abut, the plane of incidence and outgoing plane of optical lens pass through polishing treatment.It is above-mentioned Lens will lead to the generation and "cut-off"line not enough clearly defect of dark space.
Summary of the invention
Light is unable to improve in order to solve lens in the prior art and is also easy to produce dark space, and "cut-off"line is not enough clearly Defect, the lens the invention proposes a kind of processing method of the micro- striped of lens and with micro- striped can effectively solve the above problem. Technical scheme is as follows:
A kind of processing method of the micro- striped of lens, includes the following steps:
S1, milling cutter is chosen, sets machined parameters;
S2, carry out striped processing in the outer surface of lens: milling cutter first along transverse direction feed, processes multiple mutually flat Capable travers process multiple longitudinal stripes being parallel to each other further along longitudinal direction feed;Or milling cutter is first along vertical To direction feed, multiple longitudinal stripes being parallel to each other are processed, further along transverse direction feed, process multiple be parallel to each other Travers.The netted micro- striped of surface band can be processed by above-mentioned processing method, it can be to the light projected through lens Injection angle be adjusted, solve car light and be also easy to produce dark space, and "cut-off"line not enough clearly defect.
Further, the milling cutter is spherical cutter.
Further, the tip radius of the spherical cutter is 0.5mm, and revolving speed is 30,000 revolution per seconds.
Further, the machined parameters include streak height and striped step pitch.
Further, the streak height is 0.01-0.5mm, and the striped step pitch is 0.1-0.5mm.
Further, the travers and the annular ribs extend to another side from the one side edge of outer surface Edge.
Further, the travers are transversely to the machine direction striped.
It further, further include being processed by shot blasting to the outer surface of lens before the step S2.
The lens with micro- striped processed using the processing method of the micro- striped of lens.
Based on the above-mentioned technical proposal, the technical effect achieved by the present invention are as follows: the processing of the micro- striped of lens of the invention Method can process required micro- striped on lens, it is processed after the lens with micro- striated structure dipped beam light and shade is cut Only the uniformity of line and light type has apparent improvement, by micro- striped on setting lens, to the radiation direction of injection It is adjusted, makes some light after lens mostly by primary event, the light uniformity of injection is more preferable, solves distance-light Haves the defects that dark space with front fog lamp light type, but also the "cut-off"line of dipped beam is more clear.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of lens of the invention;
Fig. 2 is the machine direction schematic diagram of lens striped of the invention;
Fig. 3 is the sectional perspective enlarged drawing for micro- striped that processing method of the invention processes;
Fig. 4 is the positive enlarged drawing in part for micro- striped that processing method of the invention processes;
Fig. 5 is the striped profile diagram of the Section A-A of Fig. 4;
In figure: the outer surface 1-;2- inner surface;The micro- striped of 3-;31- travers;32 longitudinal stripes.
Specific embodiment
The contents of the present invention are further described with reference to the accompanying drawings of the specification.
As shown in Figs. 1-5, the processing method for present embodiments providing a kind of micro- striped of lens, includes the following steps:
S1, milling cutter is chosen, sets machined parameters;
S2, carry out striped processing in the outer surface of lens 1: milling cutter first along transverse direction feed, processes multiple mutual Parallel travers 31 process multiple longitudinal stripes 32 being parallel to each other further along longitudinal direction feed;Or milling cutter is first Feed in a longitudinal direction processes multiple longitudinal stripes 32 being parallel to each other and processes multiple further along transverse direction feed The travers 31 being parallel to each other.
Wherein, in step S1, different milling cutter specifications can be selected according to actual needs, also can choose same milling Knife specification selects different milling cutter step-lengths to carry out striped processing, and the micro- striped processed is different to optical influence degree.It is excellent Selection of land, the milling cutter of selection are rose cutter, and the tip radius of spherical cutter is 0.5mm, and when processing, cutter head revolving speed is 30,000 turns every Second.Machined parameters include streak height h and striped step pitch L.Micro- striped 3 in the present invention includes a plurality of Cross slat being parallel to each other Line 31 and a plurality of longitudinal stripe 32 being parallel to each other.For the profile of the travers 31 shown in Fig. 5, travers 31 Streak height h is the difference in height between the highs and lows of travers 31, and the striped step pitch L of travers 31 is adjacent Two travers 31 between the distance between minimum point.Same limit is also applied for longitudinal stripe 32.Preferably, item Line height is 0.01-0.5mm, i.e. the streak height range of travers 31 and longitudinal stripe 32 is 0.01-0.5mm;It is preferred that Ground, striped step pitch are 0.1-0.5mm, i.e., the step pitch between two adjacent travers 31 is 0.1-0.5mm, adjacent two Step pitch between longitudinal stripe 32 is 0.1-0.5mm.
In step S2, travers 31 and longitudinal stripe 32 be it is multiple, travers 31 and extending direction and longitudinal direction The extending direction of striped 32 is vertical.Wherein, travers 31 extend to the other side from the one side edge of outer surface 1 in transverse direction Edge, longitudinal stripe 32 extend to neck one side edge from the one side edge of outer surface 1 along the longitudinal direction.In this way, lens are entirely outer It is covered with latticed micro- striped on surface 1 completely.
It may not need after the completion of step S2 and the surface of lens be processed by shot blasting, or can be right before step S2 The surface of lens is processed by shot blasting, lens include outer surface 1 and inner surface 2, can be before step S2 to the outer surface of lens 1 It is processed by shot blasting with inner surface 2.The defining standard of outer surface 1 and inner surface 2 is: inner surface 2 is the entering light face of lens, outside Surface 1 is the light-emitting surface of lens.
The lens with micro- striped can be prepared based on above-mentioned processing method, are provided on the outer surface 1 of lens netted Micro- striped 3, micro- striped 3 is very small, and naked eyes are nearly imperceptible, and Fig. 3 and Fig. 4 are the effect for amplifying 50 times.Micro- striped 3 wraps Travers 31 and longitudinal stripe 32 are included, travers 31 and longitudinal stripe 32 intersect vertically, travers 31 and longitudinal stripe 32 be it is a plurality of, a plurality of travers 31 are parallel to each other, and a plurality of travers 31 are in transverse direction from a side of outer surface 1 Edge extends to another side edge, and a plurality of longitudinal stripe 32 is parallel to each other, and a plurality of longitudinal stripe 32 is along the longitudinal direction from outer surface 1 One side edge extend to another side edge, so netted micro- striped 3 is covered with entire outer surface 1.The travers of micro- striped 3 31 and longitudinal stripe 32 be arc groove.
A kind of lens with micro- striated structure of the present embodiment can be used for the car light of automobile, and the illuminator in car light issues Light, light first enters in lens through inner surface 2, then reflects through outer surface 1, due to being provided with micro- striped on outer surface 1 3, then light can change direction injection, or part through opposite slot after the groove face of travers 31 or longitudinal stripe 32 reflects Change direction after the reflection of face to project, realizes the adjustment to radiation direction, the light uniformity of injection is more preferable, solves long-and-short distant light Haves the defects that dark space with front fog lamp light type, but also the "cut-off"line of dipped beam is more clear.
Embodiments of the present invention are explained in detail above in conjunction with attached drawing, but the present invention is not limited to above-mentioned implementations Mode within the knowledge of a person skilled in the art can also be in the premise for not departing from spirit of the invention Under make a variety of changes.

Claims (9)

1. a kind of processing method of the micro- striped of lens, which comprises the steps of:
S1, milling cutter is chosen, sets machined parameters;
S2, carry out striped processing in the outer surface of lens: milling cutter processes multiple be parallel to each other first along transverse direction feed Travers process multiple longitudinal stripes being parallel to each other further along longitudinal direction feed;Or milling cutter is first along longitudinal side To feed, multiple longitudinal stripes being parallel to each other are processed, further along transverse direction feed, process multiple cross being parallel to each other To striped.
2. a kind of processing method of the micro- striped of lens as described in claim 1, which is characterized in that the milling cutter is spherical surface milling Knife.
3. a kind of processing method of the micro- striped of lens as claimed in claim 2, which is characterized in that the cutter head of the spherical cutter Radius is 0.5mm, and when processing, cutter head revolving speed is 30,000 revolution per seconds.
4. a kind of processing method of the micro- striped of lens as described in claim 1, which is characterized in that the machined parameters include item Line height and striped step pitch.
5. a kind of processing method of the micro- striped of lens as claimed in claim 4, which is characterized in that the streak height is 0.01-0.5mm, the striped step pitch are 0.1-0.5mm.
6. a kind of processing method of the micro- striped of lens as described in any one in claim 1-5, which is characterized in that the Cross slat Line and the annular ribs extend to another side edge from the one side edge of outer surface.
7. a kind of processing method of the micro- striped of lens as described in any one in claim 1-5, which is characterized in that the Cross slat Line is transversely to the machine direction striped.
8. a kind of processing method of the micro- striped of lens as described in claim 1, which is characterized in that also wrapped before the step S2 It includes and the outer surface of lens and inner surface is processed by shot blasting.
9. using the micro- striped of the described in any item lens of claim 1-8 processing method process with the saturating of micro- striped Mirror.
CN201810512308.2A 2018-05-25 2018-05-25 A kind of processing method of the micro- striped of lens and lens with micro- striped Pending CN109014352A (en)

Priority Applications (1)

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CN201810512308.2A CN109014352A (en) 2018-05-25 2018-05-25 A kind of processing method of the micro- striped of lens and lens with micro- striped

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810512308.2A CN109014352A (en) 2018-05-25 2018-05-25 A kind of processing method of the micro- striped of lens and lens with micro- striped

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19737217A1 (en) * 1997-08-27 1999-03-04 Schneider Gmbh & Co Kg Combination tool for rough and fine polishing of optical lenses
EP0758571B2 (en) * 1995-08-12 2005-09-07 Loh Optikmaschinen AG process for manufacturing a concave outer surface on a spectacle lens blank
CN101337281A (en) * 2007-07-06 2009-01-07 萨特隆股份公司 Machine for machining optical work pieces, in particular plastic spectacle lenses
CN102837367A (en) * 2012-09-25 2012-12-26 哈尔滨工业大学 Control method of surface waviness of large-size optical element processed through single point diamond milling method
CN103567514A (en) * 2013-11-09 2014-02-12 宁海胜利模具有限公司 High-precision milling method of parabolic mirror core
CN107650345A (en) * 2017-09-21 2018-02-02 浙江舜宇光学有限公司 Milling attachment and milling system for optical mirror slip

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0758571B2 (en) * 1995-08-12 2005-09-07 Loh Optikmaschinen AG process for manufacturing a concave outer surface on a spectacle lens blank
DE19737217A1 (en) * 1997-08-27 1999-03-04 Schneider Gmbh & Co Kg Combination tool for rough and fine polishing of optical lenses
CN101337281A (en) * 2007-07-06 2009-01-07 萨特隆股份公司 Machine for machining optical work pieces, in particular plastic spectacle lenses
CN102837367A (en) * 2012-09-25 2012-12-26 哈尔滨工业大学 Control method of surface waviness of large-size optical element processed through single point diamond milling method
CN103567514A (en) * 2013-11-09 2014-02-12 宁海胜利模具有限公司 High-precision milling method of parabolic mirror core
CN107650345A (en) * 2017-09-21 2018-02-02 浙江舜宇光学有限公司 Milling attachment and milling system for optical mirror slip

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Application publication date: 20181218

RJ01 Rejection of invention patent application after publication