CN102826458A - Energy-saving and consumption-reducing bridge crane - Google Patents
Energy-saving and consumption-reducing bridge crane Download PDFInfo
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- CN102826458A CN102826458A CN2012103458493A CN201210345849A CN102826458A CN 102826458 A CN102826458 A CN 102826458A CN 2012103458493 A CN2012103458493 A CN 2012103458493A CN 201210345849 A CN201210345849 A CN 201210345849A CN 102826458 A CN102826458 A CN 102826458A
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Abstract
The invention discloses an energy-saving and consumption-reducing bridge crane comprising two girders, and a crane cart and a crane car on both ends; the crane is characterized in that the horizontal widths of the upper cover plates of the girders are 950+/-2mm, and the web heights of the girders are 1150+/-2mm; rails are arranged on the upper cover plates of the two girders; the rails are arranged at eccentric positions on the upper cover plates of the girders; and the spacing between the centers of the rails and the upper wing edges of the inner webs of the girders is 110mm to 170mm. According to the energy-saving and consumption-reducing bridge crane, the self horizontal stiffness of the whole crane is improved, the self-weight is reduced by 25 percent, so that steel resources are saved while the safety and lifting capability are ensured. Consequently, the motor power is reduced, and the energy consumption is reduced by 36.5 percent. In addition, the transmission method of the crane abandons an original complicated and heavy transmission system, so that the transmission method is simplified, and the self-weight is further reduced by 25 percent to 30 percent. Similarly, benefiting from the change of the transmission method, the overhaul and the part changing of a crane car transmission system are safer and quicker.
Description
Technical field
The present invention relates to a kind of elevator machinery, concretely, relate to a kind of electric twin beam overhead bridge crane.
Background technology
Crane in bridge type is to carry out the extraordinary weight-lifting equipment of material handling across being set up in workshop, warehouse and the sky, stock ground.Because its two ends are seated on the tall and big concrete column or metallic support, shape so claim crane in bridge type, is commonly called as " driving " like bridge.The crane span structure girder of crane in bridge type is laid on the track of both sides on overhead and vertically moves, and can make full use of the space handling material below the crane span structure, does not receive the obstruction of wayside equipment.It is to use a kind of elevator machinery that scope is wide, quantity is many.
Because historical reasons; The mentality of designing of the crane in bridge type that China continues to use so far and architectural feature all are the technical standards of the former Soviet Union that introduces of the fifties in last century of continuing to use; Up to now, the design manual of the industry, all without exception be old Soviet Union formula specification.
Old product is in the past said from use angle, has no problem, and this also is that the researchist more is not devoted to structural improved reason.But the epoch have evolved year surplus in the of 60, said structure, and the disadvantage that comes out is exactly heavy, loaded down with trivial details; So both wasted resource; Increased productive costs again, existing through our new concept design and the novel crane in bridge type that produces, under the prerequisite that guarantees equal hoisting capacity and safety; Can make complete machine weight reduction 26%, energy-conservation 36.5%.So just meet the requirement of building resource-conserving, environmentally friendly nation-building more, strengthen the requirement of the capability of sustainable development.
Our mentality of designing is aimed at following several respects expansion:
The one, the weight of walking on stage on the girder: the old product that the existing whole nation produces; Two girders are the high narrow structures that adopt; The space that just has no behind the crane carriage has been set up on the plane on its top, changes demands such as part in order to satisfy maintenance, must leave service personnel to walk on stage; The solution of tradition Vintage Product is exactly in two girder outsides steel plate to be installed to walk on stage, and is linked on the girder.Walk on stage and the weight of Holder Fasteners part has 6.8 tons (hoisting crane with 10 tons of hoisting capacities calculates), steel and work step take 9000 yuan per ton of price, and that price of walking on stage then is 61200 yuan.
The 2nd, end carriage wheel drive system: traditional hoisting crane; Girder is provided with motor, retarder, drg, coupler, brake wheel; Be used for driving the wheel walking on traditional Vintage Product end carriage, the weight of the transmission device at the above two ends self has 3.7 tons.In addition, such drawback is, the technology assembling process of very complicated, and its cost increases more than 20% naturally.
Summary of the invention
The purpose of this invention is to provide a kind of energy-saving and cost-reducing type crane in bridge type to remedy the deficiency of prior art performance.
The present invention for realizing the technical scheme that purpose adopts is: energy-saving and cost-reducing type crane in bridge type; The crane and the monkey that comprise two girders, two ends; It is characterized in that: the horizontal clearance of girder upper cover plate is 950 mm ± 2mm, and the girder web height is 1150 mm ± 2mm; All be provided with the wheel walking of track for monkey on two girder upper cover plates, track is in eccentric position at the girder upper cover plate, and the spacing of orbit centre and girder endosternum top flange is 110 mm-170 mm.
Optimize: crane is provided with incorporate driving system, and motor is directly installed on the kinetic energy input end of integrated change-speed box, simultaneously, and the kinetic energy mouth drive wheels of incorporate change-speed box.
Optimize: monkey is provided with incorporate driving system, and motor is directly installed on the kinetic energy input end of integrated change-speed box, simultaneously, and the kinetic energy mouth drive wheels of incorporate change-speed box.
Good effect of the present invention is: strengthened the horizontal rigidity of body self, greatly reduced deadweight, when guaranteeing safety and load-carrying ability, practiced thrift steel resources.Thereby further reduced power of motor, reduced energy consumption.In addition, the type of drive of this machine has been abandoned the loaded down with trivial details transmission device of original heaviness, has simplified type of drive, makes deadweight obtain further alleviating.Have benefited from the change of type of drive equally, make crane carriage driving system and electric-control system maintenance, change part safety and quick more.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the lateral plan of Fig. 1;
Fig. 3 is the birds-eye view of Fig. 1;
Fig. 4 is the scheme drawing of monkey;
Fig. 5 is the scheme drawing of integrated change-speed box.
The specific embodiment
Embodiment 1:
In the drawings: 1 is girder, and 2 is crane, and 3 is monkey; 4 is track, and 5 is the wheel of monkey, 6 integrated change-speed boxs; 7 is motor, and 8 is the wheel of crane, and 9 is motor; 10 integrated change-speed boxs, 12 is the kinetic energy input end of change- speed box 6,10,13 is the kinetic energy mouth of change-speed box 6,10.
The occupation mode of this enforcement and scope are identical with traditional old-fashioned crane in bridge type in the past, and below we describe being related to our innovative ideas emphatically:
Part about girder 1:
Structure originally: the wide 450mm of girder; Track is installed in the axial center of girder; Spacing between track and the girder upper cover plate all is 225mm, so, monkey (monkey wheelspan 2500mm has been installed on the girder; Monkey the widest part size 3600mm) after, the outer ledge of monkey is just concordant basically with the outer ledge of girder.For the ease of personnel's walking, just be outside equipped with steel plate and walk on stage so that walk in the girder outer rim.
The structure of present embodiment: girder 1 width is set to 950 mm, and with track 4 eccentric installations, the spacing of track 4 centers and girder 1 endosternum top flange is 110 mm; Because monkey 3 size constancies (wheelspan 2500mm, wide 3600mm) are installed like this; Girder 1 outer ledge and monkey 3 outer ledges also have the space of 780mm, enough supply person walks, have so just practiced thrift the material of walking on stage; By because of having alleviated, so its technical performance has strengthened from weight 25%.
The benefit of bringing after the increase of girder 1 width is shown that also the horizontal rigidity that makes complete machine increases.
Driver train about crane:
Original design is on the girder two ends, to install to be provided with horizontal transmission device (motor, retarder, transmission shaft, drg, coupler); Be used for driving the wheel walking on the crane, above-described loaded down with trivial details transmission device, its deadweight just have 3.7 tons surplus.
The structure of existing new design is to have cancelled original motor, retarder, transmission shaft, drg, brake wheel, coupler; Incorporate change-speed box 10 is being installed on 2 on the crane; Motor 9 is directly installed on the kinetic energy input end 12 of integrated change-speed box 10; Simultaneously, kinetic energy mouth 13 drive wheels 8 of incorporate change-speed box.Originally heavy loaded down with trivial details horizontal transmission device is cancelled, and the manufacturing cost that this just can reduce hoisting crane has alleviated the hoisting crane deadweight simultaneously.
The weight that above two parts alleviate accounts for the 25-30% of original like product, so corresponding, the rating horsepower of motor 9 also can reduce by 36.5%.We are calculated as example with the hoisting crane oepration at full load of 50 tons of hoisting capacities: conduct oneself with dignity 43 tons originally, cart operation motor 9 power are 22kw, per hour power consumption 22 degree.And conduct oneself with dignity 32 tons now, and motor 9 power are 15kw, by per hour power consumption 15 degree calculating, per hour can practice thrift electricity 7 degree, and are visible, energy-saving effect is very tangible.
Driver train about monkey:
The wheel of original monkey is to rely on a ZSC600 type vertical type speed reducer (change gear) and 7.5KW motor, transmission shaft, coupler, brake wheel, drg to drive; Such drawback is that assembly technology program complicacy is loaded down with trivial details, owing to be that (this driving system is a vacant state in aloft work; Under do not have base plate); In case overhaul or the replacing parts, will increase the difficulty of dismounting, also be unfavorable for safety.
Existing design is a driving system of having cancelled overhanging portion; But incorporate change-speed box 6 is installed on monkey 3; Motor 7 (power is 6KW) is directly installed on the kinetic energy input end 12 of integrated change-speed box 6, simultaneously, and kinetic energy mouth 13 drive wheels 5 of incorporate change-speed box 6.Such benefit is simplification and has omitted the loaded down with trivial details Installation and Debugging program of original driving system that the action of dismounting and installation motor 7 only is to twist bolt to get final product.
Embodiment 2:
Keystone configuration and manner of execution are with embodiment 1, and difference is that the spacing of track 4 centers and girder 1 endosternum top flange is 170 mm, and like this, girder 1 outer ledge and monkey 3 outer ledges also have the space of 750mm, also can supply person walks.
Claims (3)
1. energy-saving and cost-reducing type crane in bridge type comprises the crane and the monkey at two girders, two ends, and it is characterized in that: the horizontal clearance of girder upper cover plate is 950 mm ± 2mm, and the girder web height is 1150 mm ± 2mm; All be provided with the wheel walking of track for monkey on two girder upper cover plates, track is in eccentric position at the girder upper cover plate, and the spacing of orbit centre and girder endosternum top flange is 110 mm-170 mm.
2. energy-saving and cost-reducing type crane in bridge type as claimed in claim 1; It is characterized in that: crane is provided with incorporate driving system; Motor is directly installed on the kinetic energy input end of integrated change-speed box, simultaneously, and the kinetic energy mouth drive wheels of incorporate change-speed box.
3. according to claim 1 or claim 2 energy-saving and cost-reducing type crane in bridge type; It is characterized in that: crane carriage is provided with incorporate driving system; Motor is directly installed on the kinetic energy input end of integrated change-speed box, simultaneously, and the kinetic energy mouth drive wheels of incorporate change-speed box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210345849.3A CN102826458B (en) | 2012-09-18 | 2012-09-18 | Energy-saving and consumption-reducing bridge crane |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210345849.3A CN102826458B (en) | 2012-09-18 | 2012-09-18 | Energy-saving and consumption-reducing bridge crane |
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| Publication Number | Publication Date |
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| CN102826458A true CN102826458A (en) | 2012-12-19 |
| CN102826458B CN102826458B (en) | 2014-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210345849.3A Expired - Fee Related CN102826458B (en) | 2012-09-18 | 2012-09-18 | Energy-saving and consumption-reducing bridge crane |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201713220U (en) * | 2010-05-28 | 2011-01-19 | 卫华集团有限公司 | Crane and trolley thereof |
| CN202785376U (en) * | 2012-09-18 | 2013-03-13 | 宜宾市远平机械制造有限公司 | Energy-saving consumption-reducing bridge crane |
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- 2012-09-18 CN CN201210345849.3A patent/CN102826458B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201713220U (en) * | 2010-05-28 | 2011-01-19 | 卫华集团有限公司 | Crane and trolley thereof |
| CN202785376U (en) * | 2012-09-18 | 2013-03-13 | 宜宾市远平机械制造有限公司 | Energy-saving consumption-reducing bridge crane |
Non-Patent Citations (2)
| Title |
|---|
| 《铁道货运》 20010614 刘映春 宽矮型主梁在通用桥式起重机上的应用研究 说明书第2、4节和附图1 2－3 , 第6期 * |
| 刘映春: "宽矮型主梁在通用桥式起重机上的应用研究", 《铁道货运》 * |
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| CN102826458B (en) | 2014-07-09 |
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Granted publication date: 20140709 Termination date: 20210918 |