CN102818851B - Detection method for ultrasonic detection of arc-shaped corner of L-shaped workpeice - Google Patents

Detection method for ultrasonic detection of arc-shaped corner of L-shaped workpeice Download PDF

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CN102818851B
CN102818851B CN201110156536.9A CN201110156536A CN102818851B CN 102818851 B CN102818851 B CN 102818851B CN 201110156536 A CN201110156536 A CN 201110156536A CN 102818851 B CN102818851 B CN 102818851B
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phased array
arc
array
straight probe
shaped workpiece
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CN102818851A (en
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张冬梅
刘卫平
刘奎
于光
周晖
叶金蕊
周正干
张博明
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Commercial Aircraft Corp of China Ltd
Shanghai Aircraft Manufacturing Co Ltd
Beihang University
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Shanghai Aircraft Manufacturing Co Ltd
Beihang University
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Abstract

一种应用检测装置对L形工件的弧形角部进行超声检测的检测方法,检测方法包括如下步骤:由L形工件的弧形角部确定相控阵直探头的参数;由L形工件的弧形角部和前一步骤所确定的相控阵直探头的参数确定沿垂直于弧形角部的张开角θ的平分线所放置的相控阵直探头的表面中心位置与弧形角部的圆心位置之间的距离D;楔块的确定步骤,由被检测L形工件的弧形角部确定楔块的弧形表面,由位置确定的相控阵直探头的表面来确定与其相耦合的楔块的平直表面;超声波束发射步骤,回波信号接收以及图像处理步骤。应用本发明,对不同被检测L形工件弧形角部结构,采用更换楔块来代替更换相控阵直探头,且采用最普通的相控阵直探头来完成检测,大大节省了硬件成本。

A detection method for ultrasonic detection of an arc corner of an L-shaped workpiece by using a detection device, the detection method comprising the following steps: determining the parameters of a phased array straight probe from the arc corner of the L-shaped workpiece; The parameters of the curved corner and the phased array straight probe determined in the previous step determine the surface center position of the phased array straight probe placed along the bisector of the opening angle θ perpendicular to the curved corner and the position of the curved corner The distance D between the center positions; the step of determining the wedge, the arc surface of the wedge is determined by the arc corner of the detected L-shaped workpiece, and the surface of the phased array straight probe determined by the position is determined to be coupled with it. The flat surface of the wedge; the steps of ultrasonic beam emission, echo signal reception and image processing steps. With the application of the present invention, for different curved corner structures of L-shaped workpieces to be detected, the replacement wedge is used instead of the phased array straight probe, and the most common phased array straight probe is used to complete the detection, which greatly saves the hardware cost.

Description

对L形工件的弧形角部进行超声检测的检测方法Ultrasonic testing method for arc corners of L-shaped workpieces

技术领域 technical field

本发明涉及一种超声无损检测方法,特别是涉及一种基于相控阵超声检测技术对L形工件的弧形角部进行超声检测的检测方法。The invention relates to an ultrasonic nondestructive testing method, in particular to a testing method for ultrasonic testing of arc corners of L-shaped workpieces based on phased array ultrasonic testing technology.

背景技术 Background technique

无损检测(nondestructive test)简称NDT,是不破坏和损伤受检物体,对它的性能、质量、有无内部缺陷进行检测的一种技术。在现有的无损检测方法中,常规的主要有射线探伤(RT)方法、超声检测(UT)方法、渗透探查(PT)方法、磁粉检测(MT)方法、涡流检测(ET)方法,当然还有非常规的,如微波检测方法、电位检测方法等。Nondestructive testing (nondestructive test), referred to as NDT, is a technology that detects its performance, quality, and internal defects without destroying or damaging the object under test. Among the existing non-destructive testing methods, the conventional methods mainly include radiographic testing (RT) method, ultrasonic testing (UT) method, penetrant testing (PT) method, magnetic particle testing (MT) method, eddy current testing (ET) method, and of course There are unconventional ones, such as microwave detection method, potential detection method, etc.

超声检测(UT)是利用超声波在被检测材料中传播时,材料的声学特性和内部组织的变化对超声波的传播产生一定的影响,通过对超声波受影响程度和状况的探测了解材料性能和结构变化。当超声波进入物体遇到缺陷时,一部分声波就会产生反射,接收器通过对反射波进行分析,来测量材料的厚度、来发现隐藏的内部缺陷,或来分析诸如金属、塑料、复合材料、陶瓷、橡胶以及玻璃等材料的特性等。Ultrasonic testing (UT) is to use the ultrasonic wave to propagate in the material to be tested, the acoustic characteristics of the material and the change of the internal structure have a certain influence on the propagation of the ultrasonic wave, and to understand the material performance and structural changes by detecting the degree and condition of the ultrasonic wave. . When an ultrasonic wave enters an object and encounters a defect, a part of the sound wave will be reflected. The receiver analyzes the reflected wave to measure the thickness of the material, to find hidden internal defects, or to analyze such as metal, plastic, composite material, ceramics, etc. properties of materials such as rubber, glass, etc.

具体来说,相控阵超声检测技术是通过电子系统控制换能器阵列中的各个阵元,按照一定的延迟时间规则发射和接收超声波,从而动态控制超声波束在工件中的偏转和聚焦来实现材料的无损检测。当合成的超声波束遇到目标后就会产生回波信号,到达各阵元的时间存在差异,按照回波到达各阵元的时间差对阵元信号进行延时补偿并相加合成,就能将特定方向回波信号叠加增强,而其他方向的回波信号减弱甚至抵消从而得到超声扫描图。为了使本领域技术人员更清楚地了解超声波束的偏转和聚焦原理,特以图12(a)和图12(b)来加以说明。其中,图12(a)是一维线阵探头通过时间延迟控制实现声束偏转的示意图,其中,激励脉冲以一定的时间延迟分别来激励换能器阵元中的N个阵元,其合成波束方向与水平方向呈偏转角度θ,相应地,合成波束阵面与垂直方向呈角度θ,即形成声束偏转;图12(b)是声束偏转加聚焦的示意图,其中,激励脉冲以一定的时间延迟分别来激励换能器阵元中的N个阵元,其合成波阵面,并聚焦于点P,即形成声束聚焦。Specifically, the phased array ultrasonic testing technology is to control each array element in the transducer array through the electronic system, and transmit and receive ultrasonic waves according to a certain delay time rule, so as to dynamically control the deflection and focusing of the ultrasonic beam in the workpiece. Non-destructive testing of materials. When the synthesized ultrasonic beam encounters the target, an echo signal will be generated, and the arrival time of each array element is different. According to the time difference of the echo arriving at each array element, the element signal is compensated for delay and synthesized, and the specific ultrasonic beam can be synthesized. The superposition of echo signals in one direction is enhanced, while the echo signals in other directions are weakened or even canceled to obtain an ultrasound scan. In order to make those skilled in the art more clearly understand the principle of deflection and focusing of the ultrasonic beam, FIG. 12( a ) and FIG. 12 ( b ) are used for illustration. Among them, Fig. 12(a) is a schematic diagram of a one-dimensional linear array probe to realize acoustic beam deflection through time delay control, wherein the excitation pulse respectively excites the N array elements in the transducer array elements with a certain time delay, and the synthesized The beam direction and the horizontal direction form a deflection angle θ. Correspondingly, the synthesized beam front forms an angle θ with the vertical direction, which forms the deflection of the acoustic beam; The time delay of is used to excite the N array elements in the transducer array elements respectively, which synthesize the wave front and focus on the point P, that is, form the acoustic beam focus.

L形工件因其结构复杂,常规超声检测方法受到设备能力和方法的限制,难以实现准确检测。目前对其超声无损检测,除采用传统的超声C扫描系统外,已开始采用特殊形状相控阵探头如弧形探头来完成对L形结构的超声检测,由于该方法必须对弧形探头进行设计和加工,即使对弧形角部稍有不同的试样,也需采用不同尺寸的相控阵弧形探头,故硬件成本相对较高。Due to the complex structure of L-shaped workpieces, conventional ultrasonic testing methods are limited by equipment capabilities and methods, making it difficult to achieve accurate detection. At present, for its ultrasonic non-destructive testing, in addition to the traditional ultrasonic C-scan system, phased array probes with special shapes such as arc probes have been used to complete the ultrasonic testing of L-shaped structures. Because this method must design arc probes And processing, even for samples with slightly different arc corners, it is necessary to use phased array arc probes of different sizes, so the hardware cost is relatively high.

发明内容 Contents of the invention

为此,本发明为了解决上述技术问题,选用普通相控阵直探头并专门设计弧形楔块对L形工件的弧形角部进行检测,这样,由于探头是从通用件中选用的,楔块的制造相对也比较容易,故大大地节省了成本。进一步地,本发明针对弧形半径略有不同的L形工件,无需更换相控阵直探头,只需设计不同尺寸的弧形楔块就能满足与被检工件的良好耦合,大大降低了硬件成本。For this reason, in order to solve the above-mentioned technical problems, the present invention selects ordinary phased array straight probes and specially designs arc wedges to detect the arc corners of L-shaped workpieces. Like this, since the probes are selected from general parts, the wedges The manufacture of the block is relatively easy, so the cost is greatly saved. Furthermore, for L-shaped workpieces with slightly different arc radii, the present invention does not need to replace the phased array straight probe, and only needs to design arc wedges of different sizes to meet the good coupling with the inspected workpiece, which greatly reduces the hardware cost. cost.

一种应用检测装置对L形工件的弧形角部进行超声检测的检测方法,其中,所述检测装置包括相控阵超声探伤仪、相控阵直探头和楔块,所述相控阵超声探伤仪与所述相控阵直探头电连接,所述相控阵直探头具有多个阵元,其几何参数至少包括阵元个数和阵元间距,所述楔块具有与所述被检测L形工件的弧形角部相耦合的弧形表面以及与所述相控阵直探头相耦合的平直表面;其中,所述检测方法包括如下步骤:A detection method for ultrasonic detection of arc corners of L-shaped workpieces using a detection device, wherein the detection device includes a phased array ultrasonic flaw detector, a phased array straight probe and a wedge, and the phased array ultrasonic The flaw detector is electrically connected to the phased array straight probe, the phased array straight probe has a plurality of array elements, and its geometric parameters include at least the number of array elements and the distance between array elements, and the wedge has a The curved surface coupled with the curved corner of the L-shaped workpiece and the straight surface coupled with the phased array straight probe; wherein the detection method comprises the following steps:

(a)相控阵直探头的几何参数确定步骤,由所述L形工件的弧形角部确定所述相控阵直探头的几何参数;(a) the geometric parameter determining step of the phased array straight probe, the geometric parameter of the phased array straight probe is determined by the arc corner of the L-shaped workpiece;

(b)相控阵直探头的位置确定步骤,由所述L形工件的弧形角部和步骤(a)确定的所述相控阵直探头的参数确定沿垂直于所述弧形角部的张开角θ的平分线放置的、面对所述弧形角部的所述相控阵直探头表面的中心位置与所述弧形角部的圆心位置之间的距离D;(b) the step of determining the position of the phased array straight probe, the parameter determination of the phased array straight probe determined by the arc corner of the L-shaped workpiece and step (a) along the direction perpendicular to the arc corner The distance D between the center position of the phased array straight probe surface facing the arc-shaped corner and the center position of the arc-shaped corner placed on the bisector of the opening angle θ;

(c)楔块的确定步骤,由所述被检测L形工件的弧形角部确定所述楔块的弧形表面,由位置确定的所述相控阵直探头的表面来确定与其相耦合的所述楔块的平直表面;(c) The step of determining the wedge, the arc surface of the wedge is determined by the arc corner of the detected L-shaped workpiece, and the surface of the phased array straight probe determined by the position is determined to be coupled with it the flat surface of said wedge;

(d)超声波束发射步骤,先分别选取多个所述阵元形成多个子阵,再对所述多个子阵的每一个子阵中的各所述阵元之间进行延时,然后所述相控阵超声探伤仪发出的脉冲信号激励所述多个子阵中每个子阵的每个阵元发出超声波进而将所述每个子阵合成的超声波束垂直入射到所述被检测L形工件的弧形角部;(d) Ultrasonic beam transmitting step, first select a plurality of said array elements respectively to form a plurality of sub-arrays, then carry out time delay between each said array elements in each sub-array of said plurality of sub-arrays, and then said The pulse signal sent by the phased array ultrasonic flaw detector excites each element of each sub-array in the plurality of sub-arrays to emit ultrasonic waves, and then the ultrasonic beam synthesized by each sub-array is vertically incident on the arc of the L-shaped workpiece to be detected. shape corner;

(e)回波信号接收步骤,所述超声波束遇到所述被检测L形工件的内部缺陷后形成回波信号,所述回波信号经由所述子阵中的各阵元接收并形成A扫描信号;(e) Echo signal receiving step, the ultrasonic beam forms an echo signal after encountering an internal defect of the detected L-shaped workpiece, and the echo signal is received by each array element in the sub-array and forms an A scan signal;

(f)图像处理步骤,所述A扫描信号由所述相控阵超声探伤仪接收,经过相应的图像处理程序转化为C扫描图。(f) Image processing step, the A-scan signal is received by the phased array ultrasonic flaw detector, and converted into a C-scan image through a corresponding image processing program.

本发明的有益效果是,通过选用相控阵直探头再设计与之配合的弧形楔块来对L形工件弧形角部进行检测,大大地降低了成本。进一步地,对L形工件弧形角部略有不同的结构,采用更换楔块来代替更换相控阵直探头,且采用最普通的相控阵直探头来完成检测,大大节省了硬件成本和设计、测试时间。The beneficial effect of the invention is that the arc corner of the L-shaped workpiece is detected by selecting the phased array straight probe and designing the matching arc wedge, which greatly reduces the cost. Furthermore, for the slightly different structure of the curved corner of the L-shaped workpiece, the replacement wedge is used instead of the phased array straight probe, and the most common phased array straight probe is used to complete the detection, which greatly saves hardware costs and Design, test time.

附图说明 Description of drawings

为了解释本发明,将在下文中参考附图描述其示例性实施方式,附图中:In order to explain the present invention, exemplary embodiments thereof will be described hereinafter with reference to the accompanying drawings, in which:

图1示出了以相控阵直探头检测弧形角部半径为4mm的L形工件的示意图;Figure 1 shows a schematic diagram of a phased array straight probe detecting an L-shaped workpiece with an arc corner radius of 4 mm;

图2示出了以相控阵直探头检测张开角大于90度的L形工件的示意图;Fig. 2 shows a schematic diagram of detecting an L-shaped workpiece with an opening angle greater than 90 degrees with a phased array straight probe;

图3示出了以相控阵直探头检测张开角小于90度的L形工件的示意图;Fig. 3 shows the schematic diagram of detecting an L-shaped workpiece with an opening angle less than 90 degrees with a phased array straight probe;

图4更具体地示出了图1中的相控阵直探头位置;Fig. 4 shows the phased array straight probe position in Fig. 1 more specifically;

图5示意性地示出了本发明中所用到的弧形楔块;Fig. 5 schematically shows the arc wedge used in the present invention;

图6示出了以相控阵直探头进行右边界检测的示意图;Fig. 6 shows the schematic diagram of carrying out right boundary detection with phased array straight probe;

图7示出了以相控阵直探头进行整个范围内检测的示意图;Fig. 7 has shown the schematic diagram that carries out detection in the whole range with phased array straight probe;

图8示出了以相控阵直探头进行左边界检测的示意图;Fig. 8 shows the schematic diagram of carrying out left boundary detection with phased array straight probe;

图9示出了超声扫描成像示意图;Figure 9 shows a schematic diagram of ultrasonic scanning imaging;

图10示出了3D矩阵示意图;Figure 10 shows a schematic diagram of a 3D matrix;

图11示出了扫描数据填充示意图;Figure 11 shows a schematic diagram of scanning data filling;

图12(a)示出了声束偏转延时控制示意图;Figure 12(a) shows a schematic diagram of acoustic beam deflection delay control;

图12(b)示出了声束偏转聚焦延时控制示意图。Fig. 12(b) shows a schematic diagram of delay control of acoustic beam deflection and focus.

具体实施方式 Detailed ways

本发明中,在对L形工件的弧形角部进行超声检测中,其检测装置包括相控阵超声探伤仪、相控阵直探头和楔块。其中,相控阵超声探伤仪与相控阵直探头电连接,相控阵直探头具有多个阵元,楔块具有与L形工件的弧形角部相耦合的弧形表面以及与相控阵直探头相耦合的平直表面。In the present invention, in the ultrasonic detection of the arc corner of the L-shaped workpiece, the detection device includes a phased array ultrasonic flaw detector, a phased array straight probe and a wedge. Among them, the phased array ultrasonic flaw detector is electrically connected with the phased array straight probe, the phased array straight probe has a plurality of array elements, the wedge has an arc surface coupled with the arc corner of the L-shaped workpiece and is connected with the phase control A flat surface to which an array probe is coupled.

以上述的相控阵直探头对L形工件进行缺陷检测时,先用相控阵超声探伤仪以具有微小时差的电脉冲分别激励相控阵直探头的各阵元(晶片),由于阵元实质上为电声、声电转换的换能器,故相控阵直探头的各阵元发出超声波,形成超声合成波束射向L形工件的弧形角部的内部,当超声波遇到缺陷后会以缺陷回波形式返回,且该缺陷回波以可计算的时差返回到各阵元。在信号汇合前,各阵元所接收的回波信号之间均有时差。信号汇合后形成的A扫描图形,显示了材料中某一焦点的回波特性。When using the above-mentioned phased array straight probe to detect defects on L-shaped workpieces, the phased array ultrasonic flaw detector is used to respectively excite each array element (chip) of the phased array straight probe with an electric pulse with a small time difference. In essence, it is a transducer of electro-acoustic and acoustic-electric conversion, so each array element of the phased array straight probe emits ultrasonic waves to form an ultrasonic composite beam and shoots to the inside of the arc corner of the L-shaped workpiece. When the ultrasonic wave encounters a defect It will be returned in the form of a flaw echo, and the flaw echo will return to each array element with a calculable time difference. Before the signals merge, there is a time difference between the echo signals received by each array element. The A-scan pattern formed after the signals are merged shows the echo characteristics of a focal point in the material.

在本发明中,L形工件的弧形角部的声束控制聚焦原理如下,即,通过对不同检测点位置激励不同的相控阵直探头阵元,且控制各阵元激励或接收脉冲的时间延迟不同,实现相控阵偏转和聚焦等相位控制,使声束尽量垂直入射到被检测面,并在横向不移动相控阵直探头的情况下,实现声束对弧形角部区域的全覆盖。In the present invention, the sound beam control focusing principle of the arc corner of the L-shaped workpiece is as follows, that is, by exciting different phased array straight probe array elements for different detection point positions, and controlling the excitation or reception pulse of each array element The time delay is different, and the phase control such as phased array deflection and focusing is realized, so that the sound beam is incident on the detected surface as vertically as possible, and the sound beam is adjusted to the arc corner area without moving the phased array straight probe laterally. Full coverage.

本发明采用普通相控阵直探头和专门设计的弧形楔块,针对L形工件的不同弧形角部的半径,通过设计不同尺寸的弧形楔块来满足与被检工件的良好耦合,降低了硬件成本。关于相控阵直探头和弧形楔块的选取,主要考虑被检工件的弧形角部半径、弧形角部张开角度、厚度3个因素,可按照如下步骤进行:The present invention adopts ordinary phased array straight probes and specially designed arc wedges, aiming at the radii of different arc corners of L-shaped workpieces, by designing arc wedges of different sizes to meet the good coupling with the inspected workpiece, Reduced hardware costs. Regarding the selection of phased array straight probes and curved wedges, three factors are mainly considered: the radius of the curved corner of the workpiece to be inspected, the opening angle of the curved corner, and the thickness. The following steps can be followed:

首先,根据L形工件的弧形角部的半径及张开角度,确定所选相控阵直探头的阵元个数、阵元间距及外壳外形尺寸。图1为弧形角部半径为4mm、张开角为90°的L形工件的检测示意图,相控阵直探头放置于弧形角部的张开角的平分线的垂直面上。弧形角部检测区域两端点为S1和S2,为了保证声束垂直入射到被检测面的S1和S2点,声束偏转方向为S1和S2点的法线方向,从而获得声束的最大偏转方向。First, according to the radius and opening angle of the arc corner of the L-shaped workpiece, determine the number of array elements, array element spacing and outer shell dimensions of the selected phased array straight probe. Figure 1 is a schematic diagram of the detection of an L-shaped workpiece with an arc corner radius of 4mm and an opening angle of 90°. The phased array straight probe is placed on the vertical plane of the bisector of the opening angle of the arc corner. The two ends of the arc-shaped corner detection area are S1 and S2. In order to ensure that the sound beam is perpendicular to the S1 and S2 points of the detected surface, the sound beam deflection direction is the normal direction of S1 and S2 points, so as to obtain the maximum deflection of the sound beam direction.

对于张开角为90°的L形工件,首先确定待选相控阵直探头的阵元间距p(阵元间距p以mm为单位),为了在声束大角度偏转时,仍能获得良好的声场特性,阵元间距p通常取等于波长λ,且保留一位小数即可,其中,波长λ等于工件声速与相控阵直探头的频率之比(相控阵探头的频率由实际所测量工件的性能决定),例如,声速为2950m/s的碳纤维增强复合材料L形工件,选择相控阵探头频率为5MHz时,其波长等于0.59mm,则阵元间距p取0.6mm即可;然后,根据几何关系确定子阵中的阵元数n,根据子阵的阵元数n来确定待选相控阵直探头的阵元个数N。在上述几何关系式中,n为相控阵直探头子阵中的阵元数,且n只能选取4、8、16...,即2的指数倍;d为两端阵元离相控阵直探头的壳体边缘的距离,在此选择小外形探头,因此取d=3mm;r为L形工件的弧形角部的圆弧半径,由L形工件的实际圆弧半径决定;θ为张开角,当L形工件的张开角等于或大于90°时,θ等于90°,当所述L形工件的张开角小于90°时,θ等于L形工件的张开角。所能满足上述几何关系式中的n的最大值即为所确定的子阵中的阵元数n,例如,对圆弧半径r为4mm,张开角为90°的L形工件,当阵元间距确定为0.6mm时,n取8即可满足上述几何关系式。相控阵直探头的阵元个数N和子阵的阵元数n的选取依据为:相控阵直探头的阵元数N一般为16、32、64、128等,对具有阵元数N为16个的相控阵直探头,所选子阵的阵元数n通常为4,对阵元数N为32的相控阵直探头,所选子阵的阵元数n通常为8,依次类推。因此,当确定出子阵的阵元数n后,按照上述关系,即可反推出所选择的相控阵直探头的阵元数N。按照以上方法,对于弧形角部的半径r为4mm、张开角为90°的L形工件,可选择阵元数N为32,阵元间距p为0.6mm的相控阵直探头。For an L-shaped workpiece with an opening angle of 90°, first determine the array element spacing p of the phased array straight probe to be selected (the array element spacing p is in mm), in order to obtain a good sound field when the sound beam is deflected at a large angle characteristics, the array element spacing p is usually equal to the wavelength λ, and only one decimal place is required, where the wavelength λ is equal to the ratio of the sound velocity of the workpiece to the frequency of the phased array straight probe (the frequency of the phased array probe is determined by the actual measured workpiece performance), for example, for a carbon fiber reinforced composite L-shaped workpiece with a sound velocity of 2950m/s, when the frequency of the phased array probe is selected to be 5MHz, its wavelength is equal to 0.59mm, and the array element spacing p is 0.6mm; then, according to geometric relationship Determine the number n of array elements in the sub-array, and determine the number N of array elements of the phased array straight probe to be selected according to the number n of array elements in the sub-array. In the above geometric relationship, n is the number of array elements in the phased array straight probe sub-array, and n can only choose 4, 8, 16..., which is the exponential multiple of 2; d is the phase separation of the array elements at both ends The distance from the edge of the shell of the array control straight probe is selected here as a small-profile probe, so d=3mm; r is the arc radius of the arc corner of the L-shaped workpiece, which is determined by the actual arc radius of the L-shaped workpiece; θ is the opening angle. When the opening angle of the L-shaped workpiece is equal to or greater than 90°, θ is equal to 90°. When the opening angle of the L-shaped workpiece is less than 90°, θ is equal to the opening angle of the L-shaped workpiece. The maximum value of n that can satisfy the above geometric relationship is the number n of array elements in the determined subarray. For example, for an L-shaped workpiece with a circular arc radius r of 4 mm and an opening angle of 90°, when the array element spacing When it is determined to be 0.6mm, n can be set to 8 to satisfy the above geometric relationship. The selection basis for the number of array elements N of the phased array straight probe and the number of array elements n of the sub-array is: the number of array elements N of the phased array straight probe is generally 16, 32, 64, 128, etc. For a phased array straight probe with 16 pieces, the number of array elements n of the selected sub-array is usually 4, and for a phased array straight probe with a number of array elements N of 32, the number of array elements n of the selected sub-array is usually 8, in order analogy. Therefore, after the number n of array elements of the sub-array is determined, according to the above relationship, the number N of array elements of the selected phased array straight probe can be inversely deduced. According to the above method, for an L-shaped workpiece with an arc corner radius r of 4 mm and an opening angle of 90°, a phased array straight probe with an array element number N of 32 and an array element spacing p of 0.6 mm can be selected.

如图2所示,对于张开角大于90°的L形工件,由于其弧形检测区域小于张开角为90°的工件的弧形区域,故仍可选用张开角为90°的L形工件的相控阵直探头参数。As shown in Figure 2, for an L-shaped workpiece with an opening angle greater than 90°, since its arc detection area is smaller than that of the workpiece with an opening angle of 90°, the phased array of an L-shaped workpiece with an opening angle of 90° can still be used. Straight probe parameters.

如图3所示,对于张开角小于90°的L形工件,可以采用上述提出的张开角为90°的L形工件的选取方法来实现对相控阵直探头几何参数的选取。由于其弧形检测区域大于张开角为90°的弧形检测区域,采用本方法能实现对部分弧形区域的检测,即图3中S 1到S2之间的区域。As shown in Figure 3, for L-shaped workpieces with an opening angle of less than 90°, the selection method for L-shaped workpieces with an opening angle of 90° proposed above can be used to select the geometric parameters of the phased array straight probe. Since the arc detection area is larger than the arc detection area with an opening angle of 90°, this method can realize the detection of part of the arc area, that is, the area between S1 and S2 in Figure 3.

外壳长度L为阵元数N与阵元间距p的乘积再加上两端阵元与壳体边缘间的距离d。外壳宽度为阵元宽度加上阵元与壳体边缘间的距离。The shell length L is the product of the number of array elements N and the array element spacing p plus the distance d between the array elements at both ends and the edge of the shell. The shell width is the element width plus the distance between the element and the edge of the shell.

其次,确定相控阵直探头表面的中心位置与弧形角部的检测区域的圆心位置之间的距离D。根据几何关系,式中N为相控阵直探头的阵元数、n为所选子阵的阵元数、p为阵元间距。对等于和小于90°的L形工件来说,α为张开角度θ,另外对于大于90°的L形工件来说,α=180°-θ。如图4所示,其中按照上述已选取的相控阵直探头参数,N=32,n=8,α=π/2,p=0.6mm,即D为7.2mm。Secondly, determine the distance D between the center position of the phased array straight probe surface and the center position of the detection area of the arc-shaped corner. According to the geometric relationship, In the formula, N is the number of array elements of the phased array straight probe, n is the number of array elements of the selected sub-array, and p is the array element spacing. For L-shaped workpieces equal to and less than 90°, α is the opening angle θ, and for L-shaped workpieces greater than 90°, α=180°-θ. As shown in Figure 4, according to the parameters of the phased array straight probe selected above, N=32, n=8, α=π/2, p=0.6mm, that is, D is 7.2mm.

换成弧形角部略有不同的下一个L形工件进行检测时,当下一个L形工件的弧形角部半径R,与确定相控阵直探头几何参数时所选的L形工件的弧形角部半径r,满足|R-r|≤1时,仍可采用上述所确定的相控阵直探头对被检测L形工件进行检测,只需更换不同尺寸的弧形楔块即可。When changing to the next L-shaped workpiece with a slightly different arc corner for detection, the radius R of the arc corner of the next L-shaped workpiece is the same as the arc of the L-shaped workpiece selected when determining the geometric parameters of the phased array straight probe When the radius r of the corner part satisfies |R-r|≤1, the phased array straight probe determined above can still be used to detect the detected L-shaped workpiece, and only need to replace the curved wedges of different sizes.

然后,根据所述被检测L形工件的弧形角部和所确定的相控阵直探头的几何参数及放置位置,确定所需楔块的几何尺寸。楔块尺寸主要包括弯角半径r’、角度ω、弧形表面到平直表面的最大高度h及楔块厚度w。结合图4和图5,弧形楔块弯角半径r’、角度ω由被检测L形工件的弧形角部的半径r和张开角θ确定,即r’=r,ω=θ。高度h为弯角半径r’与相控阵直探头表面的中心位置和楔块弯角圆心位置之间的距离之和,由于r’=r,故h=r+D。楔块厚度w由相控阵直探头外壳宽度决定。Then, according to the arc corner of the detected L-shaped workpiece and the determined geometric parameters and placement positions of the phased array straight probe, the geometric dimensions of the required wedge are determined. The wedge size mainly includes the corner radius r', the angle ω, the maximum height h from the arc surface to the straight surface, and the wedge thickness w. 4 and 5, the curved wedge radius r' and angle ω are determined by the radius r and the opening angle θ of the arc corner of the L-shaped workpiece to be detected, that is, r'=r, ω=θ. The height h is the sum of the distance between the radius r' of the bend and the center position of the phased array straight probe surface and the center position of the wedge bend. Since r'=r, h=r+D. The wedge thickness w is determined by the shell width of the phased array straight probe.

通过对不同检测点位置激励不同的阵元,控制各阵元激励或接收脉冲的时间延迟不同,实现相控阵偏转和聚焦等相位控制,在横向不移动相控阵直探头的情况下,实现对弧形角部横向区域的声束全覆盖。By stimulating different array elements at different detection point positions, and controlling the time delay of each array element excitation or receiving pulse, phase control such as deflection and focusing of the phased array is realized, and the phased array straight probe is not moved laterally. Full coverage of the sound beam in the lateral area of the curved corner.

下面,以弧形角部的半径为4mm的L形工件为例,在此,选用32阵元的相控阵直探头,其设置时间延迟的方法如下:Below, take an L-shaped workpiece with a radius of 4mm at the arc corner as an example. Here, a phased array straight probe with 32 elements is selected, and the method of setting the time delay is as follows:

先选取第1~8阵元,其中,这8个阵元合成为一个子阵,可称之为第一子阵。如图6所示,为使声束垂直入射到被检测L形工件的弧形角部区域最右端的检测点P,声束偏转方向由检测点位置P和所选取第一子阵有效孔径的中心位置O来确定,从而可以计算得到偏转角α。然后,根据所确定的声束偏转角α,按照图12(b)所示的声束偏转聚焦延时控制方法,激励脉冲以一定的时间延迟分别来激励换能器阵元中的8个阵元,其合成波阵面聚焦于点P,实现声束在该偏转角α上的偏转聚焦。First select the 1st to 8th array elements, among which, these 8 array elements are synthesized into a sub-array, which can be called the first sub-array. As shown in Figure 6, in order to make the sound beam perpendicularly incident on the detection point P at the rightmost end of the arc corner area of the detected L-shaped workpiece, the deflection direction of the sound beam is determined by the position of the detection point P and the effective aperture of the selected first sub-array. The center position O is determined, so that the deflection angle α can be calculated. Then, according to the determined beam deflection angle α, according to the beam deflection focus delay control method shown in Figure 12(b), the excitation pulse respectively excites the 8 arrays in the transducer array elements element, its synthetic wavefront is focused on point P to realize the deflection and focus of the acoustic beam at the deflection angle α.

采用相控阵线性扫描方式,分别对第2~9、3~10、4~11...24~31,共23个子阵(各阵元组合的中心位置依次为O1、O2...O23)进行激励。这样,先由第一子阵完成收、发超声波束,接着由第二子阵完成收发,如此继续下去,使每个子阵依次轮流收发,直至第23个子阵完成收发,即对弧形角部的检测区域内不同检测点进行扫查。如图7所示,将弧形角部的检测区域等分24份,则可获得检测区域中23个检测点K1、K2...K23,分别过所选取子阵有效孔径的中心位置(O1、O2...O23)和弧形角部的检测点(K1、K2...K23)画直线,则依次确定了检测区域上的扫查声束方向(共23个)。然后按照上述偏转角α的计算方法,由检测点位置Kn和所选取子阵的中心位置On确定各个声束偏转角β1、β2、β3......β23。最后根据所确定的声束偏转角,按照上述的声束偏转聚焦延时控制方法,实现声束在各个偏转角上的偏转聚焦,从而实现对整个检测范围的检测。Adopt phased array linear scanning mode, respectively for the 2nd to 9th, 3rd to 10th, 4th to 11th...24th to 31st, a total of 23 sub-arrays (the center positions of each array element combination are O 1 , O 2 .. .O 23 ) to motivate. In this way, the first sub-array completes receiving and sending of ultrasonic beams, and then the second sub-array completes sending and receiving, and so on, so that each sub-array takes turns sending and receiving until the 23rd sub-array completes sending and receiving, that is, the arc corner Scanning at different detection points within the detection area. As shown in Figure 7, by dividing the detection area at the corner of the arc into 24 equal parts, 23 detection points K 1 , K 2 ... K 23 in the detection area can be obtained, passing through the center of the effective aperture of the selected sub-array respectively position (O 1 , O 2 ... O 23 ) and the detection point (K 1 , K 2 ... K 23 ) of the arc corner to draw a straight line, then the direction of the scanning sound beam on the detection area is sequentially determined ( 23 in total). Then, according to the calculation method of the deflection angle α above, each sound beam deflection angle β 1 , β 2 , β 3 . . . Finally, according to the determined sound beam deflection angle, according to the above-mentioned sound beam deflection focus delay control method, the deflection focus of the sound beam at each deflection angle is realized, thereby realizing the detection of the entire detection range.

对于弧形角部检测区域的最左端检测点的偏转角γ的计算,与弧形角部区域最右端检测点相同,选取第25至第32阵元,这8个阵元合成有效孔径,检测点位置Q和该有效孔径的中心位置确定声束偏转方向,再采用上述偏转角α的计算方法来计算偏转角γ,如图8所示。根据所确定的声束偏转角,按照上述声束偏转聚焦延时控制方法,实现声束在该偏转角上的偏转聚焦。For the calculation of the deflection angle γ of the leftmost detection point of the arc corner detection area, it is the same as the rightmost detection point of the arc corner area. The 25th to 32nd array elements are selected, and these 8 array elements synthesize the effective aperture. The point position Q and the center position of the effective aperture determine the deflection direction of the sound beam, and then the deflection angle γ is calculated by using the calculation method of the deflection angle α above, as shown in FIG. 8 . According to the determined deflection angle of the sound beam, the deflection focus of the sound beam at the deflection angle is realized according to the above-mentioned deflection focus delay control method of the sound beam.

使用上述偏转聚焦声束对L形工件进行缺陷扫查,回波信号被相控阵系统接收,获得A扫描数据,相控阵系统中的探伤仪中的图像处理程序根据L形工件的弧形角部形状采用图像处理从而获得L形工件C扫描展开图,这样,就能准确地反映L形工件的弯角处的内部缺陷状态,并以此为基础完成缺陷定量、定位检测。具体地,如下所述,图9为相控阵超声扫描成像的B扫描成像和C扫描成像示意图,这里,将以弧形角部半径为4mm的L形工件为例,说明如何根据采集的A扫描数据绘制出弧形角部区域的C扫描展开图。Use the above-mentioned deflected and focused acoustic beam to scan for defects on L-shaped workpieces. The echo signals are received by the phased array system to obtain A-scan data. The image processing program in the flaw detector in the phased array system is based on the arc of the L-shaped workpiece. The corner shape adopts image processing to obtain the C-scan expansion diagram of the L-shaped workpiece. In this way, the internal defect state at the corner of the L-shaped workpiece can be accurately reflected, and defect quantification and positioning detection can be completed on this basis. Specifically, as described below, Fig. 9 is a schematic diagram of B-scan imaging and C-scan imaging of phased array ultrasonic scanning imaging. Here, taking an L-shaped workpiece with an arc corner radius of 4mm as an example, how to The scan data plots a C-scan development of the arc's corner region.

首先,对参数进行定义,具体地,声束个数为25、声束采集数据量为50、L形工件的声速为2950m/s。First, define the parameters. Specifically, the number of sound beams is 25, the amount of data collected by the sound beams is 50, and the sound velocity of the L-shaped workpiece is 2950m/s.

然后,如图10所示建立3D矩阵。该矩阵中,长为工件纵向长度,长度方向网格按相控阵直探头每次扫描的宽度来划分;宽为弧形角部的弧长,即最左端为左端检测点位置,最右端为右端检测点位置,宽度方向的网格按弧形角部检测区域所合成的声束个数来划分,分别为第1~8、第2~9、第3~10、...、第25~32,共25个子阵;高为L形工件的工件厚度,高度方向的网格按声束采集的数据量来划分。在本实施方式中,3D矩阵的宽度为25,高度为50,相控阵直探头每次扫描的宽度为6mm。Then, a 3D matrix is established as shown in FIG. 10 . In this matrix, the length is the longitudinal length of the workpiece, and the grid in the length direction is divided according to the width of each scan of the phased array straight probe; The position of the detection point at the right end, the grid in the width direction is divided according to the number of sound beams synthesized by the arc-shaped corner detection area, respectively 1st to 8th, 2nd to 9th, 3rd to 10th, ..., 25th ~32, a total of 25 sub-arrays; the height is the workpiece thickness of the L-shaped workpiece, and the grid in the height direction is divided according to the amount of data collected by the sound beam. In this embodiment, the width of the 3D matrix is 25, the height is 50, and the width of each scan of the phased array straight probe is 6 mm.

再将每个检测点采集到的A扫描数据,根据位置叠加点取最大值原则,读入到3D矩阵中。例如将第一组声束发射,然后接收获得的A扫描回波数据放入3D矩阵中,如图11所示,x方向为1,y方向为1~50的位置被第一组A扫描数据(50个)填充,依次类推,沿x方向第2~25个声束所获得的A扫描数据分别被存入矩阵相应y方向的位置。然后相控阵直探头沿工件纵向方向即z向移动,重复上述步骤,依次完成3D矩阵的A扫描数据填充;然后根据3D矩阵的数据信息,将3D矩阵中沿高度方向即z向取最大值,把数据投影到上表面,获得C扫描二维矩阵,即得到被检测工件表面的顶视图;对C扫描二维矩阵中的数据进行图像填充,较优地,同时使用图像去噪和图像分割处理方法对C扫描图像进行处理;最后,按比例关系绘制出L形工件弧形角部检测区域的C扫描图像。Then, the A-scan data collected at each detection point is read into the 3D matrix according to the principle of taking the maximum value of the position superposition point. For example, the first group of sound beams is emitted, and then the A-scan echo data obtained by receiving is put into the 3D matrix, as shown in Figure 11, the positions where the x direction is 1 and the y direction is 1-50 are captured by the first group of A-scan data (50) filling, and so on, the A-scan data obtained from the 2nd to 25th sound beams along the x direction are respectively stored in the corresponding positions of the matrix in the y direction. Then the phased array straight probe moves along the longitudinal direction of the workpiece, that is, the z direction, repeats the above steps, and completes the A-scan data filling of the 3D matrix in turn; , project the data onto the upper surface to obtain a C-scan two-dimensional matrix, that is, obtain a top view of the surface of the detected workpiece; perform image filling on the data in the C-scan two-dimensional matrix, and preferably use image denoising and image segmentation at the same time The processing method processes the C-scan image; finally, draws the C-scan image of the arc corner detection area of the L-shaped workpiece according to the proportional relationship.

本发明的有益效果是,对不同L形工件弧形角部结构,采用更换楔块来代替更换相控阵直探头,且采用最普通的相控阵直探头来完成检测,大大节省了硬件成本;采用特定的相控阵聚焦法则实现声束偏转和聚焦,在少移动相控阵直探头的情况下实现了对L形工件弧形角部结构的快速检测;采用C型扫描展开图显示整个弧形角部检测区域,使缺陷显示方式更加直观,提高判别缺陷的能力,该方法对碳纤维增强树脂基复合材料L形工件的超声无损检测具有重要的实用价值。The beneficial effect of the present invention is that, for different arc-shaped corner structures of L-shaped workpieces, replacement wedges are used instead of phased array straight probes, and the most common phased array straight probes are used to complete the detection, which greatly saves hardware costs ;Adopt specific phased array focusing law to achieve sound beam deflection and focusing, and realize rapid detection of arc corner structure of L-shaped workpiece without moving the phased array straight probe; use C-scan expansion diagram to display the whole The arc-shaped corner detection area makes the defect display mode more intuitive and improves the ability to distinguish defects. This method has important practical value for ultrasonic nondestructive testing of L-shaped workpieces made of carbon fiber reinforced resin matrix composite materials.

本发明不以任何方式限制于在说明书和附图中呈现的示例性实施方式。示出以及描述的实施方式(的部分)的所有组合明确地理解为并入该说明书之内并且明确地理解为落入本发明的范围内。而且,在如权利要求书概括的本发明的范围内,很多变形是可能的。此外,不应该将权利要求书中的任何参考标记构造为限制本发明的范围。The present invention is not limited in any way to the exemplary embodiments presented in the description and drawings. All combinations of (parts of) embodiments shown and described are expressly understood to be incorporated within this description and expressly understood to fall within the scope of the present invention. Moreover, many variations are possible within the scope of the invention as outlined by the claims. Furthermore, any reference signs in the claims should not be construed as limiting the scope of the invention.

Claims (7)

1.一种应用相控阵超声检测装置对L形工件的弧形角部进行超声检测的方法,其中,所述相控阵超声检测装置包括相控阵超声探伤仪、相控阵直探头和楔块,所述相控阵超声探伤仪与所述相控阵直探头电连接,所述相控阵直探头具有多个阵元,其几何参数至少包括阵元个数和阵元间距,所述楔块具有与所述L形工件的弧形角部相耦合的弧形表面以及与所述相控阵直探头相耦合的平直表面;其中,所述检测方法包括如下步骤:1. A method for ultrasonically detecting the arc corner of an L-shaped workpiece using a phased array ultrasonic testing device, wherein the phased array ultrasonic testing device includes a phased array ultrasonic flaw detector, a phased array straight probe and a phased array ultrasonic testing device. Wedge, the phased array ultrasonic flaw detector is electrically connected to the phased array straight probe, the phased array straight probe has a plurality of array elements, and its geometric parameters include at least the number of array elements and the distance between array elements. The wedge has an arc surface coupled with the arc corner of the L-shaped workpiece and a straight surface coupled with the phased array straight probe; wherein the detection method includes the following steps: (a)相控阵直探头几何参数的确定步骤,由所述L形工件的弧形角部确定所述相控阵直探头的几何参数;(a) a step for determining the geometric parameters of the phased array straight probe, determining the geometric parameters of the phased array straight probe by the arc corner of the L-shaped workpiece; (b)相控阵直探头的位置确定步骤,由所述L形工件的弧形角部和步骤(a)确定的所述相控阵直探头的参数确定沿垂直于所述弧形角部的张开角θ的平分线放置的、面对所述弧形角部的所述相控阵直探头表面的中心位置与所述弧形角部的圆心位置之间的距离D;(b) the step of determining the position of the phased array straight probe, the parameter determination of the phased array straight probe determined by the arc corner of the L-shaped workpiece and step (a) along the direction perpendicular to the arc corner The distance D between the center position of the phased array straight probe surface facing the arc-shaped corner and the center position of the arc-shaped corner placed on the bisector of the opening angle θ; (c)楔块的确定步骤,由所述L形工件的弧形角部确定所述楔块的弧形表面,由位置确定的所述相控阵直探头的表面来确定与其相耦合的所述楔块的平直表面;(c) The step of determining the wedge, the arc surface of the wedge is determined by the arc corner of the L-shaped workpiece, and the surface of the phased array straight probe determined by the position is determined to be coupled with it the flat surface of the wedge; (d)超声波束发射步骤,先分别选取多个所述阵元形成多个子阵,再对所述多个子阵的每一个子阵中的各所述阵元之间进行延时,然后所述相控阵超声探伤仪发出的脉冲信号激励所述多个子阵中每个子阵的每个阵元发出超声波进而将所述每个子阵合成的超声波束垂直入射到所述L形工件的弧形角部;(d) Ultrasonic beam transmitting step, first select a plurality of said array elements respectively to form a plurality of sub-arrays, then carry out time delay between each said array elements in each sub-array of said plurality of sub-arrays, and then said The pulse signal sent by the phased array ultrasonic flaw detector excites each element of each sub-array in the plurality of sub-arrays to emit ultrasonic waves, and then the ultrasonic beam synthesized by each sub-array is perpendicularly incident on the arc angle of the L-shaped workpiece. department; (e)回波信号接收步骤,所述超声波束遇到所述L形工件形成回波信号,所述回波信号经由所述子阵中的各阵元接收并形成A扫描信号;(e) an echo signal receiving step, the ultrasonic beam meets the L-shaped workpiece to form an echo signal, and the echo signal is received by each array element in the sub-array to form an A-scan signal; (f)图像处理步骤,所述A扫描信号由所述相控阵超声探伤仪接收,经过相应的图像处理程序转化为C扫描图。(f) Image processing step, the A-scan signal is received by the phased array ultrasonic flaw detector, and converted into a C-scan image through a corresponding image processing program. 2.根据权利要求1所述的方法,其中在步骤(a)中,先根据p≈v/f确定所述相控阵直探头的阵元间距p,其中,v表示所述L形工件的声速、f表示所述相控阵直探头的频率;再根据公式确定所述相控阵直探头的子阵的阵元数n,其中,d表示两端阵元离所述相控阵直探头的壳体边缘的距离,r表示所述L形工件的弧形半径,当所述L形工件的张开角等于或大于90°时,θ等于90°,当所述L形工件的张开角小于90°时,θ等于L形工件的张开角;进而,根据所述相控阵直探头的子阵的阵元数n确定所述相控阵直探头的阵元数N。2. The method according to claim 1, wherein in step (a), the array element spacing p of the straight probe of the phased array is determined earlier according to p≈v/f, wherein, v represents the distance of the L-shaped workpiece Speed of sound, f represent the frequency of the phased array straight probe; then according to the formula Determine the array element number n of the sub-array of the phased array straight probe, wherein, d represents the distance between the two ends of the array elements from the shell edge of the phased array straight probe, and r represents the arc of the L-shaped workpiece radius, when the opening angle of the L-shaped workpiece is equal to or greater than 90°, θ is equal to 90°, and when the opening angle of the L-shaped workpiece is less than 90°, θ is equal to the opening angle of the L-shaped workpiece; and then, according to the phase control The number n of array elements of the sub-array of the straight probe determines the number N of array elements of the phased array straight probe. 3.根据权利要求1或2所述的方法,其中,在步骤(b)中,所述面对所述弧形角部的所述相控阵直探头表面的中心位置与所述弧形表面的圆心之间的距离D由几何关系式来确定,其中,当所述L形工件的张开角θ小于或等于90°时,α=θ,当所述L形工件的张开角θ大于90°时,α=180°-θ。3. The method according to claim 1 or 2, wherein, in step (b), the center position of the surface of the phased array straight probe facing the curved corner is the same as that of the curved surface The distance D between the centers of the circles is given by the geometric relation To determine, wherein, when the opening angle θ of the L-shaped workpiece is less than or equal to 90°, α=θ, and when the opening angle θ of the L-shaped workpiece is greater than 90°, α=180°-θ. 4.根据权利要求3所述的方法,其中在步骤(c)中,由所述L形工件的弧形角部确定所述楔块的弧形表面的弧长半径以及所述弧长对应的圆心角,所述楔块的最大高度h由公式h=r+D计算,其中r表示所述L形工件的弧形半径,所述楔块的厚度不小于所述相控阵直探头的宽度。4. The method according to claim 3, wherein in step (c), the arc length radius of the arc surface of the wedge and the corresponding arc length of the arc length are determined by the arc corner of the L-shaped workpiece. Central angle, the maximum height h of the wedge is calculated by the formula h=r+D, wherein r represents the arc radius of the L-shaped workpiece, and the thickness of the wedge is not less than the width of the phased array straight probe . 5.根据权利要求1所述的方法,其中所述图像处理步骤,包括参数定义子步骤、3D矩阵建立子步骤、C扫描图像建立子步骤,其中,所述参数定义子步骤,定义所述超声波束的个数、所述超声波束所采集的数据量、扫描的起始位置和终止位置、所述工件的声速;5. The method according to claim 1, wherein the image processing step includes a parameter definition substep, a 3D matrix establishment substep, and a C-scan image establishment substep, wherein the parameter definition substep defines the ultrasonic wave The number of beams, the amount of data collected by the ultrasonic beam, the start position and end position of the scan, and the sound velocity of the workpiece; 所述3D矩阵建立子步骤,首先,以所述L形工件的纵向长度为长、所述L形工件的弧形角部的弧长为宽、所述工件的弧形角部的厚度为高建立矩阵,其中,在长度方向上的步进按照所述相控阵直探头每次扫描的大小划分,在宽度方向上的步进按照射在所述工件的弧形角部的所述超声波束的数目划分,在高度方向上的步进按照所述超声波束所采集的数据量划分,然后,所述A扫描数据分别读入到所述3D矩阵中形成3D矩阵;The sub-step of establishing the 3D matrix, firstly, take the longitudinal length of the L-shaped workpiece as long, the arc length of the arc-shaped corner of the L-shaped workpiece as width, and the thickness of the arc-shaped corner of the workpiece as high Establish a matrix, wherein the step in the length direction is divided according to the size of each scan of the phased array straight probe, and the step in the width direction is according to the ultrasonic beam shot at the arc-shaped corner of the workpiece The number of divisions, the steps in the height direction are divided according to the amount of data collected by the ultrasonic beam, and then the A-scan data are respectively read into the 3D matrix to form a 3D matrix; 所述C扫描图像建立子步骤,首先,在3D矩阵的高度方向上取最大值将A扫描数据投影到由3D矩阵的宽和长所形成的表面上形成C扫描二维矩阵,然后,进行图像填充得到C扫描图像。The sub-step of establishing the C-scan image, firstly, taking the maximum value in the height direction of the 3D matrix and projecting the A-scan data onto the surface formed by the width and length of the 3D matrix to form a C-scan two-dimensional matrix, and then performing image Fill to get C-scan image. 6.根据权利要求5所述的方法,其中在C扫描图像建立子步骤中包括图像去噪和图像分割处理的步骤。6. The method according to claim 5, wherein the steps of image denoising and image segmentation processing are included in the C-scan image building sub-step. 7.根据权利要求1所述的方法,其中还包括步骤(g)下一L形工件检测步骤,R表示所述下一L形工件的弧形角部的半径,r表示步骤(a)中所检测的所述L形工件的弧形角部的几何参数中的半径,当|R-r|≤1时,所述相控阵直探头的参数和位置保持不变,根据步骤(c)-(f)进行检测。7. The method according to claim 1, further comprising step (g) next L-shaped workpiece detection step, R represents the radius of the arc corner of the next L-shaped workpiece, and r represents the step (a) The radius in the geometric parameters of the arc corner of the L-shaped workpiece detected, when |R-r|≤1, the parameters and positions of the phased array straight probe remain unchanged, according to steps (c)-( f) Perform detection.
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