CN102817143A - Small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth - Google Patents
Small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth Download PDFInfo
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- CN102817143A CN102817143A CN2012102902580A CN201210290258A CN102817143A CN 102817143 A CN102817143 A CN 102817143A CN 2012102902580 A CN2012102902580 A CN 2012102902580A CN 201210290258 A CN201210290258 A CN 201210290258A CN 102817143 A CN102817143 A CN 102817143A
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- abrasive band
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Abstract
The invention provides a piece of small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth, which is characterized in that warp yarns and weft yarns are respectively of a polyester-cotton blended yarns which are prepared by the rotor spinning technology, the polyester-cotton blended warp yarns and the polyester-cotton blended weft yarns are made into an piece of abrasive-belt base cloth through a weaving process, and the polyester-cotton blended yarn is formed by 5 percent of small chemical-fiber short fibers which are processed by waste beverage bottles and 65 percent of cotton fibers which are obtained by removing impurities of clear cotton, combed cotton fly cotton and lipper cotton of a cotton spinning mill through a loosening process. The cotton fibers which are obtained by removing impurities of clear cotton, combed cotton fly cotton and lipper cotton of the cotton spinning mill through the loosening process are used as raw materials to prepare the small chemical-fiber polyester-cotton blended yarns, so that the application of the petroleum chemical fibers and the cotton with high grade can be reduced; simultaneously the renewable garbage is recycled, so that the environmental pollution is reduced, and the production cost is reduced; and meanwhile, the small chemical-fiber polyester-cotton rotor spinning abrasive-belt base cloth has little hairiness, uniform strength, flat and smooth surface, small retraction rate and wide application range.
Description
[technical field]
The present invention relates to a kind of weaving face fabric, relate in particular to a kind of little chemical fibre polyester-cotton blend open-end yarn abrasive band base cloth.
[background technology]
The abrasive band belongs to the coated abrasive tool in the machine tool; Be called as flexible abrasive product, more more flexible than solid grinding tool emery wheel during polishing, insurance, precision are higher, and the cost of grinding simultaneously is low; Existing abrasive band its base cloth of manufacturing approach is many to be raw material with cotton or chemical fibre; But, also be unfavorable for protecting environmental resource because lacking of cotton resource makes production cost higher.
Currently in China's industrial fabric fiber products has reached 70%, and its product performance and even better than cotton belt cotton fabric products, which are mostly large chemical fiber and chemical fiber products in small chemical fiber belongs recycled polyester fiber, is the use of discarded beverage bottles, after washing, crushing, heating, melting, spinning molded polyester fiber, in order to alleviate the bottleneck of raw materials, the use of recycled polyester fiber instead of a small oil chemical fiber raw materials, the use of cotton Qing Hua, carding car belly, rolling knife instead of flowers high-grade cotton fiber, is conducive to the use of resource recycling, reduce production costs, and mixed with a small synthetic polyester fibers produced using a wide range of fabrics.
Open-end spinning is the fabric technology, and it is by the streamer mode conveying fiber, grips twisting by an end.The open-end spinning operation is short, and from the yarn body structure, the open-end spinning line structure is more fluffy, and style is rough, under the not high situation of number and the twist, can spin out the lower product of better performances and price.
[summary of the invention]
The objective of the invention is to overcome the deficiency of prior art, the little chemical fibre polyester-cotton blend open-end yarn abrasive band base cloth that provide a kind of and be beneficial to resource circulation utilization, production cost is low and performance is good.
To achieve the above object, the present invention is used in technical solutions: a small-fiber cotton yarn belt fabric flow from the weft interwoven, in which the weft are spinning technology obtained blended yarn, polyester cotton blended the warp and weft yarns made of abrasive fabric by weaving process, the polyester-cotton blended yarn waste bottles processed using small synthetic staple fiber and cotton Qing Hua, carding car belly , rolling knife flower clean shells processed to remove impurities by cotton fibers blended.
The technological process of production of said little chemical fibre open-end yarn abrasive band base cloth is following:
Pretreatment of raw materials - Cheongju flowers - carding - and strip - spinning - warping - sizing - wear brown - Weaving - testing factory for manufacturing belt fabric belt factory.
The specification of respectively organizing of said little chemical fibre polyester-cotton blend open-end yarn abrasive band base cloth is:
(1) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
(2) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
(3) little chemical fibre polyester cotton blended yarns blending ratio is the little 65/C35 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
(4) little chemical fibre polyester cotton blended yarns blending ratio is the little 65/C35 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
(5) little chemical fibre polyester cotton blended yarns blending ratio is the little 25/C75 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
(6) little chemical fibre polyester cotton blended yarns blending ratio is the little 75/C25 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
(7) little chemical fibre polyester cotton blended yarns blending ratio is the little 40/C60 of T; Said warp thread fineness is 10; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
The beneficial effects of the invention: The present invention uses waste PET bottles processing of small synthetic staple fiber and cotton Qing Hua, carding car belly, rolling knife flower clean shells processed to remove impurities by cotton fiber as raw material, the small fiber polyester cotton blended yarn, chemical fiber and grade of oil to reduce the use of good cotton, while the use of renewable waste recycling, reduce environmental pollution, reduce production costs, while the present invention is a small cotton spinning fiber fabric belt without impurities, less hairiness, strong uniform evenness, fabric formation, acid, mildew, not afraid of insects, abrasion resistance, tear, density, flexibility, good benefits, a wide range.
[description of drawings]
Fig. 1 is the technological process of production figure of the little chemical fibre polyester-cotton blend of the present invention open-end yarn abrasive band base cloth.
[specific embodiment]
Below in conjunction with accompanying drawing the present invention is done and to further describe.
Refer to Figure 1, Figure 1 of the present invention airflow small fiber yarn fabric belt production process flow diagram of the present invention a small-fiber yarn belt airflow fabric is made by the weft interwoven, in which economic, yarn spinning techniques are obtained cotton blended yarn, polyester cotton blended the warp and weft yarns made of abrasive fabric by weaving process, the polyester-cotton blended yarn waste bottle using a small chemical processing staple fiber and cotton Qing Hua, carding car belly, rolling knife flower clean shells processed to remove impurities by cotton fibers blended.
The technological process of production step of said little chemical fibre polyester-cotton blend open-end spinning abrasive band base cloth is:
(1) pretreatment of raw materials: the use of the classification of waste bottles, washing, crushing, heating the melt spinning into polyester fibers, cut package, using cotton Qing Hua, carding car belly, rolling knife flower as packaged, clean shells processing, packing with cotton, mixing the two materials.
(2) blowing: with pretreated little chemical fibre polyester-cotton blend raw material shredding on griping cotton machine, mixing and blowing machine, opener, cotton feeder, scutcher, mixing, rolling successively.
(3) comb and parallel cotton fibers prior to spinning: the little chemical fibre polyester-cotton blend raw material that will pass through behind the cotton cleaning process carries out carding step on carding machine.
(4) drafting: the little chemical fibre polyester-cotton blend raw material that will pass through carding step is at the enterprising wardrobe of drawing frame road drafting and two road draftings.
(5) open-end spinning: ripe of the little chemical fibre polyester fiber that will pass through mixing in doubling step carries out draw twisting through the high-pressure injection air-flow to yarn and produces little chemical fiber yarn on open-end spinning frame.
(6) Dobby Weave Design: the fabric tissue to the abrasive band base cloth designs, and can be designed to different fabric structures as required.
(7) warping: the cheese that open-end spinning comes out is wound on the warp axle of regulation amplitude by certain radical and specific length abreast, makes each root warp tension consistent, and density evenly distributes.
(8) sizing: the little chemical fiber yarn behind the warping process is gone up slurry process handle,, improve wear resistance with elasticity and intensity that increases yarn and the smooth degree that increases yarn.
(9) gait: the little chemical fiber yarn to behind the last slurry process is gaited.
(10) weave: give the little chemical fibre polyester-cotton blend warp thread of gaiting certain tension force uniformly,, on loom, interweave, constitute the fabric of certain tissue, amplitude and density with weft yarn according to specific technological parameter.
(11) check is dispatched from the factory and is supplied the little chemical fibre abrasive band base cloth of abrasive band factory manufacturing.
The specification of the little chemical fibre polyester-cotton blend of the present invention air-flow yarn and abrasive band base cloth is as shown in table 1:
Table 1
for the three last look twill; "C" represents the cotton fiber.
What should explain is; Above embodiment is only unrestricted in order to technical scheme of the present invention to be described; Although with reference to preferred embodiment the present invention is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention; And not breaking away from the spirit and the scope of technical scheme of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (3)
1 A small stream polyester fiber yarn fabric belt, wherein: the weft are spinning technology obtained polyester blended yarns, polyester-cotton blended the warp and weft yarns made by weaving process into the belt fabric, polyester-cotton blended yarns of said beverage bottle scrap processing using small synthetic staple fiber and cotton Qing Hua, carding car belly, rolling knife flower clean shells processed to remove impurities by cotton fibers blended.
(2) as claimed in claim 1, wherein the small fiber polyester fabric belt rotor yarn, characterized in that: said flow of air spinning techniques: polyester fiber mix small pre - Qing flowers - Carding - and the strip, and finally spun by spinning at different technical specifications of the warp and weft yarns;
Described weaving process flow process is: the little chemical fibre polyester-cotton blend open-end yarn warping that the open-end spinning technology is made, and---sizing---is worn palm fibre---and is woven into the abrasive band base cloth that different size supplies abrasive band factory to make.
3. little chemical fibre polyester-cotton blend open-end yarn according to claim 2 abrasive band base cloth is characterized in that: the specification of respectively organizing of said little chemical fibre polyester-cotton blend open-end yarn abrasive band base cloth is:
(1) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill;
(2) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill;
(3) little chemical fibre polyester cotton blended yarns blending ratio is the little 65/C35 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill;
(4) little chemical fibre polyester cotton blended yarns blending ratio is the little 65/C35 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill;
(5) little chemical fibre polyester cotton blended yarns blending ratio is the little 25/C75 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill;
(6) little chemical fibre polyester cotton blended yarns blending ratio is the little 75/C25 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill;
(7) little chemical fibre polyester cotton blended yarns blending ratio is the little 40/C60 of T; Said warp thread fineness is 10; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
twill.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102902580A CN102817143A (en) | 2012-08-15 | 2012-08-15 | Small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102902580A CN102817143A (en) | 2012-08-15 | 2012-08-15 | Small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth |
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| CN102817143A true CN102817143A (en) | 2012-12-12 |
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| CN2012102902580A Pending CN102817143A (en) | 2012-08-15 | 2012-08-15 | Small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105386201A (en) * | 2015-10-15 | 2016-03-09 | 张玮 | Formula of high-strength environment-friendly polyester abrasive belt base cloth |
| CN105476109A (en) * | 2014-09-15 | 2016-04-13 | 常熟市东吴丝绸服装厂 | Winter labor suit |
| CN106811844A (en) * | 2015-11-27 | 2017-06-09 | 江苏华跃纺织新材料科技有限公司 | A kind of regenerated polyester fiber open-end spinning is weaved cotton cloth |
| CN108972380A (en) * | 2018-06-29 | 2018-12-11 | 江苏三菱磨料磨具有限公司 | A kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof |
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| JPH10506579A (en) * | 1994-09-30 | 1998-06-30 | ミネソタ・マイニング・アンド・マニュファクチュアリング・カンパニー | Coated abrasive article, method of making and using the same |
| CN1276403A (en) * | 2000-04-11 | 2000-12-13 | 刘晓荣 | High-performance resin cloth as abrasive band and its making method |
| CN2688446Y (en) * | 2003-11-13 | 2005-03-30 | 刘晓荣 | Resin fabrics for high-performance grinding abrasive band |
| CN101028704A (en) * | 2007-02-28 | 2007-09-05 | 张刚 | Production of high-strength polyester abrasive cloth |
| CN201253811Y (en) * | 2008-07-01 | 2009-06-10 | 常州市金牛研磨有限公司 | Special abrasive cloth for vane wheel with handle or chuck vane wheel |
| CN102493065A (en) * | 2011-12-19 | 2012-06-13 | 上海申安纺织有限公司 | Regenerated cotton snowflake blended yarn and blending technology thereof |
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2012
- 2012-08-15 CN CN2012102902580A patent/CN102817143A/en active Pending
Patent Citations (6)
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| JPH10506579A (en) * | 1994-09-30 | 1998-06-30 | ミネソタ・マイニング・アンド・マニュファクチュアリング・カンパニー | Coated abrasive article, method of making and using the same |
| CN1276403A (en) * | 2000-04-11 | 2000-12-13 | 刘晓荣 | High-performance resin cloth as abrasive band and its making method |
| CN2688446Y (en) * | 2003-11-13 | 2005-03-30 | 刘晓荣 | Resin fabrics for high-performance grinding abrasive band |
| CN101028704A (en) * | 2007-02-28 | 2007-09-05 | 张刚 | Production of high-strength polyester abrasive cloth |
| CN201253811Y (en) * | 2008-07-01 | 2009-06-10 | 常州市金牛研磨有限公司 | Special abrasive cloth for vane wheel with handle or chuck vane wheel |
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| 朱苏康等: "《机织学》", 31 May 2008, article "机织工艺流程", pages: 330-333 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105476109A (en) * | 2014-09-15 | 2016-04-13 | 常熟市东吴丝绸服装厂 | Winter labor suit |
| CN105386201A (en) * | 2015-10-15 | 2016-03-09 | 张玮 | Formula of high-strength environment-friendly polyester abrasive belt base cloth |
| CN106811844A (en) * | 2015-11-27 | 2017-06-09 | 江苏华跃纺织新材料科技有限公司 | A kind of regenerated polyester fiber open-end spinning is weaved cotton cloth |
| CN108972380A (en) * | 2018-06-29 | 2018-12-11 | 江苏三菱磨料磨具有限公司 | A kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof |
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Application publication date: 20121212 |