CN108972380A - A kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof - Google Patents
A kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof Download PDFInfo
- Publication number
- CN108972380A CN108972380A CN201810696966.1A CN201810696966A CN108972380A CN 108972380 A CN108972380 A CN 108972380A CN 201810696966 A CN201810696966 A CN 201810696966A CN 108972380 A CN108972380 A CN 108972380A
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- China
- Prior art keywords
- base fabric
- emery cloth
- cloth
- flexible
- good
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/001—Manufacture of flexible abrasive materials
Abstract
The present invention relates to a kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof, base fabric is stirred spun yarn using polyester fiber and cotton fiber and planar products is made, and the polyester fiber composition is 50-90%, and cotton fiber ingredient is 10-50%；The yarn is used through the weaving of broadwise weaving process into base fabric, and described through being 60-100 pieces/inch to density, latitudinal density is 60-80 pieces/inch；The extraordinary base fabric being made by polyester-cotton blend blending ratio of the invention, polishing stainless steel products has the advantages that not black non-yellowing, preferably keep finish, the aesthetics of stainless steel, the flexible coated abrasive tool emery cloth produced through the extraordinary base fabric that latitudinal density is made into, the irregular face shock resistance of stainless steel products of polishing is good, it is not in part film flying problem, coated abrasive tool emery cloth after dedicated flexible finishing technique and device are flexible has that flexibility is good, elasticity is good, polishing, the irregular surface elastic of stainless steel products is good, flexibility is good, good with workpiece stickiness.
Description
Technical field
Invention is related to original cloth and emery cloth manufacturing process, in particular to it is dedicated coated to be applied to the special-shaped flexible mill of mill stainless steel
The manufacture of grinding tool emery cloth.
Background technique
With the continuous improvement of our people's living standard, the demand to stainless steel products is more and more, due to stainless steel
Product has the characteristics that durable, beautiful, increasingly has been favored by people.And the sanding and polishing of stainless steel is to coated abrasive tool
The requirement of emery cloth is also higher and higher, and especially the processing to the irregular face such as curved surface, concave surface, traditional coated abrasive tool emery cloth are fabricated to
Occur that emery cloth is too hard, is easy part, stainless steel surface nigrescence jaundice problem when special-shaped flexibility mill polishing, there are flexibilities for emery cloth
Insufficient, intensity deficiency, can not meet the demand of stainless steel products processing.
Summary of the invention
Problem to be solved by this invention is to design a kind of extraordinary base fabric product, its tearing strength is made to meet special-shaped flexible mill
Shock proof technical requirements when mill is cut solve the polishing irregular face fragmentation problem of stainless steel, are more suitable for its polyester-cotton blend blending ratio
The grinding-polishing of stainless steel products, the stainless steel products finish after processing is good, does not black non-yellowing, and it is flexible to design a kind of emery cloth
Finishing technique and device, emery cloth carry out elastic process by making its flexibility reach the special-shaped flexible mill of production after flexible arrangement
Technical requirements meet the technical requirements of the irregular face sanding and polishing of stainless steel products.
To solve the above problems, the scheme that the present invention uses is as follows:
A kind of base fabric, the base fabric is stirred spun yarn using polyester fiber and cotton fiber and planar products is made, described poly-
Ester fiber composition is 50-90%, and cotton fiber ingredient is 10-50%.
Further, the yarn is used through the weaving of broadwise weaving process into base fabric, it is described through to density be 60-100 root/
Inch, latitudinal density are 60-80 pieces/inch.
A kind of mill special abrasive cloth, the emery cloth are prepared by above-mentioned base fabric.
A kind of emery cloth process equipment, the equipment is for processing above-mentioned mill special abrasive cloth, including emery cloth machine table, fixing seat
Telescopic device in emery cloth machine table, dragging roller axis is connected on telescopic device, and rubber rollers, carrying roller is arranged in roller carrier shaft face direction
Flexible bar is set between axis and rubber rollers.
A kind of preparation method of mill special abrasive cloth, this method comprises the following steps: base fabric is put into dipping by base fabric dipping
Material is impregnated, and impregnant penetrates into base fabric pore and tamps its pore after dipping, by the cloth cover drying and shaping containing impregnant；
Emery cloth forms, after impregnating the twill face blade coating spreading mass and drying and shaping of base fabric, gluing, electrostatic sand-planting in base fabric plain weave face,
And baking and curing；Emery cloth is flexible, cured emery cloth is made on emery cloth process equipment multiple flexible on 90 ° of directions and 45 ° of directions
It arranges, obtains mill special abrasive cloth.
Compared with prior art, it has the beneficial effect that
1, the coated abrasive tool being converted by the coated abrasive tool emery cloth that the extraordinary base fabric that polyester-cotton blend blending ratio of the invention is made into produces
Special-shaped flexibility mill polishing stainless steel products has the advantages that not black non-yellowing, better finish, the beauty of holding stainless steel
Sight degree.
2, it is converted by of the invention through the flexible coated abrasive tool emery cloth that the extraordinary base fabric that latitudinal density is made into produces
For the special-shaped flexible mill of coated abrasive tool through latitudinal strength height, the polishing irregular face shock resistance of stainless steel products is good, is not in
Part film flying problem.
3, have that flexibility is good, bullet by the coated abrasive tool emery cloth of dedicated flexible finishing technique of the invention and device after flexible
Property it is good, be particularly suitable for the polishing that the special-shaped flexible mill of production coated abrasive tool is used for various stainless steel products, stainless steel products of polishing
Irregular surface elastic is good, flexibility is good, good with workpiece stickiness.
Detailed description of the invention
Fig. 1 is emery cloth process equipment structural schematic diagram of the present invention.
Fig. 2 is emery cloth of the present invention and 45 ° of flexible side views of flexible bar.
Fig. 3 is emery cloth of the present invention and 45 ° of flexible top views of flexible bar.
Specific embodiment
The invention will be described in further detail below.
Embodiment 1
The cotton fiber of polyester fiber and 50kg that quality is 50kg is uniformly mixed first, then by the fiber mixed by spinning
Yarn process spun yarn is spare.
Embodiment 2
The cotton fiber of polyester fiber and 40kg that quality is 60kg is uniformly mixed first, then by the fiber mixed by spinning
Yarn process spun yarn is spare.
Embodiment 3
The cotton fiber of polyester fiber and 30kg that quality is 70kg is uniformly mixed first, then by the fiber mixed by spinning
Yarn process spun yarn is spare.
Embodiment 4
The cotton fiber of polyester fiber and 20kg that quality is 80kg is uniformly mixed first, then by the fiber mixed by spinning
Yarn process spun yarn is spare.
Embodiment 5
The cotton fiber of polyester fiber and 10kg that quality is 90kg is uniformly mixed first, then by the fiber mixed by spinning
Yarn process spun yarn is spare.
Embodiment 6
The yarn that embodiment 1 is obtained to embodiment 5 respectively, by through to 100 pieces/inch of density, 60 pieces/inch of latitudinal density are put
Enter the cloth-like product weaved in Weaving-machine into plane, that is, obtains the present invention for the extraordinary base fabric for coated abrasive tool emery cloth.This
In be woven as the technical process of fabric will be interweaved on loom through, weft threads.
Embodiment 7
The yarn that embodiment 1 is obtained to embodiment 5 respectively, by through to 90 pieces/inch of density, 65 pieces/inch of latitudinal density are put
Enter the cloth-like product weaved in Weaving-machine into plane, that is, obtains the present invention for the extraordinary base fabric for coated abrasive tool emery cloth.This
In be woven as the technical process of fabric will be interweaved on loom through, weft threads.
Embodiment 8
The yarn that embodiment 1 is obtained to embodiment 5 respectively, by through to 80 pieces/inch of density, 70 pieces/inch of latitudinal density are put
Enter the cloth-like product weaved in Weaving-machine into plane, that is, obtains the present invention for the extraordinary base fabric for coated abrasive tool emery cloth.This
In be woven as the technical process of fabric will be interweaved on loom through, weft threads.
Embodiment 9
The yarn that embodiment 1 is obtained to embodiment 5 respectively, by through to 70 pieces/inch of density, 75 pieces/inch of latitudinal density are put
Enter the cloth-like product weaved in Weaving-machine into plane, that is, obtains the present invention for the extraordinary base fabric for coated abrasive tool emery cloth.This
In be woven as the technical process of fabric will be interweaved on loom through, weft threads.
Embodiment 10
The yarn that embodiment 1 is obtained to embodiment 5 respectively, by through to 60 pieces/inch of density, 80 pieces/inch of latitudinal density are put
Enter the cloth-like product weaved in Weaving-machine into plane, that is, obtains the present invention for the extraordinary base fabric for coated abrasive tool emery cloth.This
In be woven as the technical process of fabric will be interweaved on loom through, weft threads.
Embodiment 11
Respectively the base fabric that embodiment 6 to embodiment 10 obtains is handled through following processes again respectively: base fabric is put into impregnant warp
It impregnates, impregnant penetrates into base fabric pore and tamps its pore after dipping, by the cloth cover drying and shaping containing impregnant；It is soaking
Cloth base twill face blade coating spreading mass and drying and shaping after stain；Finally in base fabric plain weave face gluing, electrostatic sand-planting, and dry solid
Change, eventually becomes coated abrasive tool emery cloth.
Embodiment 12
By coated abrasive tool emery cloth obtained in embodiment 11 make 90 ° of directions (the flexible bar of such as Fig. 1 and emery cloth traffic direction be in 90 °) and
45 ° of multiple flexible arrangements of direction (the flexible bar of such as Fig. 2 and emery cloth traffic direction are in 45 °), thus the flexibility needed for obtaining.
The emery cloth process equipment that the present invention provides is a kind of embodiment of this programme, does not make being particularly limited in its structure:
Including emery cloth machine table, machine table upper fixed seat is equipped with lifting cylinder 1, and the Shen Suoduan of lifting cylinder is connected with roller carrier shaft 2, carrying roller
Rubber rollers 5 are arranged in the axis of rolling face of axis, roll between rubber rollers and the roller carrier shaft axis of rolling and flexible bar 3 is arranged, and flexible bar is bar
Body surface face has the body of rod of extraordinary peak valley line, and emery cloth 4 is set between flexible bar and rubber rollers and is rolled, by adjusting emery cloth
Folding angles multiple flexible, the back side 8(twill face of emery cloth is carried out on flexible bar) be set to flexible bar side, positive 7(is flat
Line face) it is set to rubber rollers side.
The mode in Fig. 1 being designed by multiple repetition test, 90 ° of directions being carried out flexible twice to emery cloth, key utilizes table
Face has the flexible bar of extraordinary peak valley line.It is flexible that 45 ° of directions are carried out to emery cloth by the mode in multiple repetition test invention figure 2
It is twice, crucial to utilize three flexible bars of cylinder simultaneously.By above-mentioned flexible arrangement process, it is special-shaped finally to prepare mill stainless steel
The flexible dedicated coated abrasive tool emery cloth of mill.
Claims (5)
1. a kind of base fabric, it is characterised in that: the base fabric using polyester fiber and cotton fiber be stirred spun yarn be made it is flat
Face product, the polyester fiber composition are 50-90%, and cotton fiber ingredient is 10-50%.
2. base fabric as described in claim 1, it is characterised in that: the yarn, which is used, to be weaved through broadwise weaving process into base fabric, institute
It states through being 60-100 pieces/inch to density, latitudinal density is 60-80 pieces/inch.
3. a kind of mill special abrasive cloth, it is characterised in that: the emery cloth is prepared by base fabric as claimed in claim 1 or 2.
4. a kind of emery cloth process equipment, it is characterised in that: the equipment is wrapped for processing mill special abrasive cloth described in claim 3
Emery cloth machine table is included, fixing seat is set to the telescopic device in emery cloth machine table, connects dragging roller axis, roller carrier shaft face on telescopic device
Rubber rollers are arranged in direction, and flexible bar is arranged between roller carrier shaft and rubber rollers.
5. a kind of preparation method of mill special abrasive cloth, it is characterised in that: this method comprises the following steps:
Base fabric is put into impregnant through impregnating by base fabric dipping, and impregnant penetrates into base fabric pore and tamps its pore after dipping,
By the cloth cover drying and shaping containing impregnant；Emery cloth molding, the twill face of base fabric scratches spreading mass and drying and shaping after impregnating,
Gluing, electrostatic sand-planting in base fabric plain weave face, and baking and curing；Emery cloth is flexible, and cured emery cloth is made on emery cloth process equipment
Multiple flexible arrangement on 90 ° of directions and 45 ° of directions obtains mill special abrasive cloth.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810696966.1A CN108972380A (en) | 2018-06-29 | 2018-06-29 | A kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof |
| PCT/CN2018/112558 WO2020000820A1 (en) | 2018-06-29 | 2018-10-30 | Base cloth, abrasive disc-dedicated sand cloth, sand cloth processing apparatus and preparation method for abrasive disc-dedicated sand cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810696966.1A CN108972380A (en) | 2018-06-29 | 2018-06-29 | A kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108972380A true CN108972380A (en) | 2018-12-11 |
Family
ID=64539069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810696966.1A Pending CN108972380A (en) | 2018-06-29 | 2018-06-29 | A kind of base fabric, mill special abrasive cloth, emery cloth process equipment and preparation method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108972380A (en) |
| WO (1) | WO2020000820A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110747595A (en) * | 2019-11-13 | 2020-02-04 | 古德尚新材料科技湖北有限公司 | Double-rod multi-surface flexing device |
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|---|---|---|---|---|
| GB851844A (en) * | 1958-06-04 | 1960-10-19 | Raybestos Manhattan Inc | Improvements in or relating to coated abrasive products |
| US4082521A (en) * | 1973-11-07 | 1978-04-04 | The Carborundum Company | Endless abrasive belt, and laminated patch splice therefor |
| CN201102197Y (en) * | 2007-10-18 | 2008-08-20 | 江苏三菱磨料磨具有限公司 | Multifunctional abrasive cloth softening and bending machine |
| CN202367614U (en) * | 2011-11-23 | 2012-08-08 | 淄博理研泰山涂附磨具有限公司 | Antiskid abrasive cloth |
| CN102817143A (en) * | 2012-08-15 | 2012-12-12 | 江苏华跃纺织新材料科技有限公司 | Small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth |
| CN105386201A (en) * | 2015-10-15 | 2016-03-09 | 张玮 | Formula of high-strength environment-friendly polyester abrasive belt base cloth |
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| US7118469B1 (en) * | 2005-07-07 | 2006-10-10 | Charley Lee | Abrasive pad, method and system for making an abrasive pad |
| CN101778718B (en) * | 2007-08-13 | 2013-07-31 | 3M创新有限公司 | Coated abrasive laminate disc and methods of making the same |
| CN104746340B (en) * | 2013-12-31 | 2017-01-11 | 江苏三菱磨料磨具有限公司 | Fiber, desizing-free base cloth, coating grinding tool abrasive cloth and preparation methods thereof |
| CN105834925B (en) * | 2016-05-13 | 2018-06-12 | 新沂市张氏磨具发展有限公司 | A kind of production method of novel metal sanding and polishing Double face abrasive cloth |
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2018
- 2018-06-29 CN CN201810696966.1A patent/CN108972380A/en active Pending
- 2018-10-30 WO PCT/CN2018/112558 patent/WO2020000820A1/en active Application Filing
Patent Citations (6)
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|---|---|---|---|---|
| GB851844A (en) * | 1958-06-04 | 1960-10-19 | Raybestos Manhattan Inc | Improvements in or relating to coated abrasive products |
| US4082521A (en) * | 1973-11-07 | 1978-04-04 | The Carborundum Company | Endless abrasive belt, and laminated patch splice therefor |
| CN201102197Y (en) * | 2007-10-18 | 2008-08-20 | 江苏三菱磨料磨具有限公司 | Multifunctional abrasive cloth softening and bending machine |
| CN202367614U (en) * | 2011-11-23 | 2012-08-08 | 淄博理研泰山涂附磨具有限公司 | Antiskid abrasive cloth |
| CN102817143A (en) * | 2012-08-15 | 2012-12-12 | 江苏华跃纺织新材料科技有限公司 | Small chemical-fiber polyester-cotton rotor-spun-yarn abrasive-belt base cloth |
| CN105386201A (en) * | 2015-10-15 | 2016-03-09 | 张玮 | Formula of high-strength environment-friendly polyester abrasive belt base cloth |
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| 黄云 等: "《现代砂带磨削技术及工程应用》", 30 June 2009, 重庆大学出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110747595A (en) * | 2019-11-13 | 2020-02-04 | 古德尚新材料科技湖北有限公司 | Double-rod multi-surface flexing device |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020000820A1 (en) | 2020-01-02 |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181211 |
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| RJ01 | Rejection of invention patent application after publication |