CN102817147A - Small chemical fiber polyester cotton ring spinning adhesive band base fabric - Google Patents

Small chemical fiber polyester cotton ring spinning adhesive band base fabric Download PDF

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Publication number
CN102817147A
CN102817147A CN2012102906789A CN201210290678A CN102817147A CN 102817147 A CN102817147 A CN 102817147A CN 2012102906789 A CN2012102906789 A CN 2012102906789A CN 201210290678 A CN201210290678 A CN 201210290678A CN 102817147 A CN102817147 A CN 102817147A
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China
Prior art keywords
cotton
band base
polyester
little
abrasive band
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Pending
Application number
CN2012102906789A
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Chinese (zh)
Inventor
徐国华
郭玉顺
顾钰良
陈晓峰
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JIANGSU HUAYUE TEXTILE NEW MATERIAL TECHNOLOGY Co Ltd
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JIANGSU HUAYUE TEXTILE NEW MATERIAL TECHNOLOGY Co Ltd
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Priority to CN2012102906789A priority Critical patent/CN102817147A/en
Publication of CN102817147A publication Critical patent/CN102817147A/en
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Abstract

The invention provides a small chemical fiber polyester cotton ring spinning adhesive band base fabric which is characterized in that warp and weft yarns are polyester cotton blended yarns produced by a ring spinning technology; the polyester cotton blended warp and weft yarns are produced into an adhesive band base fabric by a weaving process; and the polyester cotton blended yarns are formed by blending small chemical fiber staple fibers processed by waste drink bottles with cotton fibers which are subjected to cleaning, cotton carding and flying, chopping in a cotton spinning mill to remove impurities by clearance fluffing processing. According to the small chemical fiber polyester cotton ring spinning adhesive band base fabric disclosed by the invention, the small chemical fiber polyester cotton blended yarns are prepared from the small chemical fiber staple fibers processed by the waste polyester drink bottles and the cotton fibers which are subjected to cleaning, cotton carding and flying, chopping in the cotton spinning mill to remove the impurities by the clearance fluffing processing as raw materials, so that petroleum chemical fibers and cotton are reduced; and meanwhile, renewable garbage is recycled, so that the pollution to the environment is reduced and the production cost is reduced. The small chemical fiber polyester cotton ring spinning adhesive band base fabric disclosed by the invention has the advantages of little feather, uniformity in strength, flat fabric surface, small shrinkage and wide application range.

Description

A kind of little chemical fibre polyester-cotton blend ring spun yarn abrasive band base cloth
[technical field]
The present invention relates to a kind of weaving face fabric, relate in particular to a kind of little chemical fibre polyester-cotton blend ring spun yarn abrasive band base cloth.
[background technology]
The abrasive band belongs to the coated abrasive tool in the machine tool; Be called as flexible abrasive product, more more flexible than solid grinding tool emery wheel during polishing, insurance, precision are higher, and the cost of grinding simultaneously is low; Existing abrasive band its base cloth of manufacturing approach is many to be raw material with cotton or chemical fibre; But, also be unfavorable for protecting environmental resource because lacking of cotton resource makes production cost higher.
Currently in China's industrial fabric fiber products has reached 70%, and its product performance and even better than cotton belt cotton fabric products, which are mostly large chemical fiber and chemical fiber products in small chemical fiber belongs recycled polyester fiber, is the use of discarded beverage bottles, after washing, crushing, heating, melting, spinning molded polyester fiber, in order to alleviate the bottleneck of raw materials, the use of recycled polyester fiber instead of a small oil chemical fiber raw materials, the use of cotton Qing Hua, carding car belly, rolling knife instead of flowers cotton fiber, is conducive to the use of resource recycling, reduce production costs, and mixed with a small synthetic polyester fibers produced using a wide range of fabrics.
Ring spinning is maximum, the most general spinning method of consumption on the current market, and it is twisted by spindle and steel bell, steel traveler, carries out drawing-off by roller.In general, the structure of ring spun yarn is tight, and filoplume is few, and intensity is high, and quality is better, is applicable to system line and various products such as woven and knitting.
[summary of the invention]
The objective of the invention is to overcome the deficiency of prior art, the little chemical fibre polyester-cotton blend ring spun yarn abrasive band base cloth that provide a kind of and be beneficial to resource circulation utilization, production cost is low and performance is good.
To achieve the above object, the present invention is used in technical solutions: a small-fiber cotton ring spun yarn fabric belt by the weft interwoven, in which the weft are obtained polyester ring technology cotton blended yarn, polyester cotton blended the warp and weft yarns made of abrasive fabric by weaving process, the polyester-cotton blended yarn waste bottles processed using small synthetic staple fiber and cotton Qing Hua, carding car belly, rolling knife flower clean shells processed to remove impurities by cotton fibers blended.
The technological process of production of said little chemical fibre ring spun yarn abrasive band base cloth is following:
Figure BDA00002014225400011
Pretreatment of raw materials - Cheongju flowers - Carding - headlines - and two - three and - Roving - Spinning (ring) - warping - sizing - wear brown - Weaving - testing factory for manufacturing belt fabric belt factory.
The specification of respectively organizing of said little chemical fibre polyester-cotton blend ring spun yarn and abrasive band base cloth is:
(1) little chemical fibre polyester cotton blended yarns blending ratio is the little 60/C40 of T; Said warp thread fineness is 20; The weft yarn fineness is 20, and the fabric tissue of said abrasive band base cloth is twill.
(2) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
Figure BDA00002014225400022
twill.
(3) little chemical fibre polyester cotton blended yarns blending ratio is the little 80/C20 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
Figure BDA00002014225400023
twill.
(4) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 21; The weft yarn fineness is 21, and the fabric tissue of said abrasive band base cloth is
Figure BDA00002014225400024
twill.
The beneficial effects of the invention: The present invention uses waste PET bottles processing of small synthetic staple fiber and cotton Qing Hua, carding car belly, rolling knife flower clean shells processed to remove impurities by cotton fiber as raw material, the small fiber polyester cotton blended yarn, chemical fiber and cotton to reduce the use of oil, while the use of renewable waste recycling, reduce environmental pollution, reduce production costs, while the present invention is a small ring-spun cotton fiber fabric without belt impurities, less hairiness, strong uniform evenness, fabric formation, shrinkage, using a wide range.
[description of drawings]
Fig. 1 is the technological process of production figure of the little chemical fibre polyester-cotton blend of the present invention ring spun yarn abrasive band base cloth.
[specific embodiment]
Below in conjunction with accompanying drawing the present invention is done and to further describe.
Refer to Figure 1, Figure 1 of the present invention small fiber ring yarn fabric belt production process flow diagram of the present invention a small-fiber ring yarn fabric belt is made by the weft interwoven, which warps and wefts are cotton ring spinning technology obtained blended yarn, polyester cotton blended the warp and weft yarns made of abrasive fabric by weaving process, the polyester-cotton blended yarn processing used beverage bottles scrap Small synthetic staple fiber and cotton Qing Hua, carding car belly, rolling knife flower clean shells processed to remove impurities by cotton fibers blended.
The technological process of production step of said little chemical fibre polyester-cotton blend RING SPINNING abrasive band base cloth is:
(1) pretreatment of raw materials: the use of the classification of waste bottles, washing, crushing, heating the melt spinning into polyester fibers, cut package, using cotton Qing Hua, carding car belly, rolling knife flower as packaged, clean shells processing, packing with cotton, mixing the two materials.
(2) blowing: with pretreated little chemical fibre polyester-cotton blend raw material shredding on griping cotton machine, mixing and blowing machine, opener, cotton feeder, scutcher, mixing, rolling successively.
(3) comb and parallel cotton fibers prior to spinning: the little chemical fibre polyester-cotton blend raw material that will pass through behind the cotton cleaning process carries out carding step on carding machine.
(4) drafting: the little chemical fibre polyester-cotton blend raw material that will pass through carding step is drafting, two road draftings and three road draftings in the enterprising wardrobe of drawing frame road, and purpose is to make the blending rate of cotton and little chemical fibre terylene even.
(5) rove: ripe of the little chemical fibre polyester fiber that will pass through mixing in doubling step is spun into rove at Speed frames.
(6) spun yarn: the rove that will pass through the rove operation is spun into spun yarn on ring spinner.
(7) winder packing: will on bobbin winder, carry out winding procedure through the spun yarn cop of spinning process, the cheese that package becomes to suit the requirements, packing at last supplies warping process to use.
(8) Dobby Weave Design: the fabric tissue to the abrasive band base cloth designs, and can be designed to different fabric structures as required.
(9) warping: the cheese that RING SPINNING comes out is wound on the warp axle of regulation amplitude by certain radical and specific length abreast, makes each root warp tension consistent, and density evenly distributes.
(10) sizing: the little chemical fiber yarn behind the warping process is gone up slurry process handle,, improve wear resistance with elasticity and intensity that increases yarn and the smooth degree that increases yarn.
(11) gait: the little chemical fiber yarn to behind the last slurry process is gaited.
(12) weave: give the little chemical fibre polyester-cotton blend warp thread of gaiting certain tension force uniformly,, on loom, interweave, constitute the fabric of certain tissue, amplitude and density with weft yarn according to specific technological parameter.
(13) check is dispatched from the factory and is supplied the little chemical fibre abrasive band base cloth of abrasive band factory manufacturing.
The specification of the little chemical fibre polyester-cotton blend of the present invention ring spun yarn line and abrasive band base cloth is as shown in table 1:
Table 1
Annotate: " T is little " in the table 1 represented little chemical fibre, belongs to regenerated polyester fiber; is twill once on two; is florentine drill; " C " represents cotton fiber.
What should explain is; Above embodiment is only unrestricted in order to technical scheme of the present invention to be described; Although with reference to preferred embodiment the present invention is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention; And not breaking away from the spirit and the scope of technical scheme of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.

Claims (3)

1 A small chemical fiber cotton ring spun yarn fabric belt, wherein: warps and wefts are cotton ring spinning technology obtained blended yarn, polyester cotton blended the warp and weft yarns by weaving process made belt fabric, polyester-cotton blended yarns of said beverage bottle scrap processing using small synthetic staple fiber and cotton Qing Hua, carding car belly, rolling knife flower by clean shells processed to remove impurities and cotton fibers percent.
(2) as claimed in claim 1, wherein the small fiber cotton ring spun yarn fabric belt, characterized in that: said ring technical process: pre-mixing a small cotton fiber - Qing flowers - Carding - Head and - two and - three and - roving, spinning and finally by the ring at different technical specifications of the warp and weft yarn;
Described weaving process flow process is: the little chemical fibre polyester-cotton blend ring spun yarn line that the RING SPINNING technology is made is through warping, and---sizing---is worn palm fibre---and is woven into the abrasive band base cloth that different size supplies abrasive band factory to make.
3. little chemical fibre polyester-cotton blend ring spun yarn according to claim 1 abrasive band base cloth is characterized in that: the specification of respectively organizing of said little chemical fibre polyester-cotton blend ring spun yarn abrasive band base cloth is:
(1) little chemical fibre polyester cotton blended yarns blending ratio is the little 60/C40 of T; Said warp thread fineness is 20; The weft yarn fineness is 20, and the fabric tissue of said abrasive band base cloth is twill;
(2) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 11; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
Figure FDA00002014225300012
twill;
(3) little chemical fibre polyester cotton blended yarns blending ratio is the little 80/C20 of T; Said warp thread fineness is 16; The weft yarn fineness is 16, and the fabric tissue of said abrasive band base cloth is
Figure FDA00002014225300013
twill;
(4) little chemical fibre polyester cotton blended yarns blending ratio is the little 35/C65 of T; Said warp thread fineness is 21; The weft yarn fineness is 21, and the fabric tissue of said abrasive band base cloth is
Figure FDA00002014225300014
twill.
CN2012102906789A 2012-08-15 2012-08-15 Small chemical fiber polyester cotton ring spinning adhesive band base fabric Pending CN102817147A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106811853A (en) * 2015-11-27 2017-06-09 江苏华跃纺织新材料科技有限公司 A kind of regenerated polyester fiber ring spinning is weaved cotton cloth

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10506579A (en) * 1994-09-30 1998-06-30 ミネソタ・マイニング・アンド・マニュファクチュアリング・カンパニー Coated abrasive article, method of making and using the same
CN1276403A (en) * 2000-04-11 2000-12-13 刘晓荣 High-performance resin cloth as abrasive band and its making method
CN2688446Y (en) * 2003-11-13 2005-03-30 刘晓荣 Resin fabrics for high-performance grinding abrasive band
CN101028704A (en) * 2007-02-28 2007-09-05 张刚 Production of high-strength polyester abrasive cloth
CN201253811Y (en) * 2008-07-01 2009-06-10 常州市金牛研磨有限公司 Special abrasive cloth for vane wheel with handle or chuck vane wheel
CN102493065A (en) * 2011-12-19 2012-06-13 上海申安纺织有限公司 Regenerated cotton snowflake blended yarn and blending technology thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10506579A (en) * 1994-09-30 1998-06-30 ミネソタ・マイニング・アンド・マニュファクチュアリング・カンパニー Coated abrasive article, method of making and using the same
CN1276403A (en) * 2000-04-11 2000-12-13 刘晓荣 High-performance resin cloth as abrasive band and its making method
CN2688446Y (en) * 2003-11-13 2005-03-30 刘晓荣 Resin fabrics for high-performance grinding abrasive band
CN101028704A (en) * 2007-02-28 2007-09-05 张刚 Production of high-strength polyester abrasive cloth
CN201253811Y (en) * 2008-07-01 2009-06-10 常州市金牛研磨有限公司 Special abrasive cloth for vane wheel with handle or chuck vane wheel
CN102493065A (en) * 2011-12-19 2012-06-13 上海申安纺织有限公司 Regenerated cotton snowflake blended yarn and blending technology thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
朱苏康等: "《机织学》", 3 May 2008, 中国纺织出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106811853A (en) * 2015-11-27 2017-06-09 江苏华跃纺织新材料科技有限公司 A kind of regenerated polyester fiber ring spinning is weaved cotton cloth

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Application publication date: 20121212