CN102808877B - Method for combining wire weighing machine and winding machine - Google Patents
Method for combining wire weighing machine and winding machine Download PDFInfo
- Publication number
- CN102808877B CN102808877B CN201110149931.4A CN201110149931A CN102808877B CN 102808877 B CN102808877 B CN 102808877B CN 201110149931 A CN201110149931 A CN 201110149931A CN 102808877 B CN102808877 B CN 102808877B
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- wire
- machine
- wrapping machine
- controller
- stetch wrapping
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Abstract
The invention provides the method for combining the wire weighing machine and the winding machine in the production process of automobile clutch facings; and the method comprises the following steps of: firstly, inserting a wound wire into the winding machine by manpower; then feeding the wire and weighing; shearing the wound wire in the winding machine after the winding is formed, but the wound wire end is still inserted to the winding machine at this time. The wire feeding, weighing and winding operations are performed continuously after the wire is inserted to the winding machine in one time, so that the automatic degree of the production process is improved, the working efficiency is further increased and industrial accidents are avoided. The method is implemented by utilizing the winding machine (10), a wire lifting device (11), a weighing platform (15), a wire feeding machine (16), a sensor (17), a control system, and the like.
Description
Technical field: a kind of using method claiming line machine and Stetch Wrapping Machine combination unit, belonging to field of mechanical technique, is specifically a kind of automobile part production technique.
Background technique: the Wrapping formed middle needs in car clutch face sheet production process carry out by different products the control determining weight, then it is Wrapping formed that the wrap wire of given weight is delivered to Stetch Wrapping Machine.Original technology is by the wrap wire manually utilizing platform balance to weigh up product predetermined weight, by hand the end of a thread is pierced into Stetch Wrapping Machine to be again wound around, do that speed is slow, effect is low, operate miss is large like this, as weighed amount is less than specified value, the product then produced is defective, weight as weighed up is greater than specified value, then waste the high wire rod of price.Patent " car clutch face sheet online weighing and the wire feeding integrated machine " (patent No.: 200910153626.5) solve online machine line sending, claim the problem of line, improve the precision claiming line of Jinhua Handsome M&E Control Engineering Co., Ltd..Blemish in an otherwise perfect thing, its is first cut off the wrap wire of given weight and sends into Stetch Wrapping Machine by mechanism hand (cylinder, guide rail) again, and this procedure is not only time-consuming, but also loaded down with trivial details, usually has wrap wire can not send into the phenomenon of Stetch Wrapping Machine in operating process.Resolve the problem of self-threading, the labor intensity of workman can be alleviated further, improve work efficiency, and can ensure safety in production.
Summary of the invention: the invention is intended to provide a kind of in car clutch face sheet production process Stetch Wrapping Machine and the method that claims line machine to combine, threading enters the work that Stetch Wrapping Machine can carry out line sending continuously, weigh, is wound around, improve the automaticity of production process, thus further increase work efficiency, avoid the generation of production accident.
Car clutch face sheet claims the using method of line machine and Stetch Wrapping Machine combination unit to comprise three bulk compositions: claim the design of line machine mechanical drive part, Stetch Wrapping Machine transformation, control system.Wherein, line machine mechanical transmission component is claimed to comprise the compositions such as material frame, self-centering apparatus, transmission part assembly, cycloid parts, weighing component; Stetch Wrapping Machine transformation mainly original control system is cancelled, and is incorporated to whole system and controls, and mechanically increases a set ofly to carry line apparatus; Control system is by controlling to claim line machine to weigh and controlling Stetch Wrapping Machine start and stop, control to carry line apparatus etc. and form.
The present invention is implemented by mechanical device and control gear, a kind of claims line machine and Stetch Wrapping Machine combined method, it is characterized in that: the method by Stetch Wrapping Machine 10, put forward line apparatus 11, weighing platform 15, Wire-feeding machine 16, sensor 17 and control system etc. and implement.
Carry the front portion that line apparatus 11 is arranged on Stetch Wrapping Machine 10, a material frame 13 is provided with on weighing platform 15, around material frame 13, wind-proof device 12 is installed, wind-proof device is provided with sensor 17, wrap wire 14 penetrates the inlet opening carrying line apparatus 11 from Wire-feeding machine 16 delivery outlet above weighing platform 15 with material frame 13, then penetrates Stetch Wrapping Machine through carrying line apparatus delivery outlet.One automatic scissors is set in Stetch Wrapping Machine, after car clutch face sheet has been wound around, automatically cuts off wrap wire, also can not establish automatic scissors, adopt manual method of cutting off.
Control system is made up of controller 20, input unit 21, display device 22, weight transmitter 23, output unit 24 etc., the control information of button 25 and the monitoring information of sensor 17 are sent into controller 20 through input unit 21 and are processed, control information after process is sent to Stetch Wrapping Machine 10 respectively through output unit 24, carries line apparatus 11, the actuator of Wire-feeding machine 16 and automatic scissors 26, and weight transmitter is directly connected with the communication interface of controller 20.If do not arranged automatic scissors, then the signal transporting to automatic scissors 26 can change the warning device transporting to (sound or light) into, notifies that workman cuts off wrap wire.
Line apparatus 11 is carried when wrap wire 14 out enters from Wire-feeding machine 16, when being suspended on above material frame, weighing platform 15 is removed the peel and is reset, controller 20 starts Wire-feeding machine 16 according to button 25 command signal and carries line apparatus 11, Wire-feeding machine 16 is delivered to wrap wire 14 in material frame 13, after the delay time of setting, controller 20 sends instruction, carry line apparatus 11 to quit work, recover armed state, when the weight of weight transmitter 23 perception reaches the weight preset, controller 20 sends instruction, Wire-feeding machine stops line sending, start Stetch Wrapping Machine 10 simultaneously, wrap wire 14 is sent into Stetch Wrapping Machine to carry out Wrapping formed.When sensor 17 detects that in material frame, the line that is referred to as has returned to original suspended state, information is sent to controller 20, even controller 20 stops Stetch Wrapping Machine work, adopt in Stetch Wrapping Machine and cut off wrap wire (now wrap wire the end of a thread still keeps penetrating state) manually or automatically, unclamp Stetch Wrapping Machine cylinder slice, notice Wire-feeding machine 16, weighing platform 15 start line sending next time, weighing simultaneously.
Line sending process can make line swing back and forth and evenly deliver to material frame, also can not use gerotor device, and the velocity variations by line sending controls position and the weight of line sending.
Accompanying drawing illustrates: Fig. 1 is the schematic diagram claiming line machine and Stetch Wrapping Machine to be connected, and Fig. 2 is controller wiring schematic diagram.In figure: 10 being Stetch Wrapping Machine, 11 being wind-proof device for carrying line apparatus, 12,13 be wrap wire, 15 be weighing platform, 16 be Wire-feeding machine, 17 be controller, 21 be input unit, 22 be display device (setting), 23 be weight transmitter, 24 be output unit, 25 be button, 26 be automatic scissors for sensor 20 for material frame, 14.
Embodiment: car clutch face sheet claims the using method of line machine and Stetch Wrapping Machine combination unit to comprise three bulk compositions: claim the design of line machine mechanical drive part, Stetch Wrapping Machine transformation, control system.Wherein, line machine mechanical transmission component is claimed to comprise the compositions such as material frame, self-centering apparatus, transmission part assembly, cycloid parts, weighing component; Stetch Wrapping Machine transformation mainly original control system is cancelled, and is incorporated to whole system and controls, and mechanically increases a set ofly to carry line apparatus; Control system is by controlling to claim line machine to weigh and controlling Stetch Wrapping Machine start and stop, control to carry line apparatus etc. and form.Carry the front portion that line apparatus 11 is arranged on Stetch Wrapping Machine 10, a material frame 13 is provided with on weighing platform 15, around material frame 13, wind-proof device 12 is installed, wind-proof device is provided with sensor 17, wrap wire 14 penetrates the inlet opening carrying line apparatus 11 from Wire-feeding machine 16 delivery outlet above weighing platform 15 with material frame 13, then penetrates Stetch Wrapping Machine through carrying line apparatus delivery outlet.Line sending process can make line swing back and forth and evenly deliver to material frame, also can not use gerotor device, and the velocity variations by line sending controls position and the weight of line sending.
In Stetch Wrapping Machine, arrange an automatic scissors, after clutch surface has been wound around, automatically cuts off wrap wire, if do not established automatic scissors, then the signal transporting to automatic scissors 26 can change the warning device transporting to sound or light into, notifies that workman cuts off wrap wire.
Control system is made up of controller 20, input unit 21, display device 22, weight transmitter 23, output unit 24 etc., the control information of button 25 and the monitoring information of sensor 17 are sent into controller 20 through input unit 21 and are processed, control information after process is sent to Stetch Wrapping Machine 10 respectively through output unit 24, carries line apparatus 11, the actuator of Wire-feeding machine 16 and automatic scissors 26, and weight transmitter is directly connected with the communication interface of controller 20.Control system can select PLC or other chips as master controller.
Line part is claimed can directly to select the patent No. to be: the car clutch face sheet online weighing of 200910153626.5 and wire feeding integrated machine.
Claims (1)
1. claim a using method for line machine and Stetch Wrapping Machine combination unit, it is characterized in that: the method by Stetch Wrapping Machine (10), put forward line apparatus (11), weighing platform (15), Wire-feeding machine (16), sensor (17) and control system and implement, described carries the front portion that line apparatus (11) is arranged on Stetch Wrapping Machine (10), a material frame (13) is provided with on weighing platform (15), around material frame (13), wind-proof device (12) is installed, wind-proof device is provided with sensor (17), wrap wire (14) penetrates the inlet opening carrying line apparatus (11) from Wire-feeding machine (16) delivery outlet above weighing platform (15) and material frame (13), then penetrates Stetch Wrapping Machine through carrying line apparatus delivery outlet, described control system is by controller (20), input unit (21), display device (22), weight transmitter (23), output unit (24) is formed, the control information of button (25) and the monitoring information of sensor (17) are sent into controller (20) through input unit (21) and are processed, control information after process is sent to Stetch Wrapping Machine (10) respectively through output unit (24), carry line apparatus (11), the actuator of Wire-feeding machine (16) and automatic scissors (26), weight transmitter (23) is directly connected with the communication interface of controller (20), line apparatus (11) is carried when wrap wire (14) out enters from Wire-feeding machine (16), when being suspended on above material frame, weighing platform (15) peeling resets, controller (20) starts Wire-feeding machine (16) according to button (25) command signal and carries line apparatus (11), Wire-feeding machine (16) is delivered to wrap wire (14) in material frame (13), after the delay time of setting, controller (20) sends instruction, carry line apparatus (11) to quit work, recover armed state, when the weight of weight transmitter (23) perception reaches the weight preset, controller (20) sends instruction, Wire-feeding machine stops line sending, start Stetch Wrapping Machine (10) simultaneously, wrap wire (14) is sent into Stetch Wrapping Machine to carry out Wrapping formed, when sensor (17) detects that in material frame, the line that is referred to as has returned to original suspended state, information is sent to controller (20), controller (20) is even stop Stetch Wrapping Machine work, adopt in Stetch Wrapping Machine and cut off wrap wire manually or automatically, now wrap wire the end of a thread still keeps penetrating state, unclamp Stetch Wrapping Machine cylinder slice, notify Wire-feeding machine (16) simultaneously, weighing platform (15) starts line sending next time, weigh.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110149931.4A CN102808877B (en) | 2011-06-02 | 2011-06-02 | Method for combining wire weighing machine and winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110149931.4A CN102808877B (en) | 2011-06-02 | 2011-06-02 | Method for combining wire weighing machine and winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102808877A CN102808877A (en) | 2012-12-05 |
| CN102808877B true CN102808877B (en) | 2015-07-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110149931.4A Expired - Fee Related CN102808877B (en) | 2011-06-02 | 2011-06-02 | Method for combining wire weighing machine and winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102808877B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103387157A (en) * | 2013-06-24 | 2013-11-13 | 苏州锦凯纺织有限公司 | Multifunctional convenient coiler |
| CN105202050A (en) * | 2015-09-14 | 2015-12-30 | 浙江科特汽配股份有限公司 | Automatic continuous weighing and winding system and forming method for production of clutch facing blanks |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046375A (en) * | 1990-05-14 | 1990-10-24 | 巴遂忠 | The manufacture method of friction piece of winding-type clutch |
| CN2232909Y (en) * | 1993-12-13 | 1996-08-14 | 中国非金属矿工业总公司吉林工业大学机电设备研究所 | Winding blank maker for lining plate of clutch |
| CN2506605Y (en) * | 2001-11-15 | 2002-08-21 | 琚立新 | Automatic yarn feeding mechanism |
| CN101691882A (en) * | 2009-09-30 | 2010-04-07 | 金华汉生机电控制工程有限公司 | On-line weighing and wire feeding integrated machine for clutch facing of automobiles |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09177850A (en) * | 1995-12-28 | 1997-07-11 | Akebono Brake Ind Co Ltd | Manufacture of clutch facing preliminary molded product and clutch tape winder |
-
2011
- 2011-06-02 CN CN201110149931.4A patent/CN102808877B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046375A (en) * | 1990-05-14 | 1990-10-24 | 巴遂忠 | The manufacture method of friction piece of winding-type clutch |
| CN2232909Y (en) * | 1993-12-13 | 1996-08-14 | 中国非金属矿工业总公司吉林工业大学机电设备研究所 | Winding blank maker for lining plate of clutch |
| CN2506605Y (en) * | 2001-11-15 | 2002-08-21 | 琚立新 | Automatic yarn feeding mechanism |
| CN101691882A (en) * | 2009-09-30 | 2010-04-07 | 金华汉生机电控制工程有限公司 | On-line weighing and wire feeding integrated machine for clutch facing of automobiles |
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| Publication number | Publication date |
|---|---|
| CN102808877A (en) | 2012-12-05 |
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