CN105202050A - Automatic continuous weighing and winding system and forming method for production of clutch facing blanks - Google Patents
Automatic continuous weighing and winding system and forming method for production of clutch facing blanks Download PDFInfo
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- CN105202050A CN105202050A CN201510579066.5A CN201510579066A CN105202050A CN 105202050 A CN105202050 A CN 105202050A CN 201510579066 A CN201510579066 A CN 201510579066A CN 105202050 A CN105202050 A CN 105202050A
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Abstract
The invention relates to an automatic continuous weighing and winding system and a forming method for production of clutch facing blanks. The automatic continuous weighing and winding system with characteristics of automatic weighing, automatic feeding and automatic shutdown for facing discharge comprises a feeding mechanism, a first automatic weighing device, a second automatic weighing device, a wire trimming and feeding mechanism, an automatic winding machine and a preformed facing discharging mechanism, wherein a feed opening of the feeding mechanism is used for feeding rubberized composite wires; a discharge opening of the feeding mechanism directly faces a feed opening of the wire trimming and feeding mechanism, a discharge opening of the wire trimming and feeding mechanism directly faces a feed opening of the automatic winding mechanism, and a discharge opening of the automatic winding mechanism directly faces an inlet of the preformed facing discharging mechanism. The automatic continuous weighing and winding system has the advantages as follows: firstly, automatic wire feeding and separating, automatic weighing, automatic wire trimming and feeding, automatic winding and automatic facing forming through pressing are realized for production of the clutch facing blanks; secondly, the production efficiency is high, the manufacturing cost is low, and the system is safe.
Description
Technical field
The present invention relates to a kind of have automatic Weighing, automatic feeding, autostop slice clutch surface blank make Automatic continuous weighing winding system and forming method, belong to clutch surface blank manufacturing system.
Background technique
CN103030921, title " a kind of non-rubber winding clutch facing and preparation method thereof ", the concrete composition of clutch surface and mass parts are: water soluble phenol resin 45.5 ~ 49.5 parts, for glue composite powder 15.5 ~ 19.5 parts, glass fiber cloth 27.5 ~ 32.5 parts, blanc fixe 17.5 ~ 22.5 parts, chromite powder 7.5 ~ 12.5 parts, carbon black 4.5 ~ 5.5 parts, 1.5 ~ 2.5 parts, graphite, molybdenum disulfide 3.5 ~ 5.5 parts, 0.4 ~ 1.6 part, aluminium oxide, zine stearate 0.6 ~ 1.4 part.(1) water soluble phenol resin that will weigh, at room temperature mixes 11-14min for glue composite powder and filler blanc fixe, chromite powder, carbon black, graphite, molybdenum disulfide, aluminium oxide, zine stearate, is made into glue-free slurry; (2) glass fiber cloth is flooded in slurry; (3) by the at room temperature dry 2-5h of the glass fiber cloth with slurry; (4) dried material is wound in blank by Stetch Wrapping Machine; (5) blank is put into hotpress and carry out hot pressing, temperature controls at 150-165 DEG C, and Stress control is at 15-30MPa, and the press time is 2-5min; (6) product after compacting is put into baking oven to heat-treat, temperature controls at 160-220 DEG C, and heat treatment time is 4-8h; (7) processing, boring, washing and drying are ground to the semi-finished product after heat treatment and can obtain non-rubber winding clutch facing.Its deficiency: be still manually weigh, hand fed, manual stoppage's slice, not only manufacturing efficiency is low, and labor intensity is large.
Summary of the invention
Purpose of design: avoid the deficiency in background technique, design a kind of have automatic Weighing, automatic feeding, autostop slice clutch surface blank make Automatic continuous weighing winding system and forming method.
Design proposal: in order to realize above-mentioned purpose of design.1, the setting of feeding mechanism is one of technical characteristics of the present invention.The object of such design is: because feeding mechanism is in structural design, the recombination line that can not only will eat into gluing, and can accurately by eat into gluing recombination line be divided into two, not only instead of the heavy manual labor of hand fed, sub-material completely, and ensure that accurate sub-material.2, the design of automatic material weighing device is technical characteristics two of the present invention.The object of such design is: this automatic material weighing device accurately can complete the material consumption needed for the making of every part clutch surface blank, and the quality of made clutch surface blank is guaranteed from source.3, the design of trimming wire agency is technical characteristics three of the present invention.The object of such design is: both achieved automatically cutting out of recombination line, the recombination line cut out can be supplied Stetch Wrapping Machine automatically again and be wound around, and thoroughly solves a difficult problem and the unsafe factor of the line sending speed inequality that artificial line sending causes.
Technological scheme 1: a kind of clutch surface blank makes Automatic continuous weighing winding system, by feeding mechanism, the first automatic material weighing device, the second automatic material weighing device, trimming wire agency, automatically forms around Stetch Wrapping Machine and pre-shaping slice mechanism; Feeding mechanism material feeding mouth is used for into the recombination line after gluing, feeding mechanism discharge port is directly to the material feeding mouth of trimming wire agency, the discharge port of trimming wire agency is directly to the material feeding mouth of automatic winding mechanism, and the discharge port of automatic winding mechanism is directly to the import of pre-shaping slice mechanism.
Technological scheme 2: a kind of clutch surface blank makes the method for the shaping clutch surface blank of Automatic continuous weighing winding system, the recombination line of gluing is sent into and automatically claims wire system, line thread handling system is claimed the recombination line after gluing to be divided two strands and enter the first automatic material weighing device, the second automatic material weighing device respectively, automatically switch successively and weigh, precision is within the scope of 4.5g---5.5g, then by trimming wire agency, the line weighed up is cut off, and it is stand-by to send into Stetch Wrapping Machine spout; Stetch Wrapping Machine is at spout automatically by recombination line, and the clutch surface blank being wound in setting sends into pre-shaping slice mechanism, the molded blank automatic raising that pre-pre-shaping slice mechanism will make, and Stetch Wrapping Machine proceeds to next circulation.
The present invention is compared with background technique, and one is the automatic line sending, the separated time that achieve the making of clutch surface blank, automatic Weighing, automatic shearing line sending, automatic winding, automatically compression molding; Two is that manufacturing efficiency is high, low cost of manufacture, safety.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that clutch surface blank makes Automatic continuous weighing winding system.
Embodiment
Embodiment 1: with reference to accompanying drawing 1.A kind of clutch surface blank makes Automatic continuous weighing winding system, by feeding mechanism, the first automatic material weighing device, the second automatic material weighing device, trimming wire agency, automatically forms around Stetch Wrapping Machine and pre-shaping slice mechanism; Feeding mechanism material feeding mouth is used for into the recombination line after gluing, feeding mechanism discharge port is directly to the material feeding mouth of trimming wire agency, the discharge port of trimming wire agency is directly to the material feeding mouth of automatic winding mechanism, and the discharge port of automatic winding mechanism is directly to the import of pre-shaping slice mechanism.
Feeding mechanism is made up of actuating motor, controller, feed system; Controller is by reaching the control to feed system to the control of actuating motor.
Automatic material weighing device is made up of electronic scale, controller; Whether and weighing reason the work that controller controls electronic scale.
Trimming wire agency is made up of controller, hydraulic servomechanism, scissors; Controller instruction hydraulic servomechanism, whether hydraulic servomechanism drives scissors work.
Automatic winding mechanism and pre-shaping slice mechanism are prior art, are not described herein at this.
Embodiment 2: on the basis of embodiment 1, a kind of clutch surface blank makes the method for the shaping clutch surface blank of Automatic continuous weighing winding system, the recombination line of gluing is sent into and automatically claims wire system, line thread handling system is claimed the recombination line after gluing to be divided two strands and enter the first automatic material weighing device, the second automatic material weighing device respectively, automatically switch successively and weigh, precision is within the scope of 4.5g---5.5g, then by trimming wire agency, the line weighed up is cut off, and it is stand-by to send into Stetch Wrapping Machine spout; Stetch Wrapping Machine is at spout automatically by recombination line, and the clutch surface blank being wound in setting sends into pre-shaping slice mechanism, the molded blank automatic raising that pre-pre-shaping slice mechanism will make, and Stetch Wrapping Machine proceeds to next circulation.
It is to be understood that: although above-described embodiment to be contrasted detailed text description to mentality of designing of the present invention; but these text descriptions; just the simple text of mentality of designing of the present invention is described; instead of the restriction to mentality of designing of the present invention; any do not exceed mentality of designing of the present invention combination, increase or amendment, all fall within the scope of protection of the present invention.
Claims (5)
1. clutch surface blank makes an Automatic continuous weighing winding system, it is characterized in that by feeding mechanism, the first automatic material weighing device, the second automatic material weighing device, trimming wire agency, automatically forms around Stetch Wrapping Machine and pre-shaping slice mechanism; Feeding mechanism material feeding mouth is used for into the recombination line after gluing, feeding mechanism discharge port is directly to the material feeding mouth of trimming wire agency, the discharge port of trimming wire agency is directly to the material feeding mouth of automatic winding mechanism, and the discharge port of automatic winding mechanism is directly to the import of pre-shaping slice mechanism.
2. clutch surface blank makes Automatic continuous weighing winding system according to claim 1, it is characterized in that: feeding mechanism is made up of actuating motor, controller, feed system.
3. clutch surface blank makes Automatic continuous weighing winding system according to claim 1, it is characterized in that: automatic material weighing device is made up of electronic scale, controller.
4. clutch surface blank makes Automatic continuous weighing winding system according to claim 1, it is characterized in that: trimming wire agency is made up of controller, hydraulic servomechanism, scissors.
5. the method for the shaping clutch surface blank of clutch surface blank making Automatic continuous weighing winding system, it is characterized in that: the recombination line of gluing is sent into and automatically claims wire system, line thread handling system is claimed the recombination line after gluing to be divided two strands and enter the first automatic material weighing device, the second automatic material weighing device respectively, automatically switch successively and weigh, precision is within the scope of 4.5g---5.5g, then by trimming wire agency, the line weighed up is cut off, and it is stand-by to send into Stetch Wrapping Machine spout; Stetch Wrapping Machine is at spout automatically by recombination line, and the clutch surface blank being wound in setting sends into pre-shaping slice mechanism, the molded blank automatic raising that pre-pre-shaping slice mechanism will make, and Stetch Wrapping Machine proceeds to next circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510579066.5A CN105202050A (en) | 2015-09-14 | 2015-09-14 | Automatic continuous weighing and winding system and forming method for production of clutch facing blanks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510579066.5A CN105202050A (en) | 2015-09-14 | 2015-09-14 | Automatic continuous weighing and winding system and forming method for production of clutch facing blanks |
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|---|---|
| CN105202050A true CN105202050A (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510579066.5A Pending CN105202050A (en) | 2015-09-14 | 2015-09-14 | Automatic continuous weighing and winding system and forming method for production of clutch facing blanks |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4320823A (en) * | 1979-06-21 | 1982-03-23 | Raybestos-Manhattan, Inc. | Friction members formed from compositions containing aramid fibers and an aqueous heat-hardenable cement comprising a water soluble phenolic resin and a heat-curable elastomer |
| JPS5872723A (en) * | 1981-10-23 | 1983-04-30 | Aisin Chem Co Ltd | Manufacturing method of dry clutch facing |
| CN101691882A (en) * | 2009-09-30 | 2010-04-07 | 金华汉生机电控制工程有限公司 | On-line weighing and wire feeding integrated machine for clutch facing of automobiles |
| CN201582321U (en) * | 2009-12-29 | 2010-09-15 | 浙江科特汽配有限公司 | Multiple-copper wire non-asbestos clutch facing |
| CN202280756U (en) * | 2011-09-02 | 2012-06-20 | 来安县隆华摩擦材料有限公司 | Full automatic clutch facing blank weighing and winding device |
| CN102808877A (en) * | 2011-06-02 | 2012-12-05 | 金华艾拓自动化设备有限公司 | Method for combining wire weighing machine and winding machine |
| CN103030921A (en) * | 2011-09-29 | 2013-04-10 | 浙江科马摩擦材料股份有限公司 | Clutch facing without rubber winding and preparation method thereof |
| CN103410881A (en) * | 2013-08-01 | 2013-11-27 | 浙江科特汽配有限公司 | Multihead efficient clutch facing yarn extrusion adhesive wrapping system and method |
| CN205064619U (en) * | 2015-09-14 | 2016-03-02 | 浙江科特汽配股份有限公司 | Automatic material of title in succession reeving system of clutch dough sheet blank preparation |
-
2015
- 2015-09-14 CN CN201510579066.5A patent/CN105202050A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4320823A (en) * | 1979-06-21 | 1982-03-23 | Raybestos-Manhattan, Inc. | Friction members formed from compositions containing aramid fibers and an aqueous heat-hardenable cement comprising a water soluble phenolic resin and a heat-curable elastomer |
| JPS5872723A (en) * | 1981-10-23 | 1983-04-30 | Aisin Chem Co Ltd | Manufacturing method of dry clutch facing |
| CN101691882A (en) * | 2009-09-30 | 2010-04-07 | 金华汉生机电控制工程有限公司 | On-line weighing and wire feeding integrated machine for clutch facing of automobiles |
| CN201582321U (en) * | 2009-12-29 | 2010-09-15 | 浙江科特汽配有限公司 | Multiple-copper wire non-asbestos clutch facing |
| CN102808877A (en) * | 2011-06-02 | 2012-12-05 | 金华艾拓自动化设备有限公司 | Method for combining wire weighing machine and winding machine |
| CN202280756U (en) * | 2011-09-02 | 2012-06-20 | 来安县隆华摩擦材料有限公司 | Full automatic clutch facing blank weighing and winding device |
| CN103030921A (en) * | 2011-09-29 | 2013-04-10 | 浙江科马摩擦材料股份有限公司 | Clutch facing without rubber winding and preparation method thereof |
| CN103410881A (en) * | 2013-08-01 | 2013-11-27 | 浙江科特汽配有限公司 | Multihead efficient clutch facing yarn extrusion adhesive wrapping system and method |
| CN205064619U (en) * | 2015-09-14 | 2016-03-02 | 浙江科特汽配股份有限公司 | Automatic material of title in succession reeving system of clutch dough sheet blank preparation |
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Application publication date: 20151230 |
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| RJ01 | Rejection of invention patent application after publication |