CN102807913A - Trace lubricating oil for machining steel hub and preparation method thereof - Google Patents
Trace lubricating oil for machining steel hub and preparation method thereof Download PDFInfo
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- CN102807913A CN102807913A CN2012102481204A CN201210248120A CN102807913A CN 102807913 A CN102807913 A CN 102807913A CN 2012102481204 A CN2012102481204 A CN 2012102481204A CN 201210248120 A CN201210248120 A CN 201210248120A CN 102807913 A CN102807913 A CN 102807913A
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Abstract
The invention discloses a trace lubricating oil for machining a steel hub and a preparation method thereof. The trace lubricating oil is prepared from the following components in part by weight: 45 to 70 percent of glycerol, 2 to 4 percent of potassium borate, 1 to 3 percent of sodium chloride, 1 to 3 percent of sodium phosphate, 0.2 to 0.5 percent of sodium benzoate, 0.05 percent of simethicone and 25 to 50 percent of water. The trace lubricating oil has high lubricating performance and extreme pressure abrasion resistance, and a small amount of trace lubricating oil can meet the requirements of lubricating and cooling of the steel hub; and by matching with a trace lubricating device, the using amount of a lubricant can be saved by over 95 percent.
Description
Technical field
The present invention relates to a kind of metal working lubricant technical field, particularly a kind of iron and steel wheel hub processing micro lubricating agent and preparation method thereof.
Background technology
Train iron and steel wheel hub is one of important component of train, and its technical requirements is higher, and production process consumption amounts of lubrication is many.Wheel hub is in the past in the course of processing, in critical process, and clean, the antirust petroleum products such as lubricating and antirust finish, clean-out system, kerosene that all need of packing.But oil is Nonrenewable energy resources, and import is mainly leaned on by China, and consumption is big.Therefore, in the production process few with or without petroleum product, to reduce the energy, reduce cost.
Through technological improvement, replace petroleum product with water-base cutting fluid, but effect is undesirable, the phenomenon of particularly getting rusty in a short time is serious; Carry out lubricating towards the pouring formula with cutting fluid, usage quantity is huge, causes the cutting fluid waste bigger; Smear metal simultaneously and workpiece can be taken away a large amount of cutting fluids; Can cause the huge pollution of environment to processing site and environment, bring serious harm can in addition the healthy of operator, and cause the air severe contamination.
Summary of the invention
The technical problem that the present invention will solve is: in order to overcome the existing cutting fluid consumption serious problem of getting rusty greatly, in a short time; Provide a kind of iron and steel wheel hub processing with micro lubricating agent and preparation method thereof; Its rustless property, lubricity are good, and the lubricant of very small amount can satisfy the lubricated cooling requirement of iron and steel wheel hub processing.
The technical solution adopted for the present invention to solve the technical problems is: the agent of a kind of iron and steel wheel hub processing micro lubricating is prepared from following components by weight percent:
The preparation method of a kind of iron and steel wheel hub processing micro lubricating agent is described below: take by weighing raw material by said weight percent; The USP Kosher that is taken by weighing, potassium tetraborate, sodium-chlor, sodium phosphate, Sodium Benzoate, dimethyl silicone oil, add to mix in the water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, to complete transparent can the packing.
This iron and steel wheel hub processing mainly cooperates the micro lubricating device to be applied to the lubricated and cooling of iron and steel wheel hub technology field such as iron and steel wheel hub lathe for machining, machining center, milling with the micro lubricating agent.
The invention has the beneficial effects as follows: this micro lubricating agent compared with prior art has good oilness and extreme pressure anti-wear, has good rust-preventing characteristic simultaneously, and the micro lubricating agent of very small amount just can be satisfied the lubricated cooling requirement of iron and steel wheel hub processing;
USP Kosher has good oilness, and is simultaneously very easily soluble in water, for lubricated in the processing of iron and steel wheel hub and cooling provide safeguard;
Potassium tetraborate has good anti-rust properties, can in the course of processing, form the special extreme-pressure anti-wear protective membrane of one deck on the ferrous metal surface simultaneously, and process tool and workpiece are shielded;
Sodium-chlor, sodium phosphate can be under the moment HTHP and iron be reflected at the compound extreme-pressure anti-wear resist that tool surface forms iron(ic)chloride, tertiary iron phosphate, can effectively prolong cutter life;
The Sodium Benzoate preservative property are good, can prevent effectively that solution is rotten;
Dimethyl silicone oil is mainly as the froth breaking kilfoam;
The cooling performance of water is fine, simultaneously the salt constituents in the prescription is fully dissolved;
Cooperate the micro lubricating device to use, the usage quantity that can save lubricant is more than 95%.
Embodiment
Combine specific embodiment now, the present invention is done further detailed explanation.These embodiment are interpreted as only being used to the present invention is described and need not limit protection scope of the present invention.After having read content of the present invention, those skilled in the art can do various modifications to the present invention, the variation that these are equivalent and modify the protection domain fall into the present invention equally and limited.
Embodiment one
With the dimethyl silicone oil of the Sodium Benzoate of the sodium phosphate of the sodium-chlor of the potassium tetraborate of the USP Kosher of 45kg, 2.6kg, 1kg, 1kg, 0.35kg, 0.05kg, add to mix in the 50kg water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, to complete transparent promptly with packing.
Embodiment two
With the dimethyl silicone oil of the Sodium Benzoate of the sodium phosphate of the sodium-chlor of the potassium tetraborate of the USP Kosher of 48kg, 2.75kg, 1.5kg, 1.5kg, 0.2kg, 0.05kg, add to mix in the 46kg water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, to complete transparent promptly with packing.
Embodiment three
With the dimethyl silicone oil of the Sodium Benzoate of the sodium phosphate of the sodium-chlor of the potassium tetraborate of the USP Kosher of 55kg, 2kg, 3kg, 1.55kg, 0.4kg, 0.05kg, add to mix in the 38kg water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, to complete transparent promptly with packing.
Embodiment four
With the dimethyl silicone oil of the Sodium Benzoate of the sodium phosphate of the sodium-chlor of the potassium tetraborate of the USP Kosher of 60kg, 4kg, 1.7kg, 1kg, 0.25kg, 0.05kg, add to mix in the 33kg water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, and is transparent fully promptly with packing.
Embodiment five
With the dimethyl silicone oil of the Sodium Benzoate of the sodium phosphate of the sodium-chlor of the potassium tetraborate of the USP Kosher of 64.5kg, 2.8kg, 1.2kg, 3kg, 0.45kg, 0.05kg, add to mix in the 28kg water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, and is transparent fully promptly with packing.
Embodiment six
With the dimethyl silicone oil of the Sodium Benzoate of the sodium phosphate of the sodium-chlor of the potassium tetraborate of the USP Kosher of 70kg, 2kg, 1kg, 1.45kg, 0.5kg, 0.05kg, add to mix in the 25kg water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, to complete transparent promptly with packing.
Cooperate lubrication fittings to try out above-mentioned six embodiment, with the cutting fluid contrast of prior art, the usage quantity of the foregoing description lubricant all can be saved more than 95%; The workpiece of processing is placed for some time observe, do not have any rust staining and occur, visible its has good anti-rust properties, and cutter and the workpiece of processing played a very good protection.Simultaneously this lubricant is done damp and hot experiment (14 days) according to the GB/T2361-1992 TP, 1 grade as a result, meets the technical indicator of slushing oil.
More than show and only described principal character of the present invention and inventive point.Those skilled in the art should understand, and the present invention is not restricted to the described embodiments.Under the prerequisite that does not break away from point of the present invention and protection domain, the present invention also has various variations, and these variations and improvement all will fall in the scope of protection of present invention.The scope that the present invention requires to protect is limited appending claims and equivalent thereof.
Claims (2)
2. the preparation method of a kind of iron and steel wheel hub processing micro lubricating according to claim 1 agent; It is characterized in that: take by weighing raw material by said weight percent; The USP Kosher that is taken by weighing, potassium tetraborate, sodium-chlor, sodium phosphate, Sodium Benzoate, dimethyl silicone oil, add to mix in the water that is taken by weighing and stirred about 60 minutes successively; Sampling is observed, to complete transparent can the packing.
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CN 201210248120 CN102807913B (en) | 2012-07-17 | 2012-07-17 | Trace lubricating oil for machining steel hub and preparation method thereof |
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CN102807913B CN102807913B (en) | 2013-12-18 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103468389A (en) * | 2013-09-11 | 2013-12-25 | 上海金兆节能科技有限公司 | Trace lubricating agent for processing of gear and preparation method of trace lubricating agent |
CN104560309A (en) * | 2015-01-15 | 2015-04-29 | 吴江华威特种油有限公司 | Liquid paraffin lubricating oil |
CN114466917A (en) * | 2019-09-19 | 2022-05-10 | 日本东晟株式会社 | Lubricant composition and bearing sealed with same |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000109878A (en) * | 1998-10-02 | 2000-04-18 | Mt Service:Kk | Water soluble, nonmetal working oil composition and use of the same |
CN102229847A (en) * | 2011-05-24 | 2011-11-02 | 上海海都化学科技有限公司 | Nano-silver-containing pure water base plate strip steel rolling fluid |
-
2012
- 2012-07-17 CN CN 201210248120 patent/CN102807913B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000109878A (en) * | 1998-10-02 | 2000-04-18 | Mt Service:Kk | Water soluble, nonmetal working oil composition and use of the same |
CN102229847A (en) * | 2011-05-24 | 2011-11-02 | 上海海都化学科技有限公司 | Nano-silver-containing pure water base plate strip steel rolling fluid |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103468389A (en) * | 2013-09-11 | 2013-12-25 | 上海金兆节能科技有限公司 | Trace lubricating agent for processing of gear and preparation method of trace lubricating agent |
CN104560309A (en) * | 2015-01-15 | 2015-04-29 | 吴江华威特种油有限公司 | Liquid paraffin lubricating oil |
CN114466917A (en) * | 2019-09-19 | 2022-05-10 | 日本东晟株式会社 | Lubricant composition and bearing sealed with same |
US11807825B2 (en) | 2019-09-19 | 2023-11-07 | Nippon Thompson Co., Ltd. | Lubricant composition and bearing having the same sealed therein |
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CN102807913B (en) | 2013-12-18 |
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Effective date of registration: 20191204 Address after: No. 23-6, Tianshan Third Road, Daxin Town, Jimo District, Qingdao, Shandong Province Patentee after: Hanergy Zhongke (Qingdao) new materials Co., Ltd Address before: 200062, room second, building 1006, 414 Jinsha River Road, Shanghai, Putuo District Patentee before: Shanghai Jinzhao Conservation of Energy Science & Technology Co., Ltd. |
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