CN102795879A - Decorated integrated vacuum insulation plate and its processing method - Google Patents
Decorated integrated vacuum insulation plate and its processing method Download PDFInfo
- Publication number
- CN102795879A CN102795879A CN2012102904853A CN201210290485A CN102795879A CN 102795879 A CN102795879 A CN 102795879A CN 2012102904853 A CN2012102904853 A CN 2012102904853A CN 201210290485 A CN201210290485 A CN 201210290485A CN 102795879 A CN102795879 A CN 102795879A
- Authority
- CN
- China
- Prior art keywords
- insulating plate
- vacuum heat
- decorated
- integrated vacuum
- mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000009413 insulation Methods 0.000 title abstract 4
- 238000003672 processing method Methods 0.000 title abstract 2
- 239000000835 fiber Substances 0.000 claims abstract description 27
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000011777 magnesium Substances 0.000 claims abstract description 18
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 18
- 239000000843 powder Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000004568 cement Substances 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims description 41
- 238000005187 foaming Methods 0.000 claims description 27
- 239000002002 slurry Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000011521 glass Substances 0.000 claims description 13
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 238000005034 decoration Methods 0.000 claims description 9
- -1 polypropylene Polymers 0.000 claims description 9
- 229920004935 Trevira® Polymers 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 238000010792 warming Methods 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000011707 mineral Substances 0.000 claims description 5
- 239000003973 paint Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000002966 varnish Substances 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- 241000276489 Merlangius merlangus Species 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 229920001410 Microfiber Polymers 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000005030 aluminium foil Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 239000011491 glass wool Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 5
- 238000004321 preservation Methods 0.000 abstract 1
- 239000006260 foam Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
Abstract
The invention relates to a decorated integrated vacuum insulation plate and its processing method. The vacuum insulation plate comprises the following components by weight: 65-90 parts of magnesium cement, 0.01-1 part of a fiber, 0.5-3 parts of an organic bonding material, and 5-20 parts of inorganic powder. The vacuum insulation plate provided in the invention ensures the heat preservation performance of the integrated plate, and simplifies the construction procedure during construction, thus meeting the actual demands.
Description
Technical field
The present invention relates to a kind of integrated vacuum heat-insulating plate and working method thereof, belong to the building product field with decoration.
Background technology
The integrated warming plate of prior art adopts foam cement more, the perhaps simple composite of foam cement and rock cotton board, and heat-insulating property is poor, has satisfied not actual requirement, and the process of construction is loaded down with trivial details simultaneously.
Summary of the invention
For overcoming the defective of prior art, the present invention provides a kind of integrated vacuum heat-insulating plate and working method thereof with decoration.Technical scheme of the present invention is:
A kind of integrated vacuum heat-insulating plate with decoration is characterized in that, comprises that the component of following weight part is formed: magnesium cement 65-90 part, fiber 0.01-1 part, organic adhesive material 0.5-3 part, inorganic powder 5-20 part.
The weight part of above-mentioned each component is following: 80 parts of magnesium cement, 0.8 part of fiber, 0.8 part of organic adhesive material, 12 parts of inorganic powders.
Described fiber is one or more mixtures by the arbitrary proportion composition of polypropylene fibre, trevira and stalk fibre, and the length of described polypropylene fibre, trevira or stalk fibre is 3-5mm, and diameter is 3-7 μ m.
Described organic adhesive material is the redispersible polymer rubber powder.
Described inorganic powder is one or more mixtures of forming according to arbitrary proportion of grey calcium, coarse whiting and flyash.
Described trevira is a polyethylene terephthalate.
A kind of integrated vacuum heat-insulating plate method with decoration may further comprise the steps:
(1) take by weighing after each material component, thorough mixing obtains mixture;
(2) with the mixture that obtains in the step (1) and the water ratio thorough mixing according to 1::1, and fully stir until mixing, required time is 10min, and it is subsequent use to obtain mixture paste; And then with foaming machine water is foamed, wherein water and whipping agent are with the mixed of 1:25, and at the pressure lower frothing of 0.2Mpa, the liquid after the foaming mixes according to the mixed of 1:1 with subsequent use mixture paste again, obtains mixture foaming slurry;
(3) at first spread the thick glass magnesium plate of 3-5mm, repave the thick mixture foaming slurry of 5-15mm, after the vibration tiling, in mould, put into vacuum heat-insulating plate at mold bottom; The mixture foaming slurry of tiling 10-20mm on the vacuum heat-insulating plate upper strata vibrates tiling again again, in slip, does not have bubble; Appear till the formation state, leave standstill 24 demouldings as a child then, the steam pressurized curing time amounts to 24 hours again; The vapor cure temperature is controlled at 30-65 ℃, and pressure-controlling is at 1-1.2 normal atmosphere, through heating up; Constant temperature, three steps of lowering the temperature: be warming up to 50 ℃, the temperature maintenance constant temperature between 50-65 ℃ since 30 ℃; Be cooled to 40-45 ℃ at last, heat-up rate must not be greater than 15 ℃/h, scrapes one deck putty or smears true mineral varnish or paint is decorated in a side of glass magnesium plate again.
Described vacuum heat-insulating plate is for using the choke film of one or more produced with combination among aluminium foil, glass cloth, nylon, PE, PVC, the PET; Central layer uses in fine silica flour class, inorganic ultrafine fiber or the glass wool one or more to be made as staple, and is compounded through vacuum-pumping and sealing.
Advantage of the present invention is: guaranteed the heat-insulating property of integrated board, when construction, simplified construction procedure again, satisfied actual demand.
Embodiment
Below in conjunction with specific embodiment; Further illustrate the present invention; These embodiment only are used to the present invention is described and are not used in and limit its protection domain that common variation that those skilled in the art carry out and replacement all drop within protection scope of the present invention in protection domain of the present invention.
Embodiment 1:
A kind of integrated vacuum heat-insulating plate with decoration may further comprise the steps
(1) takes by weighing the each component of following weight part: 65 parts of magnesium cement, 0.01 part of fiber, 0.5 part of organic adhesive material; 5 parts of inorganic powders, units, wherein said fiber is the mixture that polypropylene fibre, trevira and stalk fibre are formed by arbitrary proportion; The length of each fiber be 3-5mm; Diameter is 3-7 μ m, and described trevira is a polyethylene terephthalate, and described inorganic powder is the mixture according to the arbitrary proportion composition of grey calcium, coarse whiting and flyash; Organic adhesive material is the redispersible polymer rubber powder, with the each component thorough mixing that takes by weighing;
(2) with the mixture that obtains in the step (1) and the water ratio thorough mixing according to 1::1, and fully stir until mixing, required time is 10min, and it is subsequent use to obtain mixture paste; And then with foaming machine water is foamed, wherein water and whipping agent are with the mixed of 1:25, and at the pressure lower frothing of 0.2Mpa, the liquid after the foaming mixes according to the mixed of 1:1 with subsequent use mixture paste again, obtains mixture foaming slurry;
(3) at first spread the thick glass magnesium plate of 3mm, repave the thick mixture foaming slurry of 5mm, after the vibration tiling at mold bottom; In mould, put into vacuum heat-insulating plate, the mixture foaming slurry of tiling 10mm on the vacuum heat-insulating plate upper strata vibrates tiling again again; Leave standstill 24 demouldings as a child then, the steam pressurized curing time amounts to 24 hours again, and the vapor cure temperature is controlled at 30-65 ℃; Pressure-controlling is at 1 normal atmosphere, through heating up constant temperature; Three steps of lowering the temperature: be warming up to 50 ℃ since 30 ℃, the temperature between 50-65 ℃ keeps constant temperature, is cooled to 40-45 ℃ at last; Heat-up rate must not be greater than 15 ℃/h, scrapes one deck putty or smears true mineral varnish or paint is decorated in a side of glass magnesium plate again.Wherein, Twice vibration tiling in the step (3) is and makes mould in intermittent type vibration mechanism (conventional working method), for example under the action of cam, relies on the gravity of mixture foaming slurry self to realize the vibration tiling; In the foaming slurry, there is not bubble, till the flat attitude of slurry.
Described vacuum heat-insulating plate is a prior art; Described vacuum heat-insulating plate is for using the choke film of one or more produced with combination among aluminium foil, glass cloth, nylon, PE, PVC, the PET; Central layer uses in fine silica flour class, inorganic ultrafine fiber or the glass wool one or more to be made as staple, and is compounded through vacuum-pumping and sealing.
Embodiment 2:
A kind of integrated vacuum heat-insulating plate with decoration may further comprise the steps:
(1) takes by weighing the each component of following weight part: 80 parts of magnesium cement, 0.8 part of fiber, 0.8 part of organic adhesive material; 12 parts of inorganic powders, units, wherein said fiber is a polypropylene fibre; The length of fiber is 3-5mm; Diameter is 3-7 μ m, and described inorganic powder is grey calcium, with the each component thorough mixing that takes by weighing;
(2) with the mixture that obtains in the step (1) and the water ratio thorough mixing according to 1::1, and fully stir until mixing, required time is 10min, and it is subsequent use to obtain mixture paste; And then with foaming machine water is foamed, wherein water and whipping agent are with the mixed of 1:25, and at the pressure lower frothing of 0.2Mpa, the liquid after the foaming mixes according to the mixed of 1:1 with subsequent use mixture paste again, obtains mixture foaming slurry;
(3) at first spread the thick glass magnesium plate of 5mm, repave the thick mixture foaming slurry of 15mm, after the vibration tiling at mold bottom; In mould, put into vacuum heat-insulating plate, the mixture foaming slurry of tiling 15mm on the vacuum heat-insulating plate upper strata vibrates tiling again again; Leave standstill 24 demouldings as a child then, the steam pressurized curing time amounts to 24 hours again, and the vapor cure temperature is controlled at 30-65 ℃; Pressure is 1.2 normal atmosphere, through heating up constant temperature; Three steps of lowering the temperature: be warming up to 50 ℃ since 30 ℃, the temperature between 50-65 ℃ keeps constant temperature, is cooled to 40-45 ℃ at last; Heat-up rate must not be greater than 15 ℃/h, scrapes one deck putty or smears true mineral varnish or paint is decorated in a side of glass magnesium plate again.Embodiment 3:
A kind of integrated vacuum heat-insulating plate with decoration may further comprise the steps
(1) takes by weighing the each component of following weight part: 90 parts of magnesium cement, 1 part of fiber, 3 parts of organic adhesive materials; 20 parts of inorganic powders, units, wherein said fiber is a stalk fibre; Its length is 3-5mm; Diameter is 3-7 μ m, and described inorganic powder is a coarse whiting, with the each component thorough mixing that takes by weighing;
(2) with the mixture that obtains in the step (1) and the water ratio thorough mixing according to 1::1, and fully stir until mixing, required time is 10min, and it is subsequent use to obtain mixture paste; And then with foaming machine water is foamed, wherein water and whipping agent are with the mixed of 1:25, and at the pressure lower frothing of 0.2Mpa, the liquid after the foaming mixes according to the mixed of 1:1 with subsequent use mixture paste again, obtains mixture foaming slurry;
(3) at first spread the thick glass magnesium plate of 4mm, repave the thick mixture foaming slurry of 10mm, after the vibration tiling at mold bottom; In mould, put into vacuum heat-insulating plate, the mixture foaming slurry of tiling 20mm on the vacuum heat-insulating plate upper strata vibrates tiling again again; Leave standstill 24 demouldings as a child then, the steam pressurized curing time amounts to 24 hours again, and the vapor cure temperature is controlled at 30-65 ℃; Pressure is 1.1 normal atmosphere, through heating up constant temperature; Three steps of lowering the temperature: be warming up to 50 ℃ since 30 ℃, the temperature between 50-65 ℃ keeps constant temperature, is cooled to 40-45 ℃ at last; Heat-up rate must not be greater than 15 ℃/h, scrapes one deck putty or smears true mineral varnish or paint is decorated in a side of glass magnesium plate again.
Claims (10)
1. the integrated vacuum heat-insulating plate with decoration is characterized in that, comprises that the component of following weight part is formed: magnesium cement 65-90 part, fiber 0.01-1 part, organic adhesive material 0.5-3 part, inorganic powder 5-20 part.
2. the integrated vacuum heat-insulating plate that band according to claim 1 is decorated is characterized in that the weight part of each component is following: 80 parts of magnesium cement, 0.8 part of fiber, 0.8 part of organic adhesive material, 12 parts of inorganic powders.
3. the integrated vacuum heat-insulating plate that band according to claim 1 and 2 is decorated; It is characterized in that; Described fiber is one or more mixtures of forming by arbitrary proportion of polypropylene fibre, trevira and stalk fibre; The length of described polypropylene fibre, trevira or stalk fibre is 3-5mm, and diameter is 3-7 μ m.
4. the integrated vacuum heat-insulating plate that band according to claim 1 and 2 is decorated is characterized in that described organic adhesive material is the redispersible polymer rubber powder.
5. the integrated vacuum heat-insulating plate that band according to claim 1 and 2 is decorated is characterized in that, described inorganic powder is one or more mixtures of forming according to arbitrary proportion of grey calcium, coarse whiting and flyash.
6. the integrated vacuum heat-insulating plate that band according to claim 3 is decorated is characterized in that described trevira is a polyethylene terephthalate.
7. an integrated vacuum heat-insulating plate method of processing claim 1 or 2 described bands decorations is characterized in that, may further comprise the steps:
(1) take by weighing after each material component, thorough mixing obtains mixture;
(2) with the mixture that obtains in the step (1) and the water ratio thorough mixing according to 1::1, and fully stir until mixing, required time is 10min, and it is subsequent use to obtain mixture paste; And then with foaming machine water is foamed, wherein water and whipping agent are with the mixed of 1:25, and at the pressure lower frothing of 0.2Mpa, the liquid after the foaming mixes according to the mixed of 1:1 with subsequent use mixture paste again, obtains mixture foaming slurry;
(3) at first spread the thick glass magnesium plate of 3-5mm, repave the thick mixture foaming slurry of 5-15mm, after the vibration tiling at mold bottom; In mould, put into vacuum heat-insulating plate, the mixture foaming slurry of tiling 10-20mm on the vacuum heat-insulating plate upper strata vibrates tiling again again; In slip, do not have bubble, appear till the formation state, leave standstill 24 demouldings as a child then; The steam pressurized maintenance is 24 hours again, last scrape one deck putty or smears true mineral varnish or paint is decorated in a side of glass magnesium plate again.
8. method according to claim 7 is characterized in that: in described steam pressurized maintenance operation, temperature is controlled at 30-65 ℃; Pressure-controlling is at 1-1.2 normal atmosphere, through heating up constant temperature; Three steps of lowering the temperature: be warming up to 50 ℃ since 30 ℃; Temperature between 50-65 ℃ keeps constant temperature, is cooled to 40-45 ℃ at last, and heat-up rate must not be greater than 15 ℃/h.
9. method according to claim 7; It is characterized in that; Described vacuum heat-insulating plate is for using the choke film of one or more produced with combination among aluminium foil, glass cloth, nylon, PE, PVC, the PET; Central layer uses in fine silica flour class, inorganic ultrafine fiber or the glass wool one or more to be made as staple, and is compounded through vacuum-pumping and sealing.
10. method according to claim 7 is prepared from the integrated vacuum heat-insulating plate that band is decorated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210290485 CN102795879B (en) | 2012-08-16 | 2012-08-16 | Decorated integrated vacuum insulation plate and its processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210290485 CN102795879B (en) | 2012-08-16 | 2012-08-16 | Decorated integrated vacuum insulation plate and its processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102795879A true CN102795879A (en) | 2012-11-28 |
| CN102795879B CN102795879B (en) | 2013-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210290485 Active CN102795879B (en) | 2012-08-16 | 2012-08-16 | Decorated integrated vacuum insulation plate and its processing method |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108164235A (en) * | 2018-01-12 | 2018-06-15 | 江苏巨盈节能环保科技有限公司 | A kind of vaccum environmental protection heat-insulating shield and preparation method thereof |
| CN109336522A (en) * | 2018-12-24 | 2019-02-15 | 江苏亚邦新材股份有限公司 | A kind of preparation method of resistance to ultrahigh-temperature insulation board |
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| CN1337372A (en) * | 2000-08-08 | 2002-02-27 | 北新建材(集团)有限公司 | Vacuum extrusion process and equipment of fiber reinforced cement board |
| WO2005066428A1 (en) * | 2004-01-12 | 2005-07-21 | Porextherm Dämmstoffe GmbH | Sandwich element for sound and heat insulation |
| CN101011837A (en) * | 2007-02-09 | 2007-08-08 | 肖俊培 | Manufacturing technique for indoor paint-free color composite decorative plate |
| CN101172825A (en) * | 2007-11-05 | 2008-05-07 | 谢涛 | Magnesium-calcium pyrophyte pressed-fibre board and method of manufacturing the same |
| CN201148690Y (en) * | 2008-01-07 | 2008-11-12 | 河北北方绿野居住环境发展有限公司 | Prefabricated type load bearing heat preserving decorative composite wall plate |
| CN101736875A (en) * | 2009-11-25 | 2010-06-16 | 翟传伟 | Heat-insulating decorative board and manufacturing method thereof |
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2012
- 2012-08-16 CN CN 201210290485 patent/CN102795879B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1337372A (en) * | 2000-08-08 | 2002-02-27 | 北新建材(集团)有限公司 | Vacuum extrusion process and equipment of fiber reinforced cement board |
| WO2005066428A1 (en) * | 2004-01-12 | 2005-07-21 | Porextherm Dämmstoffe GmbH | Sandwich element for sound and heat insulation |
| CN101011837A (en) * | 2007-02-09 | 2007-08-08 | 肖俊培 | Manufacturing technique for indoor paint-free color composite decorative plate |
| CN101172825A (en) * | 2007-11-05 | 2008-05-07 | 谢涛 | Magnesium-calcium pyrophyte pressed-fibre board and method of manufacturing the same |
| CN201148690Y (en) * | 2008-01-07 | 2008-11-12 | 河北北方绿野居住环境发展有限公司 | Prefabricated type load bearing heat preserving decorative composite wall plate |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108164235A (en) * | 2018-01-12 | 2018-06-15 | 江苏巨盈节能环保科技有限公司 | A kind of vaccum environmental protection heat-insulating shield and preparation method thereof |
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| CN109336522A (en) * | 2018-12-24 | 2019-02-15 | 江苏亚邦新材股份有限公司 | A kind of preparation method of resistance to ultrahigh-temperature insulation board |
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| Publication number | Publication date |
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| CN102795879B (en) | 2013-09-18 |
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Denomination of invention: Decorated integrated vacuum insulation plate and its processing method Effective date of registration: 20170323 Granted publication date: 20130918 Pledgee: Qingdao financing guarantee Centre Limited Pledgor: Qingdao Kerui new environmental protection materials Group Co. Ltd. Registration number: 2017990000228 |
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Change date: 20170323 Registration number: 2016990000159 Pledgor after: Qingdao Kerui new environmental protection materials Group Co. Ltd. Pledgor before: Qingdao Creek New Environmental Materials Co., Ltd. Change date: 20170323 Registration number: 2016990000159 Pledgee after: Qingdao financing guarantee Centre Limited Pledgee before: Qingdao Guarantee Center Co., Ltd. |
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Denomination of invention: Decorated integrated vacuum insulation plate and its processing method Effective date of registration: 20180402 Granted publication date: 20130918 Pledgee: Qingdao financing guarantee Centre Limited Pledgor: Qingdao Kerui new environmental protection materials Group Co. Ltd. Registration number: 2018370010023 |
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