CN102788019A - Rotary compressor - Google Patents

Rotary compressor Download PDF

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CN102788019A
CN102788019A CN2011101257086A CN201110125708A CN102788019A CN 102788019 A CN102788019 A CN 102788019A CN 2011101257086 A CN2011101257086 A CN 2011101257086A CN 201110125708 A CN201110125708 A CN 201110125708A CN 102788019 A CN102788019 A CN 102788019A
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cylinder
rotary compressor
piston
oval piston
elliptical
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孙义祥
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Guangdong Meizhi Compressor Co Ltd
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Guangdong Meizhi Compressor Co Ltd
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Abstract

一种旋转式压缩机,包括设置在壳体内的电机组件和泵体组件,电机组件设置在泵体组件的上方,电机组件包括定子和转子;其泵体组件包括气缸、设置在气缸内腔的椭圆活塞、设置在气缸滑片槽内的滑片、驱动椭圆活塞旋转的转轴,以及设置在气缸上下两侧的主轴承和副轴承;所述椭圆活塞的中心线与气缸内腔的中心线重叠;所述滑片槽设置有两个,各滑片槽内均设置有滑片,滑片一端与椭圆活塞外周相接触。压缩机运转时,滑片端部紧贴椭圆活塞的外周。本发明结构简单合理、运行平稳可靠、振动噪声低。

Figure 201110125708

A rotary compressor, including a motor assembly and a pump body assembly arranged in the casing, the motor assembly is arranged above the pump body assembly, the motor assembly includes a stator and a rotor; the pump body assembly includes a cylinder, a The elliptical piston, the sliding vane arranged in the sliding vane groove of the cylinder, the rotating shaft driving the elliptical piston to rotate, and the main bearings and auxiliary bearings arranged on the upper and lower sides of the cylinder; the centerline of the elliptical piston overlaps with the centerline of the cylinder cavity There are two sliding vane grooves, each sliding vane groove is provided with a sliding vane, and one end of the vane is in contact with the outer circumference of the elliptical piston. When the compressor is running, the end of the sliding vane is close to the outer circumference of the elliptical piston. The invention has the advantages of simple and reasonable structure, stable and reliable operation, and low vibration and noise.

Figure 201110125708

Description

旋转式压缩机rotary compressor

技术领域 technical field

本发明涉及一种旋转式压缩机。The present invention relates to a rotary compressor.

背景技术 Background technique

现有旋转压缩机的曲轴凸轮部采用偏心结构来实现压缩,但是这种偏心结构在运转过程中会产生很大的不平衡力,导致压缩机振动。现在采取的办法是在压缩机的转子两端安装平衡块,以实现力平衡和力矩平衡,但是受到制造精度和安装精度的影响,不可能完全消除不平衡力和不平衡力矩,而且平衡块和曲轴产生的力由于不在同一条直线上,会使曲轴产生弯曲变形,导致轴承磨损严重,甚至影响定子和转子之间的间隙。The cam part of the crankshaft of the existing rotary compressor adopts an eccentric structure to achieve compression, but this eccentric structure will generate a large unbalanced force during operation, causing the compressor to vibrate. The current approach is to install balance weights at both ends of the rotor of the compressor to achieve force balance and torque balance. However, due to the influence of manufacturing accuracy and installation accuracy, it is impossible to completely eliminate the unbalanced force and unbalanced moment, and the balance weight and Since the force generated by the crankshaft is not on the same straight line, the crankshaft will be bent and deformed, resulting in severe bearing wear, and even affecting the gap between the stator and the rotor.

中国专利文献号CN1632310于2005年6月29日公开一种旋转式压缩机,包括:气缸;贯通在转子的内部压入固定的曲轴;支持曲轴的上部轴承和下部轴承;上部轴承和下部轴承之间设有曲轴对称部,曲轴对称部呈轴两侧对称形状,与滚环相接部分设计成椭圆形状,保证与滚环紧密贴合;滚环内面接触设在曲轴对称部一端的外周面,滚环外缘设计成椭圆形,其长轴的两个端点和汽缸相接触,滚环内部与曲轴对称部相接部分设计成与轴对称形状相匹配,使其与曲轴对称部紧密贴合,滚环外周椭圆面接触于汽缸的内面,通过对称部的旋转带动做公转运动。但该结构的椭圆形滚环将气缸内腔分成两侧,其中滚环一侧的腔体被一个滑片分开为吸气腔和排气腔,而滚环另一侧的腔体则浪费掉,降低空调效率。Chinese Patent Document No. CN1632310 disclosed a rotary compressor on June 29, 2005, comprising: a cylinder; a fixed crankshaft penetrating through the inside of the rotor; an upper bearing and a lower bearing supporting the crankshaft; There is a symmetrical part of the crankshaft in between, the symmetrical part of the crankshaft is symmetrical on both sides of the axis, and the part connected with the rolling ring is designed to be elliptical to ensure a close fit with the rolling ring; the inner surface of the rolling ring contacts the outer peripheral surface at one end of the symmetrical part of the crankshaft. The outer edge of the roller ring is designed to be elliptical, and the two endpoints of its long axis are in contact with the cylinder. The inner part of the roller ring that is connected to the symmetrical part of the crankshaft is designed to match the symmetrical shape of the crankshaft, so that it fits closely with the symmetrical part of the crankshaft. The elliptical surface of the outer circumference of the roller ring is in contact with the inner surface of the cylinder, and is driven by the rotation of the symmetrical part to perform revolution motion. However, the elliptical rolling ring of this structure divides the cylinder cavity into two sides, and the cavity on one side of the rolling ring is divided into the suction cavity and the exhaust cavity by a slide plate, while the cavity on the other side of the rolling ring is wasted. , reducing air conditioning efficiency.

发明内容 Contents of the invention

本发明的目的旨在提供一种结构简单合理、运行平稳可靠、振动噪声低的旋转式压缩机,以克服现有技术中的不足之处。The object of the present invention is to provide a rotary compressor with simple and reasonable structure, stable and reliable operation, and low vibration and noise, so as to overcome the deficiencies in the prior art.

按此目的设计的一种旋转式压缩机,包括设置在壳体内的电机组件和泵体组件,电机组件设置在泵体组件的上方,电机组件包括定子和转子;其结构特征是泵体组件包括气缸、设置在气缸内腔的椭圆活塞、设置在气缸滑片槽内的滑片、驱动椭圆活塞旋转的转轴,以及设置在气缸上下两侧的主轴承和副轴承;所述椭圆活塞的中心线与气缸内腔的中心线重叠;所述滑片槽设置有两个,各滑片槽内均设置有滑片,滑片一端与椭圆活塞外周相接触。压缩机运转时,滑片端部紧贴椭圆活塞的外周。A rotary compressor designed for this purpose includes a motor assembly and a pump body assembly arranged in the casing, the motor assembly is arranged above the pump body assembly, and the motor assembly includes a stator and a rotor; its structural feature is that the pump body assembly includes Cylinder, the elliptical piston arranged in the inner cavity of the cylinder, the sliding vane arranged in the sliding vane groove of the cylinder, the rotating shaft driving the elliptical piston to rotate, and the main bearings and auxiliary bearings arranged on the upper and lower sides of the cylinder; the centerline of the elliptical piston It overlaps with the center line of the inner cavity of the cylinder; there are two slide slots, each slide slot is provided with a slide, and one end of the slide is in contact with the outer circumference of the elliptical piston. When the compressor is running, the end of the sliding vane is close to the outer circumference of the elliptical piston.

所述椭圆活塞与转轴一体成型,两者构成一曲轴,椭圆活塞为曲轴的椭圆凸轮;椭圆凸轮位于曲轴的下部,其中心线与曲轴旋转中心线重叠;椭圆凸轮外壁与气缸内壁间隙配合。所述间隙靠油膜密封和润滑。The elliptical piston and the rotating shaft are integrally formed, and the two form a crankshaft, and the elliptical piston is an elliptical cam of the crankshaft; the elliptical cam is located at the bottom of the crankshaft, and its centerline overlaps with the crankshaft rotation centerline; the outer wall of the elliptical cam is in clearance fit with the inner wall of the cylinder. The gap is sealed and lubricated by an oil film.

所述椭圆凸轮边缘设置有椭圆形的凸台,凸台上下两侧分别与主轴承和副轴承接触,椭圆凸轮下侧面设置有轴肩止推面,曲轴通过轴肩止推面支承在副轴承上。The edge of the elliptical cam is provided with an elliptical boss, the upper and lower sides of the boss are respectively in contact with the main bearing and the auxiliary bearing, the lower side of the elliptical cam is provided with a shoulder thrust surface, and the crankshaft is supported on the auxiliary bearing through the shoulder thrust surface. superior.

所述凸台凸出于椭圆凸轮的上下侧面;轴肩止推面凸出于凸台的下侧面。凸台上下两侧比椭圆凸轮高,与主副轴承接触,防止漏气。轴肩止推面比凸台略高,起止推和承载转子重量的作用。The boss protrudes from the upper and lower sides of the elliptical cam; the shaft shoulder thrust surface protrudes from the lower side of the boss. The upper and lower sides of the boss are higher than the elliptical cam, and are in contact with the main and auxiliary bearings to prevent air leakage. The thrust surface of the shaft shoulder is slightly higher than the boss, which acts as a thrust and bears the weight of the rotor.

所述滑片和椭圆凸轮将气缸内分成四个空腔;包括第一吸气腔、第二吸气腔、第一排气腔和第二排气腔;气缸分别对应第一、第二吸气腔设置有吸气孔;气缸分别对应第一、第二排气腔设置有排气孔。The slide plate and the elliptical cam divide the cylinder into four cavities; including the first suction cavity, the second suction cavity, the first exhaust cavity and the second exhaust cavity; the cylinder corresponds to the first and second suction chambers respectively. The air cavity is provided with air suction holes; the cylinder is respectively provided with exhaust holes corresponding to the first and second exhaust chambers.

所述两吸气孔、两排气孔、两滑片槽分别对称布置;吸气孔和排气孔分别位于滑片两侧。The two suction holes, the two exhaust holes, and the two slide slots are arranged symmetrically; the suction holes and the exhaust holes are respectively located on both sides of the slide.

所述椭圆活塞与转轴单独加工成型,椭圆活塞径向定位设置在转轴下部;椭圆活塞外壁与气缸内壁间隙配合。The elliptical piston and the rotating shaft are separately processed and formed, and the elliptical piston is radially positioned at the lower part of the rotating shaft; the outer wall of the elliptical piston is in clearance fit with the inner wall of the cylinder.

上述椭圆活塞或椭圆凸轮的椭圆形状,其长径和短径可以根据实际需要任意设置。The long diameter and short diameter of the elliptical shape of the above-mentioned elliptical piston or elliptical cam can be arbitrarily set according to actual needs.

本发明将曲轴的凸轮(或活塞)设计成椭圆形,同时在气缸上设计出两个吸气孔、两个排气孔和两个滑片槽,利用椭圆凸轮和双滑片将气缸分成四个空腔,当电机带动转轴逆时针高速旋转时,椭圆凸轮也旋转,两吸气腔吸气,两排气腔压缩冷媒气体,当达到一定的压力时,排气阀片打开,高压气体从气缸的排气孔排出。在吸气和压缩过程中,滑片紧贴椭圆凸轮外周,实现吸气腔和排气腔的隔离。另外,椭圆凸轮是一个对称结构,没有不平衡力,从而达到了降低振动的目的,同时,还可以省去现有转子上的平衡块、降低成本。其结构简单合理、运行平稳可靠、振动噪声低。In the present invention, the cam (or piston) of the crankshaft is designed to be elliptical, and two suction holes, two exhaust holes and two sliding vane grooves are designed on the cylinder at the same time, and the cylinder is divided into four parts by using the elliptical cam and double sliding vanes. When the motor drives the rotating shaft to rotate counterclockwise at high speed, the elliptical cam also rotates, the two suction chambers inhale, and the two exhaust chambers compress the refrigerant gas. When a certain pressure is reached, the exhaust valve opens, and the high-pressure gas flows from the The exhaust port of the cylinder discharges. During the suction and compression process, the sliding plate is close to the outer circumference of the elliptical cam to realize the isolation of the suction cavity and the exhaust cavity. In addition, the elliptical cam is a symmetrical structure without unbalanced force, thereby achieving the purpose of reducing vibration. At the same time, it can also save the balance weight on the existing rotor and reduce the cost. It has simple and reasonable structure, stable and reliable operation, and low vibration and noise.

附图说明 Description of drawings

图1为本发明一实施例结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为泵体组件仰视结构示意图。Fig. 2 is a schematic diagram of the bottom view of the pump body assembly.

图3为气缸仰视结构示意图。Fig. 3 is a schematic diagram of the structure of the cylinder viewed from above.

具体实施方式 Detailed ways

下面结合附图及实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

参见图1-图3,本旋转式压缩机,包括设置在壳体内的电机组件和泵体组件,电机组件设置在泵体组件的上方,电机组件包括定子和转子。泵体组件包括气缸6、设置在气缸6内腔的椭圆活塞、设置在气缸6滑片槽6.1内的滑片3、驱动椭圆活塞旋转的转轴,以及设置在气缸6上下两侧的主轴承2和副轴承4;所述椭圆活塞的中心线与气缸6内腔的中心线重叠;所述滑片槽6.1设置有两个,各滑片槽6.1内均设置有滑片3,滑片3一端与椭圆活塞外周相接触。椭圆活塞与转轴一体成型,两者构成一曲轴1,椭圆活塞为曲轴1的椭圆凸轮5;椭圆凸轮5位于曲轴1的下部,其中心线与曲轴1旋转中心线重叠;椭圆凸轮5外壁与气缸6内壁间隙配合。Referring to Fig. 1-Fig. 3, the rotary compressor includes a motor assembly and a pump body assembly arranged in the casing, the motor assembly is arranged above the pump body assembly, and the motor assembly includes a stator and a rotor. The pump body assembly includes a cylinder 6, an elliptical piston set in the inner cavity of the cylinder 6, a slide plate 3 set in the slide plate groove 6.1 of the cylinder 6, a rotating shaft driving the elliptical piston to rotate, and main bearings 2 set on the upper and lower sides of the cylinder 6 and the auxiliary bearing 4; the centerline of the elliptical piston overlaps with the centerline of the inner chamber of the cylinder 6; two slide grooves 6.1 are provided, each slide groove 6.1 is provided with a slide 3, and one end of the slide 3 In contact with the outer circumference of the oval piston. The elliptical piston and the rotating shaft are integrally formed, and the two form a crankshaft 1. The elliptical piston is the elliptical cam 5 of the crankshaft 1; 6 Inner wall clearance fit.

椭圆凸轮5边缘设置有椭圆形的凸台5.1,凸台5.1上下两侧分别与主轴承2和副轴承4接触,椭圆凸轮5下侧面设置有轴肩止推面5.2,曲轴1通过轴肩止推面5.2支承在副轴承4上。凸台5.1凸出于椭圆凸轮5的上下侧面;轴肩止推面5.2凸出于凸台5.1的下侧面。The edge of the elliptical cam 5 is provided with an elliptical boss 5.1, the upper and lower sides of the boss 5.1 are respectively in contact with the main bearing 2 and the auxiliary bearing 4, and the lower side of the elliptical cam 5 is provided with a shoulder thrust surface 5.2, and the crankshaft 1 passes through the shoulder to stop. The push surface 5.2 is supported on the auxiliary bearing 4. The boss 5.1 protrudes from the upper and lower sides of the elliptical cam 5; the shaft shoulder thrust surface 5.2 protrudes from the lower side of the boss 5.1.

滑片3和椭圆凸轮5将气缸6内分成四个空腔;包括第一吸气腔I、第二吸气腔III、第一排气腔II和第二排气腔IV;气缸分别对应第一、第二吸气腔设置有吸气孔6.2;气缸分别对应第一、第二排气腔设置有排气孔6.3。两吸气孔6.2、两排气孔6.3、两滑片槽6.1分别对称布置;吸气孔6.2和排气孔6.3分别位于滑片3两侧。The slide plate 3 and the elliptical cam 5 divide the cylinder 6 into four cavities; including the first air suction chamber I, the second air suction chamber III, the first exhaust chamber II and the second exhaust chamber IV; the cylinders correspond to the first 1. The second air suction cavity is provided with an air suction hole 6.2; the cylinder is respectively provided with an exhaust hole 6.3 corresponding to the first and second exhaust chambers. Two suction holes 6.2, two exhaust holes 6.3, and two slide slots 6.1 are arranged symmetrically;

Claims (7)

1. a rotary compressor comprises the electric machine assembly and the pump assembly that are arranged in the housing, and electric machine assembly is arranged on the top of pump assembly, and electric machine assembly comprises stator and rotor; It is characterized in that pump assembly comprise cylinder (6), be arranged on cylinder (6) inner chamber oval piston, be arranged on slide plate (3) in cylinder (6) vane slot (6.1), drive the rotating shaft of oval piston rotation, and be arranged on cylinder (6) main bearing of both sides (2) and supplementary bearing (4) up and down; The center line of the center line of said oval piston and cylinder (6) inner chamber is overlapping; Said vane slot (6.1) is provided with two, is provided with slide plate (3) in each vane slot (6.1), and slide plate (3) one ends contact with the oval piston periphery.
2. rotary compressor according to claim 1 is characterized in that said oval piston and rotating shaft are one-body molded, and both constitute a bent axle (1), and oval piston is the elliptic cam (5) of bent axle (1); Elliptic cam (5) is positioned at the bottom of bent axle (1), its center line and bent axle (1) rotating center line overlap; Elliptic cam (5) outer wall and cylinder (6) inwall Spielpassung.
3. rotary compressor according to claim 2; It is characterized in that said elliptic cam (5) edge is provided with oval-shaped boss (5.1); Boss (5.1) both sides up and down contacts with supplementary bearing (4) with main bearing (2) respectively; Elliptic cam (5) downside is provided with shaft shoulder thrust surface (5.2), and bent axle (1) is bearing on the supplementary bearing (4) through shaft shoulder thrust surface (5.2).
4. rotary compressor according to claim 3 is characterized in that said boss (5.1) protrudes from the side up and down of elliptic cam (5); Shaft shoulder thrust surface (5.2) protrudes from the downside of boss (5.1).
5. according to each described rotary compressor of claim 2-4, it is characterized in that said slide plate (3) and elliptic cam (5) are with being divided into four cavitys in the cylinder (6); Comprise first air aspiration cavity (I), second air aspiration cavity (III), first exhaust cavity (II) and second exhaust cavity (IV); Corresponding respectively first, second air aspiration cavity of cylinder is provided with suction port (6.2); Corresponding respectively first, second exhaust cavity of cylinder is provided with exhaust port (6.3).
6. rotary compressor according to claim 5 is characterized in that said two suction ports (6.2), two exhaust ports (6.3), two vane slots (6.1) symmetric arrangement respectively; Suction port (6.2) and exhaust port (6.3) lay respectively at slide plate (3) both sides.
7. rotary compressor according to claim 1 is characterized in that the independent machine shaping of said oval piston and rotating shaft, and the oval piston radial location is arranged on the rotating shaft bottom; Oval piston outer wall and cylinder (3) inwall Spielpassung.
CN2011101257086A 2011-05-16 2011-05-16 Rotary compressor Pending CN102788019A (en)

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CN103511258A (en) * 2012-12-25 2014-01-15 安徽美芝精密制造有限公司 Rotary compressor and crank shaft piston assembly thereof
CN103775342A (en) * 2014-01-06 2014-05-07 广东美芝制冷设备有限公司 Rotary compressor
CN103912497A (en) * 2012-12-28 2014-07-09 Lg电子株式会社 Compressor
CN105114318A (en) * 2015-09-29 2015-12-02 天津商业大学 Two-stage compression totally-closed rotary compressor with oval rotors
CN105179240A (en) * 2015-09-29 2015-12-23 天津商业大学 Opening type oval rotor rotation compressor
WO2016043454A1 (en) * 2014-09-19 2016-03-24 Lg Electronics Inc. Compressor
WO2016043455A1 (en) * 2014-09-19 2016-03-24 Lg Electronics Inc. Compressor
US9429156B2 (en) 2012-12-28 2016-08-30 Lg Electronics Inc. Compressor
KR20170092042A (en) * 2016-02-02 2017-08-10 엘지전자 주식회사 Rotary compressor
KR20170092044A (en) * 2016-02-02 2017-08-10 엘지전자 주식회사 Rotary compressor
WO2017135656A1 (en) * 2016-02-02 2017-08-10 Lg Electronics Inc. Rotary compressor
CN107906003A (en) * 2017-12-01 2018-04-13 浙江工业大学 A kind of self-enclosed slide vane compressor of low speed
CN108869286A (en) * 2018-06-20 2018-11-23 王志伟 A method of improving air-conditioning service life

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Application publication date: 20121121