Summary of the invention
The technical problem to be solved is to provide and a kind of carries out electric plating method on plastic parts so that need the plastic material range of choice that the plastic parts carrying out metal plating are suitable for more extensively, cost of manufacture reduction; Making time of product development accelerate, exploitation, expense of manufacturing reduce, and product cost reduces; Be conducive to the realization that product ultrathin design etc. requires.
The technical solution adopted for the present invention to solve the technical problems is: one carries out electric plating method on plastic parts, comprises the following steps and technique:
(1) defat:
Plastic parts is put into degreasing degreasing in oil removing solution, takes out after degreasing degreasing and wash;
(2) pickling:
Put in acid solution after plastic parts washing and clean, take out after cleaning and wash;
(3) dry:
Plastic parts after cleaning is dried, takes out after drying;
(4) printing, drying:
1. steel plate makes: according to plastic parts specification and requirement, make the steel plate that printing is required;
2. ink modulation: the quantity according to the method for printing, printing, selects the component of suitable diluent and diluent, modulates the ink that printing is required;
3. 3D printing, drying:
Ink is used plastic parts to be printed and dries refrigeration;
(5) defat:
Printing, dried plastic parts are placed in degreasing degreasing in oil removing solution, take out after degreasing degreasing and wash;
(6) alkali cleaning:
It is placed in alkaline solution and cleans after plastic parts washing, take out after cleaning and wash;
(7) pickling:
It is placed in acid solution and cleans after plastic parts washing, take out after cleaning and wash;
(8) catalysis:
It is placed in catalytic solution catalytic treatment after plastic parts washing, takes out after catalysis and wash;
(9) copper facing:
It is placed in copper facing medicinal liquid and carries out electro-coppering after plastic parts washing, take out after reaching required copper metal layer thickness and wash;
(10) pickling:
It is placed in acid solution and cleans after plastic parts washing, take out after cleaning and wash;
(11) alkali cleaning:
It is placed in sodium hydroxide solution and cleans after plastic parts washing, take out after cleaning and wash;
(12) catalysis:
It is placed in catalytic solution catalytic treatment after plastic parts washing, takes out after catalysis and wash;
(13) nickel plating:
It is placed in nickel plating medicinal liquid and carries out electronickelling after plastic parts washing, take out after reaching required nickel metal layer thickness and wash;
(14) sealing of hole, drying:
Plastic parts after Ni plated, washing is loaded cylinder and puts into immersion in pore-sealing liquid;
Plastic parts after sealing of hole is washed, takes out after product dehydrate, drying after washing.
Compared with prior art, the beneficial effects of the present invention is: electric plating method should be carried out on plastic parts and be applicable to various different plastic materials, the plastic material range of choice making to need the plastic parts carrying out metal plating to be suitable for more extensively, cost of manufacture reduction; Making time of product development accelerate, exploitation, expense of manufacturing reduce, and product cost reduces; Be conducive to the realization that product ultrathin design etc. requires (3D one plate-making can be carried out when plastic parts plated PC, during design plate-making, motility is strong, the benefit that product has ultrathin designing requirement is especially prominent, such as at mobile phone ultrathin, when antenna amount increases, can be arranged on shell by disposable for multiple antennas, it is possible to select multiple method of attachment and multi-frequency antenna is installed simultaneously).
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
Referring to accompanying drawing 1, one carries out electric plating method on plastic parts, comprises the following steps and technique:
(1) defat:
Plastic parts is put into Special cleaning gauze, is placed on temperature 35��45 DEG C, degreasing degreasing in the oil removing solution of concentration 80��120g/L, takes out after shake 2��3 minutes degreasing degreasings of immersion back and forth and carries out 3 road washings;
(2) pickling:
Put in concentration 10��12% sulfuric acid solution after plastic parts washing and clean, take out after cleaning 6��8 seconds and carry out 3 road washings;
(3) dry:
Put into oven cooking cycle, temperature 40��60 DEG C, 30 minutes time by cleaning complete plastic parts, take out after drying;
(4) printing, drying:
1. steel plate makes: according to plastic parts specification and requirement, make the steel plate that printing is required; On steel plate, the circuit of desired depth is such as carved with CNC; Also can carrying out 3D one plate-making, during design plate-making, motility is strong;
2. ink modulation: the quantity according to the method for printing, printing, select the component of suitable diluent and diluent, modulating the ink that printing is required, what employing printing equipment (such as pad printer) was printed to be also arranged on printing equipment by the ink modulated; From refrigerator, such as take out ink, open sealing and lid, weigh 50g ink with electronics with Glass rod hand operated mixing after 8��10 minutes; Add 80ml acetone in lubricating cup toward adjusting, and pour in lubricating cup after stirring 8��10 minutes and be mounted in pad printer;
3. 3D printing, drying:
A. turn on the power switch, air pressure is set 4��6kg/cm2And start;
B. the fixture of equipment, glue head, steel plate, ink are debugged;
C. by product to be printed and be placed on trachea place and blow examination (preventing product surface from having dust, chip etc.);
D. start printed switches button, start printing, after glue head is lifted off, from fixture, takes off product, and whether self-inspection has the bad phenomenon such as printing imperfect, broken string, off normal rapidly;
E. the product printed neatly is put into drip pan, temperature 100 DEG C, 60 minutes time, after drying, takes out test package;
F. freezing to room temperature with fan after drying, product is electroplated again;
(5) defat:
Printing, dried plastic parts are loaded cylinder and be positioned over temperature 35��45 DEG C, degreasing degreasing in the oil removing solution of concentration 80��120g/L, cylinder: 5 revs/min, takes out after soaking 2-3 minute degreasing degreasing and washes;
(6) alkali cleaning:
Load cylinder after plastic parts washing and be positioned over temperature 45 C, the alkaline solution of sodium hydroxide of concentration 40g/L is cleaned, cylinder: (5 �� 1) rev/min, take out after cleaning 50 seconds and wash;
This caustic scrubbing step is except with temperature 45 C, and the alkaline solution of sodium hydroxide of concentration 40g/L carries out outside alkali cleaning, it is possible to use other alkaline solution that can be effective carries out alkali cleaning (such as temperature 45 C, the sodium cyanide solution of concentration 40g/L);
(7) pickling:
Loading cylinder after plastic parts washing and be positioned over temperature 35 DEG C, volume proportion is: sulphuric acid 5%, hydrogen peroxide 3%, cleans, cylinder: (5 �� 1) rev/min, take out and wash after cleaning 50 seconds in the acid solution of water 92%;
(8) catalysis:
Loading cylinder after plastic parts washing and be positioned over temperature 40 DEG C, hydrochloric acid 50g/l, catalytic treatment in the solution of Palladous chloride. 0.01g/l mixing, cylinder: (5 �� 1) rev/min, catalysis is taken out after 1.5-2 minute and is washed;
(9) copper facing:
After plastic parts washing, loading cylinder is positioned over temperature is 58 DEG C, the copper facing medicinal liquid that copper sulfate 16g/l, sodium potassium tartrate tetrahydrate 14g/l, tetraacethyl sodium diacelate 19.5g/l, sodium hydroxide 14.5g/l, 32% formaldehyde 15g/l mix carries out electro-coppering, cylinder: (5 �� 1) rev/min, takes out after reaching required copper metal layer thickness and washes;
(10) pickling:
Loading cylinder after plastic parts washing and be positioned over temperature 35 DEG C, volume proportion is: sulphuric acid 5%, hydrogen peroxide 3%, cleans, cylinder: (5 �� 1) rev/min in the acid solution of water 92%, takes out and wash after cleaning the 15-20 second;
(11) alkali cleaning:
Load cylinder after plastic parts washing and be positioned over temperature 45 C, the alkaline solution of sodium hydroxide of concentration 40g/L is cleaned, cylinder: (5 �� 1) rev/min, take out after cleaning 50 seconds and wash;
This caustic scrubbing step is except with temperature 45 C, and the alkaline solution of sodium hydroxide of concentration 40g/L carries out outside alkali cleaning, it is possible to use other alkaline solution that can be effective carries out alkali cleaning (such as temperature 45 C, the sodium cyanide solution of concentration 40g/L);
(12) catalysis:
Loading cylinder after plastic parts washing and be positioned over temperature 40 DEG C, hydrochloric acid 50g/l, catalytic treatment in the solution of Palladous chloride. 0.01g/l mixing, cylinder: (5 �� 1) rev/min, catalysis is taken out after 1.5-2 minute and is washed;
(13) nickel plating:
After plastic parts washing, loading cylinder is positioned over temperature is 88 DEG C, nickel sulfate 0.095mol/l, sodium hypophosphite 0.227mol/l, sodium succinate 0.135mol/l, malic acid 0.179mol/l, pH value be 6.2-6.6 nickel plating medicinal liquid in carry out electronickelling, cylinder: (5 �� 1) rev/min, takes out after reaching required nickel metal layer thickness and washes;
(14) sealing of hole, drying:
Plastic parts after Ni plated, washing is loaded cylinder and puts into immersion, cylinder: (5 �� 1) rev/min in pore-sealing liquid;
Plastic parts after sealing of hole is carried out 5 road washings, after washing, product is taken out and be put in clean screen cloth, be placed in dewaterer and get rid of and in bucket, carry out dehydration in 10 minutes, product need to be kept during dehydration to be evenly distributed on and get rid of in bucket; Uniformly being positioned over by product in grill box after dehydration and put into dehydrator baking, temperature is 60 DEG C, 1 hour time, and product takes out after drying.