CN102785329B - A kind of actuator brush holder forming method - Google Patents

A kind of actuator brush holder forming method Download PDF

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Publication number
CN102785329B
CN102785329B CN201210288516.1A CN201210288516A CN102785329B CN 102785329 B CN102785329 B CN 102785329B CN 201210288516 A CN201210288516 A CN 201210288516A CN 102785329 B CN102785329 B CN 102785329B
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China
Prior art keywords
brush holder
actuator brush
actuator
skeleton
forming method
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CN201210288516.1A
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Chinese (zh)
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CN102785329A (en
Inventor
李永琴
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Hangzhou Duobao Electronics Co ltd
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FUYANG DUOBAO ELECTRONIC Co Ltd
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Priority to CN201210288516.1A priority Critical patent/CN102785329B/en
Publication of CN102785329A publication Critical patent/CN102785329A/en
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Abstract

The present invention relates to a kind of actuator brush holder forming method, it comprises the steps: to utilize blanking die to carrying out blanking, obtains the actuator brush holder skeleton of metal;Actuator brush holder skeleton is put in punching die, it is punched out, desired location is formed hole;Actuator brush holder skeleton after punching is bent to reservation shape;Actuator brush holder skeleton is molded in advance, forms the interior injection molded layers being connected with actuator brush holder skeleton;The precalculated position of actuator brush holder skeleton and interior injection molded layers is cut off;Carry out quadric injection mould on actuator brush holder skeleton after severance and interior injection molded layers, form actuator brush holder body;The electricity component such as welding lead, thermal cut-off, conducting strip on actuator brush holder body, forms actuator brush holder.The actuator brush holder forming method of the present invention passes through twice injection molding forming method, quadric injection mould again after actuator brush holder skeleton and interior injection molded layers being initially switched off, and can greatly reduce situation exposed metal/bare metal occur.

Description

A kind of actuator brush holder forming method
Technical field
The present invention relates to injection mo(u)lding field, especially relate to a kind of actuator brush holder forming method.
Background technology
Actuator brush holder is the vitals in dynamo governor, is used for installing brush.Due to when injection mo(u)lding actuator brush holder, the metal connecting sheet deformation that the powerful impulsive force that injection produces is easily caused on actuator brush holder, therefore people typically thrust hole etc., for by metal connecting sheet firm position at actuator brush holder design injection centre hole, metal connecting sheet.In prior art when manufacturing actuator brush holder, it is first injection mo(u)lding, then ad-hoc location is thrust, form actuator brush holder.But, owing to being molded centre hole, thrusting the existence in hole, the actuator brush holder after molding easily occurs that after thrusting metal is exposed from this some holes, causes easily occurring short circuit, burns out electromotor.Therefore, the forming method made new advances how is designed, enabling avoid actuator brush holder that exposed metal/bare metal occurs, become the technical problem that those skilled in the art are urgently to be resolved hurrily.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of actuator brush holder forming method, solve the technical problem existing for prior art.
For reaching above-mentioned purpose, present invention employs following technical proposal: a kind of actuator brush holder forming method, it comprises the steps:
Blanking: utilize blanking die to carrying out blanking, obtain the actuator brush holder skeleton of metal;
Punching: be put in punching die by actuator brush holder skeleton, be punched out it, forms hole in desired location;
Bending: the actuator brush holder skeleton after punching is bent to reservation shape;
Pre-injection: be molded in advance on actuator brush holder skeleton, forms the interior injection molded layers being connected with actuator brush holder skeleton;
Cut off: the precalculated position of actuator brush holder skeleton and interior injection molded layers is cut off;
Quadric injection mould: carry out quadric injection mould on actuator brush holder skeleton after severance and interior injection molded layers, forms actuator brush holder body;
Welding: the electricity component such as welding lead, thermal cut-off, conducting strip on actuator brush holder body, forms actuator brush holder.
In above-mentioned actuator brush holder forming method, it is preferable that in pre-injection step with cut off between step, also include auxiliary member forming step: molding runners, projection and groove on actuator brush holder skeleton after pre-injection mo(u)lding and interior injection molded layers.
In above-mentioned actuator brush holder forming method, it is preferable that also include testing procedure between quadric injection mould step and welding step: the conduction of the circuit in test actuator brush holder is the most qualified.
In above-mentioned actuator brush holder forming method, it is preferable that in welding step, the method for welding is means of spot welds.
The actuator brush holder forming method of the present invention passes through twice injection molding forming method, quadric injection mould again after actuator brush holder skeleton and interior injection molded layers being initially switched off, and can greatly reduce situation exposed metal/bare metal occur so that the quality of actuator brush holder is increased dramatically.
Detailed description of the invention
The actuator brush holder forming method that the embodiment of the present invention provides comprises the steps:
Blanking: utilize blanking die to carrying out blanking, obtain the actuator brush holder skeleton of metal;
Punching: be put in punching die by actuator brush holder skeleton, be punched out it, forms hole in desired location;
Bending: the actuator brush holder skeleton after punching is bent to reservation shape;
Pre-injection: be molded in advance on actuator brush holder skeleton, forms the interior injection molded layers being connected with actuator brush holder skeleton;
Cut off: the precalculated position of actuator brush holder skeleton and interior injection molded layers is cut off;
Quadric injection mould: carry out quadric injection mould on actuator brush holder skeleton after severance and interior injection molded layers, forms actuator brush holder body;
Welding: the electricity component such as welding lead, thermal cut-off, conducting strip on actuator brush holder body, forms actuator brush holder.Preferably, welding manner is means of spot welds.
Preferably, in pre-injection step with cut off between step, it is also possible to include auxiliary member forming step: molding runners, projection and groove on actuator brush holder skeleton after pre-injection mo(u)lding and interior injection molded layers.When runner can make quadric injection mould, plastics flowing is the most unobstructed, and projection and groove can make the plastic layer of quadric injection mould the most firm with the combination of actuator brush holder skeleton and interior injection molded layers.
Preferably, between quadric injection mould step and welding step, testing procedure is also included: the conduction of the circuit in test actuator brush holder is the most qualified.
The actuator brush holder forming method of the present invention passes through twice injection molding forming method, quadric injection mould again after actuator brush holder skeleton and interior injection molded layers being initially switched off, and can greatly reduce situation exposed metal/bare metal occur so that the quality of actuator brush holder is increased dramatically.
Specific embodiment described herein is only to present invention spirit explanation for example.Described specific embodiment can be made various amendment or supplements or use similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount scope defined in appended claims.
Although the most more employing the terms such as actuator brush holder, actuator brush holder skeleton, interior injection molded layers, but it is not precluded from using the probability of other term.Use these terms to be only used to more easily to describe and explain the essence of the present invention;It is all contrary with spirit of the present invention for being construed as any additional restriction.

Claims (3)

1. an actuator brush holder forming method, it is characterised in that comprise the steps:
Blanking: utilize blanking die to carrying out blanking, obtain the actuator brush holder skeleton of metal;
Punching: be put in punching die by actuator brush holder skeleton, be punched out it, forms hole in desired location;
Bending: the actuator brush holder skeleton after punching is bent to reservation shape;
Pre-injection: be molded in advance on actuator brush holder skeleton, forms the interior injection molded layers being connected with actuator brush holder skeleton;
Cut off: the precalculated position of actuator brush holder skeleton and interior injection molded layers is cut off;
Quadric injection mould: carry out quadric injection mould on actuator brush holder skeleton after severance and interior injection molded layers, forms actuator brush holder body;
Welding: weld electricity component on actuator brush holder body, form actuator brush holder;Described electricity component includes wire, thermal cut-off and conducting strip;
In pre-injection step with cut off between step, also include auxiliary member forming step: molding runners, projection and groove on actuator brush holder skeleton after pre-injection mo(u)lding and interior injection molded layers.
Actuator brush holder forming method the most according to claim 1, it is characterised in that also include testing procedure between quadric injection mould step and welding step: the conduction of the circuit in test actuator brush holder is the most qualified.
Actuator brush holder forming method the most according to claim 1, it is characterised in that in welding step, the method for welding is means of spot welds.
CN201210288516.1A 2012-08-14 2012-08-14 A kind of actuator brush holder forming method Active CN102785329B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210288516.1A CN102785329B (en) 2012-08-14 2012-08-14 A kind of actuator brush holder forming method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210288516.1A CN102785329B (en) 2012-08-14 2012-08-14 A kind of actuator brush holder forming method

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CN102785329B true CN102785329B (en) 2016-08-03

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105576878B (en) * 2015-12-17 2018-01-02 杭州多宝电子有限公司 Automobile current generator brush holder and preparation method thereof
CN107645219A (en) * 2017-08-29 2018-01-30 杭州多宝电子有限公司 A kind of motor brush rocker and preparation method thereof
CN112873706A (en) * 2020-12-30 2021-06-01 深圳市裕展精密科技有限公司 Metal plastic composite part, manufacturing method, shell and electronic equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1133506A (en) * 1995-03-06 1996-10-16 三菱电机株式会社 Electricity generator for vehicles
CN1213211A (en) * 1997-09-30 1999-04-07 三菱电机株式会社 Plug-in conductor and method for manufacturing electric brush support
CN102185411A (en) * 2011-03-30 2011-09-14 上海法雷奥汽车电器系统有限公司 Brush yoke assembly of voltage regulator
CN102460666A (en) * 2009-06-11 2012-05-16 昕芙旎雅有限公司 Method of producing electronic module, and electronic module

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10353432B4 (en) * 2003-11-15 2009-07-09 Pierburg Gmbh Contact unit
JP5103409B2 (en) * 2009-01-20 2012-12-19 日立オートモティブシステムズ株式会社 Electric / electronic module and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1133506A (en) * 1995-03-06 1996-10-16 三菱电机株式会社 Electricity generator for vehicles
CN1213211A (en) * 1997-09-30 1999-04-07 三菱电机株式会社 Plug-in conductor and method for manufacturing electric brush support
CN102460666A (en) * 2009-06-11 2012-05-16 昕芙旎雅有限公司 Method of producing electronic module, and electronic module
CN102185411A (en) * 2011-03-30 2011-09-14 上海法雷奥汽车电器系统有限公司 Brush yoke assembly of voltage regulator

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Address after: 311425 Fuyang City, Hangzhou City, a new source of Lake Township Village

Patentee after: HANGZHOU DUOBAO ELECTRONICS CO.,LTD.

Address before: 311425 Fuyang City, Hangzhou City, a new source of Lake Township Village

Patentee before: FUYANG DUOBAO ELECTRONIC Co.,Ltd.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 311400 Hu Yuan Xiang Xin Yi Cun, Fuyang District, Hangzhou City, Zhejiang Province

Patentee after: Hangzhou Duobao Electronics Co.,Ltd.

Address before: 311425 Hu Yuan Xiang Xin Yi Cun, Fuyang City, Hangzhou City, Zhejiang Province

Patentee before: HANGZHOU DUOBAO ELECTRONICS CO.,LTD.