CN102785081A - Fixation layout of assembly site - Google Patents
Fixation layout of assembly site Download PDFInfo
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- CN102785081A CN102785081A CN2012103171417A CN201210317141A CN102785081A CN 102785081 A CN102785081 A CN 102785081A CN 2012103171417 A CN2012103171417 A CN 2012103171417A CN 201210317141 A CN201210317141 A CN 201210317141A CN 102785081 A CN102785081 A CN 102785081A
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Abstract
The invention discloses a fixation layout of an assembly site. The fixation layout of the assembly site comprises at least two staff assembling regions and an assembly region, namely an assembly area for providing assembling products and further comprises a supplying region for providing semi-finished products and outsourced parts; the two adjacent staff assembling regions are distributed in a right-angled shape; and the supplying region is arranged at the internal corner; and the assembly area is arranged in an external corner region where two adjacent staff assembling regions are crossed. According to the fixation layout of the assembly site, a plurality of the staff assembling regions are adopted and form a sealed structure or a semi-sealed structure with the assembly area and the supplying region; the logistic distribution is timely and efficient; the wastes of redundant walking and actions of operating staff are reduced; in the layout, the assembly area and the supplying region are centralized, the motion range of on-site staff is planned out rationally and clearly and the waste of the site is avoided. The fixation layout of the assembly site disclosed by the invention is applicable to the fixation management in various assembling sites and is rational to utilize the space.
Description
Technical field
The invention belongs to production distribution, be specifically related to the on-the-spot fixation layout of a kind of assembling.
Background technology
Along with the globalization development of market economy, the product category that manufacturing is produced is more and more, and product assembling demand is also just increasingly high thereupon.
The production scene is mostly for formulating specific working environment to product at present: when the A product occurs, make the working environment that is fit to processing A product to the process requirements of A product.If there is multiple product simultaneously, work-yard and producers that those just need be a large amount of cross the multivariable existence and cause production to change instability easily, cause field management chaotic.Can bring thereupon and make superfluous waste, stock's waste, carrying waste, finally increase production cost.The original backwardness of prior art is difficult to integrate with the production demand of model change.The present mode of production has bigger dependence to personnel and place, all is streamline body production model, and the place area occupied is big, and logistics distribution is inconvenient, produces a large amount of personnel, and the personnel that cause waste, and are unfavorable for the metering and the monitoring of production process simultaneously.
FIXED MANAGEMENT is the specific management to thing, is other each item specialized managements in the integrated use of production scene and additional enterprise in activity in production, research people, thing, place triadic relation's a science.It is through arrangement, disposes unwanted thing in the production process, constantly improves the production scene condition, scientifically utilizes the place, wants benefit to the space; Through rectifying, promote that the people combines with the effective of thing, make in the production requirement easily available, want benefit to the time, thus realization production scene management standardization and scientific.The customization layout is to realize the material base of FIXED MANAGEMENT, also is the key factor that influences the FIXED MANAGEMENT effect.
Summary of the invention
The technical problem that the present invention will solve; Provide the on-the-spot fixation layout of a kind of assembling, a plurality of employees are assembled the zone form sealing or type semienclosed structure, realize that the relevant range is shared with assembly district, feed zone; Logistics distribution in time, efficiently; Reduce the unnecessary walking of operating personnel and the waste of action, this layout has concentrated assembly district and feed zone, rationally clearly cooks up Field Force's scope of activities; Avoided the waste in place, thereby can realize further that the field management standardization is with scientific.
For solving the problems of the technologies described above, the technical scheme that the present invention taked is:
The on-the-spot fixation layout of a kind of assembling; Comprise at least two employee assembling zone; And to be used to provide completed knocked down products assembly zone be the assembly district, also is useful on the feed zone that semi-finished product, cooperation part are provided, and said adjacent two employees assemble interregional rectangular shape and distribute; The interior angle place is a feed zone, and the assembly district is located at this two adjacent employee and assembles the outer corner region that intersect in the zone.
As a kind of qualification of the present invention, said employee assembles the zone has three, and they surround the semiclosed square frame shape (being Jiong shape/Contraband shape/shape of falling the Jiong/anti-Contraband shape) of an end opening, and the interior zone that they surrounded and face jointly is a feed zone; It is the assembly district that every adjacent two employees assemble the outer corner region that intersects in the zone, and two places are arranged; Feed zone and assembly district are the semiclosed square frame shape layout of an end opening generally, and its opening direction and employee assemble zone institute to enclose the configured openings direction consistent.
As another kind of qualification the of the present invention, said employee assembles the zone has four, is the distributed rectangular of sealing between them, and the interior zone that they surrounded and face jointly is a feed zone; It is the assembly district that every adjacent two employees assemble the outer corner region that intersects in the zone, has everywhere; The rectangular generally layout in feed zone and assembly district.
As the employee being assembled regional qualification:
Said employee assembles the zone and comprises along its bearing of trend at least one station in one line;
Each station comprises towards feed zone, is used for the manual operating desk of employee, and be located at operating desk behind, be used to hold the frock car of this operation member.
As further qualification, said operating desk is the U font, and its arc tips is towards feed zone, and its openend is towards the frock car.
As qualification further, the two ends of described operating desk are provided with Mace and the An Dong system that is used in time feeding back production process.
The present invention also has a kind of qualification, and described assembly district and feed zone are provided with Mace and the An Dong system that is used in time feeding back production process.
In the technique scheme of the present invention, related Mace system and An Dong system are the systems that needs the software specific customization.Wherein:
1. Mace system: the MAS system is the system of the production schedule that calculates automatically according to Workshop Production beat, production capacity, product consumption.This system is the integrated display system that combines production, plan, logistics, is existing mature technology.
This system comprises the computer terminal analytic signal of mutual electrical connection on forming; Its signal input part is the desired signal of Market Feedback; Be used to organize main engine plants' scheduling of production, its signal output part is connected with the production indication mechanism, to realize producing the control of article standardization.
2. An Dong system: the ANDON system is the work system of calling out, stop, waiting for, is a kind of visual signal system, is the system with showing clearly of running information such as production line body, movable rates, is existing mature technology.The multi-aspect information of relevant devices on the production line, production and management can be collected by this system; After these information are handled, pacify indicator lamp and sound warning system that eastern service system control is distributed in whole workshop, each station all has gauge tap; When going wrong; Can in time be reflected to main frame, notify other department to solve, and can be by computer recording, problem analysis frequency.
Owing to adopted above-mentioned technical scheme, the present invention compared with prior art, the technological progress that is obtained is:
(1) the present invention assembles the zone with a plurality of employees; Form sealing or type semienclosed structure with assembly district and feed zone, logistics distribution in time, efficiently reduces the unnecessary walking of operating personnel and the waste of action; This layout has concentrated assembly district and feed zone; Rationally clearly cook up Field Force's scope of activities, reduce labor intensity of operating personnel, and avoided the waste in place;
(2) operating unit has versatility; And its structural design and human dimension are complementary; The staff is in when operation, can realize the imagination of using at the article on preferred orientation and angle are taken operating desk more; And the optimization of placement scheme is guaranteed in the danger of generation in the time of can preventing unexpected injury that the staff produces in when operation and misuse;
(3) on two ends, assembly district and the feed zone of operating desk, be equipped with Mace and An Dong system, can reflect production process in time, convenient whole regulation and control realize extending type production and zero inventory.
The present invention is suitable for and makes the on-the-spot FIXED MANAGEMENT of various assemblings, rationalizes and utilizes the space.
The present invention below will combine Figure of description and specific embodiment to do further explain.
Description of drawings
Fig. 1 is the integral layout figure of the embodiment of the invention 1;
Fig. 2 is the workflow diagram that single employee assembles station among Fig. 1, and curved arrow representes that the operative employee turns round direction among the figure;
Among the figure: the 1-operating desk, 2-frock car, 3-assembly district, the 4-feed zone, A1, A2, A3-employee assemble the zone.
The specific embodiment
Embodiment 1
Shown in Figure 1ly assemble on-the-spot fixation layout, comprise that three employee assemble regional A1, A2, A3, the feed zone 4 that is used to that the assembly district 3 of completed knocked down products is provided and is used to provide semi-finished product, cooperation part for certain operation in the production line of certain automobile production enterprise.
The employee assembles the semiclosed right-hand frame shape that regional A1, A2, A3 surround an end opening, i.e. Contraband shape (can be called U type layout).The interior zone that they surrounded and face jointly is a feed zone 4, and every adjacent two employees assemble regional A1 and the crossing outer corner region of A2, A2 and A3 is assembly district 3.Feed zone 4 has a place, and there are two places in assembly district 3, and they constitute Contraband shape layout (can be called U type layout).
Each employee assembles regional A1, A2, A3, includes along its bearing of trend two stations in one line.Each station comprises towards feed zone 4, is used for the manual operating desk 1 of employee, and be located at operating desk 1 behind, be used to hold the frock car 2 of this operation member.Each operating desk 1 and 2 in the corresponding frock car distance of operating position of being separated by.
Operating desk 1 is the U font, and its arc tips is towards feed zone 4, and its openend is towards frock car 2.
The two ends of each operating desk 1 are provided with Mace and the An Dong system that is used in time feeding back production process.
Assembly district 3 also is provided with Mace and the An Dong system that is used in time feeding back production process with feed zone 4.Be illustrated in figure 2 as the operating process that single employee assembles station in the A3 zone.Operating desk 1 is the U type, can place necessary operation tool of this operation and raw material on it, and the operator can operate at the different operating position of U type operating desk 1, has not only saved the operating space, and can improve operating efficiency; The two ends of operating desk 1 are provided with Mace and An Dong system, can in time feed back the process of production process, so that in time carry out the adjustment of work.
The employee assembles station and has versatility; And design and human dimension are complementary; The staff is in when operation, can realize the imagination of using at the article on preferred orientation and angle are taken operating desk 1 more; And can prevent the danger of unexpected injury when misusing generation of staff, guarantee the optimization of placement scheme in when operation remaining years.。
Assembly district 3 is provided with Mace and the An Dong system that can in time feed back production process equally with feed zone 4, reacted process equally timely, and convenient whole regulation and control avoid producing unnecessary product, realize extending type production and zero inventory.
In the technique scheme of present embodiment, related Mace system and An Dong system all are the systems according to the customization of this operation needs of production.Wherein:
1. Mace system: the MAS system is the system of the production schedule that calculates automatically according to Workshop Production beat, production capacity, product consumption.This system is the integrated display system that combines production, plan, logistics.
This system comprises the computer terminal analytic signal of mutual electrical connection on forming; Its signal input part is the desired signal of Market Feedback; Be used to organize main engine plants' scheduling of production, its signal output part is connected with the production indication mechanism, to realize producing the control of article standardization.
2. An Dong system: the ANDON system is the work system of calling out, stop, waiting for, is a kind of visual signal system; Be that the multi-aspect information of relevant devices on the production line, production and management can be collected by this system, after these information are handled with the system of showing clearly of running information such as production line body, movable rate; Pacify eastern service system and control indicator lamp and the sound warning system that is distributed in whole workshop; Each station all has gauge tap, when going wrong, can in time be reflected to main frame; Notify other department to solve, and can be by computer recording, problem analysis frequency.
Present embodiment (not shown) only is with the difference of embodiment 1:
1. it comprises four employee assembling zone, and they surround the rectangular box-like of sealing end to end successively and perpendicularly.The inside middle zone that they surrounded and face jointly is feed zone 4; It is assembly district 3 that every adjacent two employees assemble the outer corner region that intersects in the zone, has everywhere.Feed zone 4 and assembly district 3 rectangular layouts.
2. the employee assembles the zone and comprises along its bearing of trend a plurality of stations in one line; The station number that every two relative employees assemble the zone is identical.
Identical among the content of other part of present embodiment and the embodiment.
Claims (9)
1. the on-the-spot fixation layout of assembling comprises at least two employee assembling zone, and to be used to the assembly zone of completed knocked down products is provided be the assembly district, also is useful on the feed zone that semi-finished product, cooperation part are provided,
It is characterized in that:Said adjacent two employees assemble interregional rectangular shape and distribute, and the interior angle place is a feed zone, and the assembly district is located at this two adjacent employee and assembles the outer corner region that intersect in the zone.
2. the on-the-spot fixation layout of assembling according to claim 1,
It is characterized in that:Said employee assembles the zone has three, and they surround the semiclosed square frame shape of an end opening, and the interior zone that they surrounded and face jointly is a feed zone; The outer corner region that every adjacent two employees assemble the zone is the assembly district, and two places are arranged; Feed zone and assembly district are the semiclosed square frame shape layout of an end opening generally, and its opening direction and employee assemble zone institute to enclose the configured openings direction consistent.
3. the on-the-spot fixation layout of assembling according to claim 1,
It is characterized in that:Said employee assembles the zone has four, is the distributed rectangular of sealing between them, and the interior zone that they surrounded and face jointly is a feed zone; It is the assembly district that every adjacent two employees assemble the outer corner region that intersects in the zone, has everywhere; The rectangular generally layout in feed zone and assembly district.
4. according to the on-the-spot fixation layout of each described assembling in the claim 1-3,
It is characterized in that:Said employee assembles the zone and comprises along its bearing of trend at least one station in one line;
Each station comprises towards feed zone, is used for the manual operating desk of employee, and be located at operating desk behind, be used to hold the frock car of this operation member.
5. the on-the-spot fixation layout of assembling according to claim 4,
It is characterized in that:Said operating desk is the U font, and its arc tips is towards feed zone, and its openend is towards the frock car.
6. the on-the-spot fixation layout of assembling according to claim 4,
It is characterized in that:The two ends of described operating desk are provided with Mace and the An Dong system that is used in time feeding back production process.
7. the on-the-spot fixation layout of assembling according to claim 5,
It is characterized in that:The two ends of described operating desk are provided with Mace and the An Dong system that is used in time feeding back production process.
8. the on-the-spot fixation layout of assembling according to claim 4,
It is characterized in that:Described assembly district and feed zone are provided with Mace and the An Dong system that is used in time feeding back production process.
9. according to the on-the-spot fixation layout of each described assembling in the claim 1-3,5,
It is characterized in that:Described assembly district and feed zone are provided with Mace and the An Dong system that is used in time feeding back production process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210317141.7A CN102785081B (en) | 2012-08-31 | 2012-08-31 | Fixation layout of assembly site |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210317141.7A CN102785081B (en) | 2012-08-31 | 2012-08-31 | Fixation layout of assembly site |
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| CN102785081A true CN102785081A (en) | 2012-11-21 |
| CN102785081B CN102785081B (en) | 2015-02-04 |
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| CN201210317141.7A Active CN102785081B (en) | 2012-08-31 | 2012-08-31 | Fixation layout of assembly site |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111991A (en) * | 2013-02-27 | 2013-05-22 | 江苏东歌电气有限公司 | Instrument U-shaped production and assembly line |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1254106A (en) * | 1998-10-02 | 2000-05-24 | 三星电子株式会社 | Automatic system for assembling workpieces and method |
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2012
- 2012-08-31 CN CN201210317141.7A patent/CN102785081B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1254106A (en) * | 1998-10-02 | 2000-05-24 | 三星电子株式会社 | Automatic system for assembling workpieces and method |
Non-Patent Citations (2)
| Title |
|---|
| 王大明等: "优化生产线布局提高生产效率", 《大众科技》 * |
| 赵旭东等: "以精益生产为目标的活塞生产线布局研究", 《内燃机与配件》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111991A (en) * | 2013-02-27 | 2013-05-22 | 江苏东歌电气有限公司 | Instrument U-shaped production and assembly line |
| CN103111991B (en) * | 2013-02-27 | 2015-09-30 | 江苏东歌电气有限公司 | Instrument U-shaped production and assembly line |
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| CN102785081B (en) | 2015-02-04 |
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Effective date of registration: 20211220 Address after: 071000 No. 2266 Chaoyang South Street, Hebei, Baoding Patentee after: GREAT WALL MOTOR Co.,Ltd. Address before: 300462 No. 99, South Street, West District, Binhai New Area, Tianjin Patentee before: TIANJIN BOXIN AUTOMOBILE PARTS Co.,Ltd. |