CN102784704A - Dismantling process for copper and aluminum composite radiator and dismantling machine thereof - Google Patents
Dismantling process for copper and aluminum composite radiator and dismantling machine thereof Download PDFInfo
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- CN102784704A CN102784704A CN2012103127908A CN201210312790A CN102784704A CN 102784704 A CN102784704 A CN 102784704A CN 2012103127908 A CN2012103127908 A CN 2012103127908A CN 201210312790 A CN201210312790 A CN 201210312790A CN 102784704 A CN102784704 A CN 102784704A
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Abstract
The invention provides a dismantling process for a copper and aluminum composite radiator and a dismantling machine of the copper and aluminum composite radiator, belonging to the technical field of dismantling and separation of metal materials. With the adoption of the dismantling process, the problems that the waste or old radiator is not completely recovered, and the recovery benefit is low due to backward equipment and the like are solved. The dismantling process comprises the steps of crushing the radiator, recrushing, removing iron from fragments, separating the fragments, and secondarily separating the fragments. In the dismantling machine, an outlet of the dismantling machine is communicated with an inlet of a hammer-milling machine through a delivery mechanism; an outlet of the hammer-milling machine is communicated with a three-outlet airflow winnowing chamber, and an inlet of a secondary separation output mechanism sequentially through the delivery mechanism, wherein the three-outlet airflow winnowing chamber can separate and output copper, aluminum and copper and aluminum combination; and the waste material output mechanism is respectively communicated with the hammer-milling machine, the three-outlet airflow winnowing chamber and the secondary separation output mechanism through pipelines. The dismantling process and the dismantling machine have the advantages of complete and full recovery and improved recovery efficiency and the like.
Description
Technical field
The invention belongs to metal material and disassemble separation technology field, refer in particular to disassembling treatment process and disassembling processor of a kind of copper, aluminum composite heating radiator.
Background technology
Its core of automobile radiators (also claiming radiator) is made up of cooling tube and fin; The material of making is generally copper and aluminium; Wherein cooling tube often adopts copper, fin to adopt aluminum; This hybrid metal water tank is recycled and is worth extremely lowly without separating it, and copper, aluminium are very huge as the use amount of industrial metal material, so this kind metal mixed water tank is considerable if can successfully separate its economic worth.
At present, the Chinese patent document discloses a kind of copper aluminum radiator millerator, and Granted publication number is (CN201644200U), and this copper aluminum radiator millerator is characterized in that; Said metal mixture continuous separation device comprises the input equipment, pulverizer, vibrator, intermediate transport equipment, blower fan and the output equipment that set gradually, also comprises corresponding electric-control system and stand arrangement; Pulverizer is connected with input equipment; The vibrator inlet is connected with pulverizer; The outlet of vibrator is connected with output equipment, and the arrival end of vibrator is higher than the port of export of vibrator, and intermediate transport equipment is provided with inhales the iron device; Intermediate transport equipment is connected between the arrival end of the port of export and output equipment of vibrator; Blower fan is arranged on the arrival end of output equipment, and output equipment is interval with feed opening from arrival end to the port of export successively, is provided with waste outlet at the port of export of vibrator.It is simple in structure; Be water tank to be pulverized the vibration of back entering vibrator through pulverizer separate, utilize wind-force that it is separated through blower fan again, the structure of its vibrator is a screen cloth; The water tank that separates via this structure; The one, the copper after separating, the volume of aluminium are too little, and in pelletized form, the value of recovery reduces greatly; The 2nd, this vibrator makes fine particles fly in the air when work easily, has polluted working environment; The 3rd, if the pulverizing of pulverizer is not thorough, after through vibrator and output equipment, still there is the copper aluminum composition, if do not handle this copper aluminum composition again, promptly make waste material and handle, caused the waste of raw material.
Summary of the invention
The purpose of this invention is to provide disassembling treatment process and disassembling processor of a kind of copper, aluminum composite heating radiator.
The objective of the invention is to realize like this:
1, copper, aluminum composite heating radiator disassemble treatment process, may further comprise the steps:
(1) radiator is broken: the radiator that composite is processed tears to shreds through sending into disintegrating machine, and the chip length after tearing to shreds is controlled in the 200mm;
(2) radiator second-time breakage: the radiator fragment after tearing to shreds is hammered into shape broken in conveyer is sent into beating crusher, and the radiator chip length of hammer after broken is controlled in the 60mm;
(3) radiator fragment deironing: remove irony through tramp iron separator through the broken radiator fragment of hammer;
(4) radiator chip separation: hammer radiator fragment after broken into shape and send into the air compartment eminence through conveyer and fall; The air compartment bottom is through the air blast blowing; Under the effect of wind-force, different materials is blown off in different positions because of proportion is different, obtains copper, aluminium and fails broken apart copper aluminum composition;
(5) secondary separation of radiator fragment: fail broken apart copper aluminum composition and after the conveyer with vibration function shakes separation, send into the air compartment eminence and fall, separate once more through the wind of air blast,
Or the secondary separation of described radiator fragment:
Fail broken apart copper aluminum composition and in conveyer is sent into fine crusher, pulverize; Particle volume after the pulverizing is controlled in the 10mm*10mm; Particle through the air blast blowing, is blown in the air compartment via pipeline, and the vibrating disc of the inclination bottom air compartment separates shot copper with aluminum shot;
Light waste materials such as the plastics that produce in (6) broken, the separation of hammer, the secondary separation process, dust are evacuated to dust storage chamber through air exhauster via pipeline.
The processor of disassembling of disassembling treatment process of above-mentioned copper, aluminum composite heating radiator; The outlet of disintegrating machine is communicated with the inlet of beating crusher through connecting gear; The outlet of beating crusher is communicated with the three exit flow selection by winnowing chambers of separable output copper, aluminium and copper aluminum composition and the inlet of secondary separation output mechanism through connecting gear successively, and the waste material output mechanism is connected with beating crusher, three exit flow selection by winnowing chambers and secondary separation output mechanism respectively through pipeline.
The concrete structure of above-mentioned transport sector is: correspondingly be provided with at the two ends of transmission frame and can pass through motor-driven running roller; Volume is provided with transport tape on two running rollers; Wherein: be arranged on beating crusher and export the magnet that the transport tape that is connected with three exit flow selection by winnowing chamber inlets is provided with the iron substance in the adsorbable radiator fragment, the copper aluminum composition outlet that is arranged on three exit flow selection by winnowing chambers is provided with vibration motor with the transport tape that secondary separation output mechanism inlet is connected.
The two ends of three above-mentioned exit flow selection by winnowing chambers are respectively equipped with the opening that links to each other with transport sector and waste material output mechanism; An end that links to each other with transport sector is provided with the air blast towards the indoor blowing of selection by winnowing, be positioned at selection by winnowing chamber bottom linearly type be interval with under the copper aluminum composition under funnel, the copper funnel under the funnel and aluminium successively.
The concrete structure of above-mentioned secondary separation output mechanism is: the two ends in two exit flow selection by winnowing chamber are respectively equipped with the opening that links to each other with transport sector and waste material output mechanism; An end that links to each other with transport sector is provided with the air blast towards the indoor blowing of selection by winnowing, be positioned at selection by winnowing chamber bottom linearly type be interval with under the copper funnel under the funnel and aluminium successively.
The concrete structure of above-mentioned secondary separation output mechanism is: funnel is communicated with the inlet of fine crusher under the copper aluminum composition of three exit flow selection by winnowing chambers through transport sector; The exit seal of fine crusher is connected with through the carrier pipe of air blast to its inner blowing; Carrier pipe is connected with upper end, selection by winnowing chamber; The other end of selection by winnowing chamber is communicated with the waste material output mechanism; The bottom of selection by winnowing chamber is provided with the vibrating disc by driven by motor that is inclined to set, and vibrating disc can along inclined direction slide copper, aluminium are separated to two ends output.
Above-mentioned waste material output mechanism all is connected with beating crusher, three exit flow selection by winnowing chambers and secondary separation output mechanism through the entrance point of pipeline, and the port of export of said pipeline is provided with air exhauster and Material collecting box for harvesting.
The present invention compares the outstanding and beneficial technical effects of prior art:
The present invention carries out first separation through the chip length of disintegrating machine, beating crusher reservation certain volume to it, utilizes varying in weight of metal; They are different through setting point after wind, can obtain metallic copper and aluminium that larger volume, higher reclamation are worth, collect simultaneously to fail the metal mixture that thoroughly separates; But follow-up secondary separation technology is selected in manual observation this moment, for the metal mixture of smaller size smaller, adopts pulverizer to be ground into granular; Clipped wire is separated through vibrating disc, and for the metal mixture of larger volume, the mode that can separate through wind is once more separated; The present invention has made full use of the characteristic of metal, has kept the recovery value of metal as much as possible, is provided with the waste material output mechanism simultaneously; Avoided airborne dust, the complete machine environmental protection.
Description of drawings
Fig. 1 is the processing technological flow figure that disassembles of the present invention.
Fig. 2 is the processor structure sketch map of disassembling of the present invention.
The specific embodiment
The present invention is further described with specific embodiment below in conjunction with accompanying drawing, referring to Fig. 1-2:
1, copper, aluminum composite heating radiator disassemble treatment process, may further comprise the steps:
(1) radiator is broken: the radiator that composite is processed tears to shreds through sending into disintegrating machine, and the chip length after tearing to shreds is controlled in the 200mm; Because of the volume of waste and old radiator is bigger, can't directly hammer into shape brokenly, to tear to shreds for the first time and become to be fit to the broken length of hammer, the while can not have influence on the size of copper product yet.
(2) radiator second-time breakage: the radiator fragment after tearing to shreds is hammered into shape broken in conveyer is sent into beating crusher, and the radiator chip length of hammer after broken is controlled in the 60mm; In the fragment after hammer is broken copper, aluminium and composition thereof are arranged, through experiment, it is little that the copper fragment under this kind length adheres to impurity, and recovery value is high.
(3) radiator fragment deironing: remove irony through tramp iron separator through the broken radiator fragment of hammer; Various material purity after the separation are high, need not to remove once more impurity.
(4) radiator chip separation: hammer radiator fragment after broken into shape and send into the air compartment eminence through conveyer and fall; The air compartment bottom is through the air blast blowing; Under the effect of wind-force, different materials is blown off in different positions because of proportion is different, obtains copper, aluminium and fails broken apart copper aluminum composition; Wherein, the quality of copper aluminum composition is maximum, is copper secondly, is aluminium at last.
(5) secondary separation of radiator fragment: fail broken apart copper aluminum composition and after the conveyer with vibration function shakes separation, send into the air compartment eminence and fall, separate once more through the wind of air blast,
Or the secondary separation of described radiator fragment:
Fail broken apart copper aluminum composition and in conveyer is sent into fine crusher, pulverize; Particle volume after the pulverizing is controlled in the 10mm*10mm; Particle through the air blast blowing, is blown in the air compartment via pipeline, and the vibrating disc of the inclination bottom air compartment separates shot copper with aluminum shot; Secondary separation can be the secondary selection by winnowing or second-time breakage separates, and the user can observe the copper aluminum composition after the first separation, if difficult vibrations are broken up; Then adopt second-time breakage to separate; Can effectively obtain the copper billet and the aluminium block of larger volume through this method, and, carry out pulverization process for the big copper aluminum composition of separating difficulty; Still can effectively isolate shot copper and aluminum shot, make waste and old radiator fully reclaim.
Light waste materials such as the plastics that produce in (6) broken, the separation of hammer, the secondary separation process, dust are evacuated to dust storage chamber through air exhauster via pipeline.
The outlet of disintegrating machine 1 is communicated with through the inlet of connecting gear with beating crusher 2; The outlet of beating crusher 2 is communicated with the three exit flow selection by winnowing chambers 3 of separable output copper, aluminium and copper aluminum composition and the inlet of secondary separation output mechanism 4 through connecting gear successively, and the waste material output mechanism is connected with beating crusher, three exit flow selection by winnowing chambers and secondary separation output mechanism respectively through pipeline.
The concrete structure of above-mentioned transport sector is: correspondingly be provided with at the two ends of transmission frame 5 and can pass through motor-driven running roller 50; Volume is provided with transport tape on two running rollers; Wherein: be arranged on beating crusher and export the magnet that the transport tape that is connected with three exit flow selection by winnowing chamber inlets is provided with the iron substance in the adsorbable radiator fragment, the copper aluminum composition outlet that is arranged on three exit flow selection by winnowing chambers is provided with vibration motor 51 with the transport tape that secondary separation output mechanism inlet is connected.
The two ends of three above-mentioned exit flow selection by winnowing chambers 3 are respectively equipped with the opening that links to each other with transport sector and waste material output mechanism; An end that links to each other with transport sector is provided with the air blast 31 towards the indoor blowing of selection by winnowing, be positioned at selection by winnowing chamber bottom linearly type be interval with under the copper aluminum composition under funnel 30, the copper funnel 33 under the funnel 32 and aluminium successively.In conjunction with actual conditions, the quality of copper aluminum composition is the heaviest, and secondly metallic copper is metallic aluminium then, therefore its linear pattern is arranged successively, but the effective collection different metallic.
The concrete structure of above-mentioned secondary separation output mechanism is: the two ends in two exit flow selection by winnowing chamber 40 are respectively equipped with the opening that links to each other with transport sector and waste material output mechanism; An end that links to each other with transport sector is provided with the air blast 41 towards the indoor blowing of selection by winnowing, be positioned at selection by winnowing chamber bottom linearly type be interval with under the copper funnel 43 under the funnel 42 and aluminium successively.When adopting the distinguished and admirable chamber 40 of two exit flows; The transport tape of its inlet is provided with vibration motor 51; This be because the copper aluminum metal composition after the first separation its to mix tautness higher, therefore adopt vibration motor 51 that it is done to shake on transport tape and tremble diffusingly, be convenient to follow-up flow separation.
The concrete structure of above-mentioned secondary separation output mechanism is: funnel 30 is communicated with the inlet of fine crusher 6 under the copper aluminum composition of three exit flow selection by winnowing chambers through transport sector; The exit seal of fine crusher is connected with through the carrier pipe 61 of air blast 60 to its inner blowing; Carrier pipe is connected with upper end, selection by winnowing chamber; The other end of selection by winnowing chamber is communicated with the waste material output mechanism; The bottom of selection by winnowing chamber is provided with the vibrating disc 62 by driven by motor that is inclined to set, and vibrating disc can along inclined direction slide copper, aluminium are separated to two ends output.
Vibrating disc is back and forth to decide stroke along its incline direction to slide, and shot copper after fine crusher is pulverized and aluminum shot are blown into the top of selection by winnowing chamber through air blast 60, rely on gravity fall to vibrating disc, and wherein, the quality of copper, aluminium is different, makes it slide to the two ends of vibrating disc respectively.
Above-mentioned waste material output mechanism all is connected with beating crusher, three exit flow selection by winnowing chambers and secondary separation output mechanism through the entrance point of pipeline 7, and the port of export of said pipeline is provided with air exhauster 70 and Material collecting box for harvesting 71.
The foregoing description is merely preferred embodiment of the present invention, is not to limit protection scope of the present invention according to this, so: all equivalences of doing according to structure of the present invention, shape, principle change, and all should be covered by within protection scope of the present invention.
Claims (7)
- Copper, aluminum composite heating radiator disassemble treatment process, may further comprise the steps:(1) radiator is broken: the radiator that composite is processed tears to shreds through sending into disintegrating machine, and the chip length after tearing to shreds is controlled in the 200mm;(2) radiator second-time breakage: the radiator fragment after tearing to shreds is hammered into shape broken in conveyer is sent into beating crusher, and the radiator chip length of hammer after broken is controlled in the 60mm;(3) radiator fragment deironing: remove irony through tramp iron separator through the broken radiator fragment of hammer;(4) radiator chip separation: hammer radiator fragment after broken into shape and send into the air compartment eminence through conveyer and fall; The air compartment bottom is through the air blast blowing; Under the effect of wind-force, different materials is blown off in different positions because of proportion is different, obtains copper, aluminium and fails broken apart copper aluminum composition;(5) secondary separation of radiator fragment: fail broken apart copper aluminum composition and after the conveyer with vibration function shakes separation, send into the air compartment eminence and fall, separate once more through the wind of air blast,Or the secondary separation of described radiator fragment:Fail broken apart copper aluminum composition and in conveyer is sent into fine crusher, pulverize; Particle volume after the pulverizing is controlled in the 10mm*10mm; Particle through the air blast blowing, is blown in the air compartment via pipeline, and the vibrating disc of the inclination bottom air compartment separates shot copper with aluminum shot;Light waste materials such as the plastics that produce in (6) broken, the separation of hammer, the secondary separation process, dust are evacuated to dust storage chamber through air exhauster via pipeline.
- 2. the processor of disassembling of disassembling treatment process of copper as claimed in claim 1, aluminum composite heating radiator; It is characterized in that: the outlet of disintegrating machine (1) is communicated with through the inlet of connecting gear with beating crusher (2); The outlet of beating crusher (2) is communicated with the three exit flow selection by winnowing chambers (3) of separable output copper, aluminium and copper aluminum composition and the inlet of secondary separation output mechanism (4) through connecting gear successively, and the waste material output mechanism is connected with beating crusher, three exit flow selection by winnowing chambers and secondary separation output mechanism respectively through pipeline.
- 3. the processor of disassembling according to claim 2; It is characterized in that: the concrete structure of described transport sector is: correspondingly be provided with at the two ends of transmission frame (5) and can pass through motor-driven running roller (50); Volume is provided with transport tape on two running rollers; Wherein: be arranged on beating crusher and export the magnet that the transport tape that is connected with three exit flow selection by winnowing chamber inlets is provided with the iron substance in the adsorbable radiator fragment, the copper aluminum composition outlet that is arranged on three exit flow selection by winnowing chambers is provided with vibration motor (51) with the transport tape that secondary separation output mechanism inlet is connected.
- 4. the processor of disassembling according to claim 2; It is characterized in that: the two ends of described three exit flow selection by winnowing chambers (3) are respectively equipped with the opening that links to each other with transport sector and waste material output mechanism; An end that links to each other with transport sector is provided with the air blast (31) towards the indoor blowing of selection by winnowing, be positioned at selection by winnowing chamber bottom linearly type be interval with under funnel under the copper aluminum composition (30), the copper funnel (33) under the funnel (32) and aluminium successively.
- 5. the processor of disassembling according to claim 2; It is characterized in that: the concrete structure of described secondary separation output mechanism is: the two ends in two exit flow selection by winnowing chambers (40) are respectively equipped with the opening that links to each other with transport sector and waste material output mechanism; An end that links to each other with transport sector is provided with the air blast (41) towards the indoor blowing of selection by winnowing, be positioned at selection by winnowing chamber bottom linearly type be interval with funnel (43) under funnel under the copper (42) and the aluminium successively.
- 6. the processor of disassembling according to claim 2; It is characterized in that: the concrete structure of described secondary separation output mechanism is: funnel (30) is communicated with the inlet of fine crusher (6) under the copper aluminum composition of three exit flow selection by winnowing chambers through transport sector; The exit seal of fine crusher is connected with through the carrier pipe (61) of air blast (60) to its inner blowing; Carrier pipe is connected with upper end, selection by winnowing chamber; The other end of selection by winnowing chamber is communicated with the waste material output mechanism, and the bottom of selection by winnowing chamber is provided with the vibrating disc by driven by motor (62) that is inclined to set, and vibrating disc can along inclined direction slide copper, aluminium are separated to two ends output.
- 7. according to each described processor of disassembling of claim 2-6; It is characterized in that: described waste material output mechanism all is connected with beating crusher, three exit flow selection by winnowing chambers and secondary separation output mechanism through the entrance point of pipeline (7), and the port of export of said pipeline is provided with air exhauster (70) and Material collecting box for harvesting (71).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210312790.8A CN102784704B (en) | 2012-08-30 | 2012-08-30 | Dismantling process for copper and aluminum composite radiator and dismantling machine thereof |
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| CN201210312790.8A CN102784704B (en) | 2012-08-30 | 2012-08-30 | Dismantling process for copper and aluminum composite radiator and dismantling machine thereof |
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Cited By (1)
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| CN103316748A (en) * | 2013-06-08 | 2013-09-25 | 中南钻石股份有限公司 | Automatic crushing system of super-hard material compound blocks |
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