CN102781600A - Hot work tool and method for producing same - Google Patents

Hot work tool and method for producing same Download PDF

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Publication number
CN102781600A
CN102781600A CN2011800120629A CN201180012062A CN102781600A CN 102781600 A CN102781600 A CN 102781600A CN 2011800120629 A CN2011800120629 A CN 2011800120629A CN 201180012062 A CN201180012062 A CN 201180012062A CN 102781600 A CN102781600 A CN 102781600A
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CN
China
Prior art keywords
coating
tool
tool base
hot
forming portion
Prior art date
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Granted
Application number
CN2011800120629A
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Chinese (zh)
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CN102781600B (en
Inventor
K.塞林
H.J.佩勒
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SMS Group GmbH
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SMS Meer GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SMS Meer GmbH filed Critical SMS Meer GmbH
Publication of CN102781600A publication Critical patent/CN102781600A/en
Application granted granted Critical
Publication of CN102781600B publication Critical patent/CN102781600B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B17/00Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
    • B21B17/02Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B19/00Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
    • B21B19/02Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
    • B21B19/04Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B23/00Tube-rolling not restricted to methods provided for in only one of groups B21B17/00, B21B19/00, B21B21/00, e.g. combined processes planetary tube rolling, auxiliary arrangements, e.g. lubricating, special tube blanks, continuous casting combined with tube rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B25/00Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering

Abstract

The invention relates to a hot work tool, in particular a piercing mandrel or a rolling bar for producing seamless pipes or a forging mandrel for hot forging tubular workpieces made of metal, said tool having a main tool body (2), wherein at least one working area of the main tool body (2) is provided with a coating (4). In order to achieve an improved strength of the coating (4) on the main tool body, according to the invention the main tool body (2) has a profiled surface (5) and the coating (4) is applied to the profiled surface (5). The invention further relates to a method for producing such a hot work tool.

Description

The hot tool and the method that is used for its manufacturing that have coating
Technical field
The present invention relates to a kind of hot tool (Warmwerkzeug), be particularly useful for making piercer (Lochdorn) or the rolled bar (Walzstange) of seamless pipe or be used for the forging plug (Schmiededorn) of the tubular workpiece that forge hot is made up of metal; This hot tool has tool base; Wherein, this tool base is provided with coating at least in the working region.In addition, the present invention relates to a kind of method that is used to make such hot tool.
Background technology
Known such piercer that is used for to the bar perforation (Lochen) of circle from file DE 10 2,008 056 988 A1.At this, the working region of piercer be provided with during the mandrel body of boring a hole (Dornk rper), reduce heat conduction and stick to the layer on the mandrel body regularly.Importantly, this layer has fixing support (Halt) for the function of this instrument.
Usually knownly in addition for example make the working region coarse in order to improve service life before applying (it relates to thermochemical painting method mostly), to improve adhering to of coating next to be applied through radiation for hot tool or similar member.
Yet demonstrate, coarse surface does not usually guarantee enough adhere to and during coating procedure or application (Einsatz), lose in many cases.So, when mechanical stress or thermal stress affact in the contact area between matrix and coating, sag of protecting coating (absch len).
Summary of the invention
Therefore, the purpose of this invention is to provide the hot tool of the type that a kind of beginning mentions and the method that is used for its manufacturing, utilize it to guarantee, between the matrix of instrument and coating, have combine (Verbund) that improves.Correspondingly, hot tool should have the service life of raising, and especially therefore the manufacturing of seamless pipe becomes more economical.
This purpose is characterised in that through solution of the present invention tool base has surface forming portion (Oberfl chen-Profilierung) and coating is applied in this surface forming portion.
Surface forming portion preferably instrument axially on form at least one undercutting (Hinterschnitt), wherein, surface forming portion especially has a plurality of juts (Erhebung) and recess (Vertiefung) on the surface of tool base.
Tool base preferably is made up of steel.
Coating can be to protect the layer that does not receive heat load and mechanical load.It can apply through thermochemical painting method.
The method that is used to make such hot tool has step according to the present invention:
A) fabrication tool matrix, wherein, the manufacturing of tool base comprises the surface forming portion that produces, wherein, the generation of surface forming portion is preferably passed through machining, is especially realized through turning;
B) coating is applied on the tool base.
When producing surface forming portion, preferably on the surface that processes glossily before the tool base, making has a plurality of juts and recess.At this, jut especially is configured to (stegfoermig) of contact pin shape in radial section, the protuberance of rectangle (Vorsprung) preferably, and it extends on the direction at the longitudinal axis of instrument on the length of regulation and lifts the height above the recess regulation.Preferably, according to above-mentioned steps b) when applying coating, recess utilizes coating to be filled at least the height until jut, wherein, and preferably, the surface of coating even surpass the height of jut.
In above-mentioned steps a) afterwards and at above-mentioned steps b) during, the part of tool base can stand thermochemical conversion, wherein, thermochemical conversion especially comprises iron oxide, the manufacturing of oxide skin (Zunder) particularly preferably.
According to above-mentioned steps b) for example applying also of coating can spray (Flammspritzen) or plasma spraying realizes through flame.
Correspondingly; Tool base obtains with the improvement that combines between the coating thus; The surface that is the carrier material of metal is constructed by processing glossily and the structure that utilize to limit then (by contact pin with its space spaced apart is constituted, preferably through machining, especially make through turning).
Next, can the part of this carrier material be changed into protective layer along the so structurized surface profile of carrier material through thermochemical painting method targetedly.
At this, the degree of depth in the width of contact pin and height and space correspondingly reduces.The protective layer of the outside that will add through thermochemical method is applied on this elementary (prim r) protective layer that conversion produced through carrier material, and it fills up or seal space or the recess that is retained between the contact pin simultaneously.
Through the structure that the application conditions according to instrument of the transition part between carrier material (matrix) and coated layer is optimized in advance with mating, obviously improve adhering to of layer structure and the coming off fully of trapping layer that is realized.
Except the transition part of the improvement between rolling thing and the oxide layer, also improve the extracting characteristic (Greifverhalten) between rolling thing and instrument.
Method that is proposed or illustrated design are suitable for usually and should protect so that can bear the instrument and the member of heat load and mechanical load better through coating.
Description of drawings
Schematically illustrated in the accompanying drawings embodiments of the invention.Wherein:
Fig. 1 has shown the hot tool with the form of piercer with side view;
Fig. 2 has shown the details according to Fig. 1 " Z " for still uncoated tool base;
Fig. 3 has shown for just in the details according to Fig. 1 " Z " of coated tools matrix;
Fig. 4 has shown for the details according to Fig. 1 of the alternative form of implementation of coated tools matrix " Z ";
Fig. 5 shown pass hot tool for first micrograph (Schliffbild) according to the details " Z " of Fig. 1; And
Fig. 6 shown pass hot tool for second micrograph according to the details " Z " of Fig. 1.
The specific embodiment
Shown in Fig. 1 with the hot tool 1 of the form of the piercer that is used to make seamless pipe.Instrument 1 has tool base 2, and it has working region 3, and is extending on the direction of axis a on certain length working region 3.In working region 3, instrument 1 is provided with coating 4, and its protection instrument 1 does not receive heat load or mechanical load.
The accurate structure of instrument as according to the details in the zone " Z " of Fig. 1 that is as the section of tool base 2 shown in Fig. 2 and 3.As can finding out, the outside surface that is in diametrically of tool base 2 has surface forming portion 5, and it is made up of a plurality of juts that stretch out diametrically 6, and jut 6 is arranged between the consequent recess 7.Jut 6 is development length (Betrag) B on axial a, and it preferably is in the scope of about 250 μ m to 4000 μ m.Jut 6 is in the scope of about 500 μ m to 5000 μ m with respect to the height D of recess 7.Spacing A between two juts 7 preferably is in the scope of about 200 μ m to 2000 μ m.
Forming part 5 so is applied on the surface of matrix 2 at this, make its at first by processing glossily and next through machining add, especially turning goes out recess 7 contact pin shape or rectangle in radial section.
After this preprocessing, the surface of tool base 2 is provided with coating 4, as shown in Fig. 3.Total bed thickness C of coating 4 is at this height of filling recess 7 and surpassing jut 6.
Axially observing on a, therefore for the material of coating 4 owing to surface forming portion 5 produces undercutting, thereby coating 4 is very regularly attached on the matrix 2 when tool using 1.
In Fig. 4, can find out an embodiment preferred or solution.With carry out the preprocessing of tool base 2 similarly according to the solution of Fig. 2 and Fig. 3, that is to say at first surface forming portion 5 introduced in the tool base 2 of processing glossily.The trend of forming part is corresponding to the trend according to Fig. 2.
Yet so before applying coating 4 at first the application through thermochemical processing method the part of the material of matrix 2 is changed into protective layer.The material 8 that is transformed equidistantly stretches with respect to forming part 5 and representes with dotted line.At this, the width of jut (contact pin) 6 and in cross section, correspondingly reducing for the degree of depth in the space of rectangle again, as shown in Figure 4.
, coating 4 is being applied on the material layer 8 of conversion like this as the second outside layer between transition phase or next for shown in the instrument of accomplishing like Fig. 4, is that is to say on the elementary or inner protective layer that conversion produced through carrier material.
According in the solution shown in Fig. 4, promptly before applying or produce layer 4 on the carrier material 2 or during, between carrier material (matrix) 2 and layers 4, a structure is provided, its performance (manifestieren) is in the material that has transformed 8.
Can from the diagram Fig. 5 and 6, draw the example of concrete coating.Can identify well through the conversion of contact pin (jut) 6 and filling up the layer 8 inside, porous that is produced and being applied to the outside layer 4 of second on it of space (recess) 7.Inner layer 8 (material of conversion) are current to be constituted and is grown from the surface of matrix or forming part by iron oxide.(expiring) filled through the coating 4 of outside in space between the contact pin (jut).
In embodiment according to Fig. 5 or Fig. 6, carrier material (tool base) utilize iron oxide to apply in other words the material of matrix is converted to iron oxide.Carrier material is current to be steel.In this example, the maximum ga(u)ge of the coating on matrix is about 1000 μ m.
Structurized transition part between carrier material and the coating can design according to using best, thereby can stop coming off fully of during using layer.Thus, especially can significantly improve the service life of instrument 1.
Before using or during, can make the smooth surface of the instrument that is coated through machining, for example grinding and polishing (before application) or rolling (during using).
Surface smooth reduces the friction between instrument and the workpiece (rolling thing).
List of numerals
1 hot tool
2 tool base
3 working regions
4 coating
5 surface forming portions
6 juts
7 recesses
The material of 8 conversions
A is axial
B length
The D height
The A spacing
The total bed thickness of C.

Claims (10)

1. a hot tool (1), the piercer that is particularly useful for making seamless pipe or rolled bar or be used for the forging plug of the tubular workpiece that forge hot is made up of metal; Said hot tool (1) has tool base (2); Wherein, Said tool base (2) is provided with coating (4) at least in working region (3), it is characterized in that
Said tool base (2) has surface forming portion (5), and said coating (4) is applied in the said surface forming portion (5).
2. hot tool according to claim 1; It is characterized in that; Said surface forming portion (5) goes up at axial (a) of said instrument (1) and forms at least one undercutting; Wherein, said surface forming portion (5) especially has the jut (6) and the recess (7) of some on the surface of said tool base (2).
3. hot tool according to claim 1 and 2 is characterized in that, said tool base (2) is made up of steel.
4. according to each described hot tool in the claim 1 to 3, it is characterized in that said coating (4) is to protect the layer that does not receive heat load and mechanical load.
5. according to each described hot tool in the claim 1 to 4, it is characterized in that said coating (4) applies through thermochemical painting method.
6. one kind is used to make hot tool (1), is particularly useful for making the piercer or the rolled bar of seamless pipe or is used for the method for the forging plug of the tubular workpiece that forge hot is made up of metal,
It is characterized in that,
Said method has step:
A) fabrication tool matrix (2), wherein, the manufacturing of said tool base (2) comprises the surface forming portion (5) that produces, wherein, the generation of said surface forming portion (5) is preferably passed through machining, is especially realized through turning;
B) coating (4) is applied on the said tool base (2).
7. method according to claim 6; It is characterized in that; When producing said surface forming portion (5), on the surface of said tool base (2), make the jut (6) and the recess (7) of some, wherein; Said jut (6) especially be configured in radial section contact pin shape, the protuberance of rectangle preferably, its length (B) in regulation goes up extends on the direction of the longitudinal axis (a) of said instrument (1) and it lifts on the height (D) of regulation and surpasses said recess (7).
8. method according to claim 7; It is characterized in that; When step b) according to claim 6 applied said coating (4), said recess (7) utilized said coating (4) to be filled at least the height until said jut (6), wherein; Preferably, the surface of said coating (4) surpasses the height of said jut (6).
9. according to each described method in the claim 6 to 8; It is characterized in that; After step a) according to claim 6 and before step b); The part of said tool base (2) stands thermochemical conversion, and wherein, said thermochemical conversion especially comprises iron oxide, the manufacturing of oxide skin particularly preferably.
10. according to each described method in the claim 6 to 9, it is characterized in that step b) according to claim 6 applies said coating (4) through flame injection, plasma spraying or through thermochemical method realization.
CN201180012062.9A 2010-03-02 2011-02-11 With the hot tool of coating and the method for its manufacture Active CN102781600B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE102010009954.6 2010-03-02
DE102010009954 2010-03-02
DE102011010646A DE102011010646A1 (en) 2010-03-02 2011-02-09 Hot tool and method for its production
DE102011010646.4 2011-02-09
PCT/EP2011/000643 WO2011107214A1 (en) 2010-03-02 2011-02-11 Hot work tool and method for producing same

Publications (2)

Publication Number Publication Date
CN102781600A true CN102781600A (en) 2012-11-14
CN102781600B CN102781600B (en) 2016-04-06

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CN201180012062.9A Active CN102781600B (en) 2010-03-02 2011-02-11 With the hot tool of coating and the method for its manufacture

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US (1) US20130327107A1 (en)
EP (1) EP2542361B1 (en)
JP (1) JP5591352B2 (en)
KR (1) KR101469516B1 (en)
CN (1) CN102781600B (en)
AR (1) AR080439A1 (en)
AU (1) AU2011223236A1 (en)
BR (1) BR112012021887B1 (en)
CA (1) CA2793074C (en)
DE (1) DE102011010646A1 (en)
ES (1) ES2481404T3 (en)
MX (1) MX2012009993A (en)
PL (1) PL2542361T3 (en)
RU (1) RU2508173C1 (en)
UA (1) UA104085C2 (en)
WO (1) WO2011107214A1 (en)
ZA (1) ZA201205816B (en)

Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN107206442A (en) * 2014-11-07 2017-09-26 郭桦 Hot forming tool

Families Citing this family (5)

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Publication number Priority date Publication date Assignee Title
DE102011109071A1 (en) * 2011-07-30 2013-01-31 Sms Meer Gmbh Pipe Forging Process with Urformed Hollow Block
DE102014000461B4 (en) * 2014-01-14 2017-01-05 Hua Guo Inner tool for the production of seamless steel tubes
US20180023179A1 (en) * 2015-02-09 2018-01-25 Nippon Steel & Sumitomo Metal Corporation Method for Producing Plug
DE102015122975B3 (en) * 2015-12-30 2017-03-23 Wolfgang Dörr Method for producing a hot forming tool
RU2717422C1 (en) * 2019-04-08 2020-03-23 Публичное акционерное общество "Трубная металлургическая компания" (ПАО "ТМК") Cooled piercing mandrel

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JPS63192504A (en) * 1987-02-05 1988-08-09 Nkk Corp Plug for seamless steel tube manufacturing
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JPS5819363B2 (en) * 1977-07-09 1983-04-18 新日本製鐵株式会社 Core metal for seamless steel pipe drilling machines or rolling mills
CH668377A5 (en) * 1985-12-06 1988-12-30 Walter Brauchli COMPULSORY CLAMPING TOOL.
JPS63192504A (en) * 1987-02-05 1988-08-09 Nkk Corp Plug for seamless steel tube manufacturing
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107206442A (en) * 2014-11-07 2017-09-26 郭桦 Hot forming tool
CN107206442B (en) * 2014-11-07 2020-04-07 郭桦 Thermoforming tool

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Publication number Publication date
JP5591352B2 (en) 2014-09-17
KR20120112840A (en) 2012-10-11
AU2011223236A1 (en) 2012-10-25
UA104085C2 (en) 2013-12-25
EP2542361A1 (en) 2013-01-09
BR112012021887A2 (en) 2020-09-01
CA2793074A1 (en) 2011-09-09
JP2013521128A (en) 2013-06-10
MX2012009993A (en) 2012-11-23
ES2481404T3 (en) 2014-07-30
DE102011010646A1 (en) 2011-09-08
RU2508173C1 (en) 2014-02-27
CN102781600B (en) 2016-04-06
KR101469516B1 (en) 2014-12-09
EP2542361B1 (en) 2014-06-18
US20130327107A1 (en) 2013-12-12
ZA201205816B (en) 2013-03-27
AR080439A1 (en) 2012-04-11
CA2793074C (en) 2015-06-02
BR112012021887B1 (en) 2021-06-22
PL2542361T3 (en) 2014-12-31
WO2011107214A1 (en) 2011-09-09

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