CN102776255A - Preparation method of nicotinamide - Google Patents

Preparation method of nicotinamide Download PDF

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Publication number
CN102776255A
CN102776255A CN2012102633480A CN201210263348A CN102776255A CN 102776255 A CN102776255 A CN 102776255A CN 2012102633480 A CN2012102633480 A CN 2012102633480A CN 201210263348 A CN201210263348 A CN 201210263348A CN 102776255 A CN102776255 A CN 102776255A
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Prior art keywords
filter
water
filter residue
filtrating
nitrile hydratase
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CN2012102633480A
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CN102776255B (en
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王世玉
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Anhui Uctec New Material Science & Technology Co ltd
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MAANSHAN YOUKE CHEMICAL CO Ltd
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Abstract

The invention discloses a preparation method of nicotinamide, which comprises the following eight steps of: seed bacteria culture, fermentation, primary filter, secondary filter, hydrolysis, third filter, vacuum concentration and spray drying. Raw materials and solvents adopted by the invention have low cost, good economy, mild reaction conditions, easy separation, high purity, high yield, less three wastes, less pollution, and favorable large-scale production.

Description

A kind of preparation method of vitamin PP
Technical field
The present invention relates to a kind of preparation method of vitamin PP, belong to the pharmaceutical chemistry field.
Background technology
At present, there are a lot of methods can cyanopyridine be converted into amides, can both realize through chemistry and biological means; Nitric acid oxidation method or the like is arranged, but often reaction conditions is high for these methods, it is low to obtain productive rate; And has a higher potential safety hazard; The preparation method who has is easy to generate by product nicotinic acid, and the vitamin PP product P H value that obtains is not high, is difficult to reach requirement.
Summary of the invention
The object of the present invention is to provide a kind of preparation method of vitamin PP, raw material and solvent cost that the present invention adopts are cheap, good economy performance, and the reaction conditions gentleness, product separation is easy and purity is high, yield is high, and the three wastes are few, pollute for a short time, are beneficial to scale operation.
The present invention adopts following technical scheme:
The preparation method of vitamin PP may further comprise the steps:
(1) planting daughter bacteria cultivates: the water of the 30-90% of the seed culture medium of the 10-70% that in fermentor tank, packs into, described seed culture medium is formed: 0.5-2% glucose, 0.2-1% yeast extract paste, 0.05-0.15%MaC1,0.05-0.3%K 2HPO 4, 0.01-0.03%MgSO 4, urea 0.1-1%, all the other are water, pH 7.0-7.5; Sterilize, insert the Nocardia bacteria bacterial classification of 1-10% then, under 25 ℃ of temperature, rotational oscillation was cultivated 90 hours; The not open close sterile air of crossing, controlled temperature is 25 ℃ in the fermenting process, pH is 8.0;
(2) fermentation: add fermention medium, described fermention medium: 1-2.5% glucose, 0.2-1% yeast extract paste, 0.1-2% urea, 0.03-0.1% K at fermentor tank 2HPO 4, 0.03-0.1%KH 2PO 4, 0.03-0.1%MgSO 4, all the other are water, Ph 6.5-7.5, and the sterilization back is inserted the step (1) of 2-7% and is planted daughter bacteria, feeds sterile air, and air flow is 0.2; Tank pressure is 0.03MPa, and the inductor of adding 10ppm ferments about 90h;
(3) once filter: the mixture that step (2) fermentation is accomplished filters, and adopts ultrafiltration apparatus to filter, and the aperture of ultra-filtration membrane is about 10A, collects the filter residue composition, and the filter residue composition produces bacterium and Nitrile hydratase for useless substratum, Nitrile hydratase;
(4) secondary filtration: once filtering filter residue filters once more, adopts microfiltration equipment to filter, about 1 micron of the aperture of microfiltration membrane, and the filter residue composition is useless substratum, filtrating is fermented liquid;
(5) hydrolysis: add filtrating behind the secondary filtration and water in the reaction kettle respectively; Described filtrating and water ratio 1:7; Control reaction temperature is 20-25 ℃, slowly adds the 3-cyanopyridine and reacts, and add-on is 2 times of filtrating; And the residual quantity of following the tracks of the 3-cyanopyridine with liquid chromatography, the transformation efficiency of hydrolysis reaction is 99.8%;
Filter for (6) three times: the aqua liquid behind step (5) hydrolysis reaction is fed ultrafiltration apparatus filter; The aperture of ultra-filtration membrane is about 10A; Obtain filtrating and filter residue, the filter residue staple is that Nitrile hydratase produces bacterium, Nitrile hydratase, and filter residue adds reuse in the reaction kettle again;
(7) concentrating under reduced pressure: three filtrate filtered are put into still kettle; Carry out concentrating under reduced pressure, still kettle heats through steam, and tower top temperature is controlled at 60-70 ℃; Pressure-controlling is at 10-25Kpa; Reuse is to reaction kettle after the condensing surface cooling to evaporate the water that, and distillation time is about 6h, obtains nicotinamide soln;
(8) spraying drying: the nicotinamide soln entering spray-drier that step (7) is obtained carries out drying, granulation, at last granular vitamin PP is packed.
The preparation method of vitamin PP, the sterile air in the described step (1) adopts the process of air-gas-holder-one-level water cooler-second-stage separator-well heater-total filter-minute strainer to prepare sterile air.
Advantage of the present invention:
Raw material and solvent cost that the present invention adopts are cheap, good economy performance, and the reaction conditions gentleness, product separation is easy and purity is high, yield is high, and the three wastes are few, pollute for a short time, are beneficial to scale operation.
Embodiment
Embodiment 1: the preparation method of vitamin PP may further comprise the steps:
(1) planting daughter bacteria cultivates: the water of the 30-90% of the seed culture medium of the 10-70% that in fermentor tank, packs into, described seed culture medium is formed: 0.5-2% glucose, 0.2-1% yeast extract paste, 0.05-0.15%MaC1,0.05-0.3%K 2HPO 4, 0.01-0.03%MgSO 4, urea 0.1-1%, all the other are water, pH 7.0-7.5; Sterilize, insert the Nocardia bacteria bacterial classification of 1-10% then, under 25 ℃ of temperature, rotational oscillation was cultivated 90 hours; The not open close sterile air of crossing, controlled temperature is 25 ℃ in the fermenting process, pH is 8.0;
(2) fermentation: add fermention medium, described fermention medium: 1-2.5% glucose, 0.2-1% yeast extract paste, 0.1-2% urea, 0.03-0.1% K at fermentor tank 2HPO 4, 0.03-0.1%KH 2PO 4, 0.03-0.1%MgSO 4, all the other are water, Ph 6.5-7.5, and the sterilization back is inserted the step (1) of 2-7% and is planted daughter bacteria, feeds sterile air, and air flow is 0.2; Tank pressure is 0.03MPa, and the inductor of adding 10ppm ferments about 90h;
(3) once filter: the mixture that step (2) fermentation is accomplished filters, and adopts ultrafiltration apparatus to filter, and the aperture of ultra-filtration membrane is about 10A, collects the filter residue composition, and the filter residue composition produces bacterium and Nitrile hydratase for useless substratum, Nitrile hydratase;
(4) secondary filtration: once filtering filter residue filters once more, adopts microfiltration equipment to filter, about 1 micron of the aperture of microfiltration membrane, and the filter residue composition is useless substratum, filtrating is fermented liquid;
(5) hydrolysis: add filtrating behind the secondary filtration and water in the reaction kettle respectively; Described filtrating and water ratio 1:7; Control reaction temperature is 20-25 ℃, slowly adds the 3-cyanopyridine and reacts, and add-on is 2 times of filtrating; And the residual quantity of following the tracks of the 3-cyanopyridine with liquid chromatography, the transformation efficiency of hydrolysis reaction is 99.8%;
Filter for (6) three times: the aqua liquid behind step (5) hydrolysis reaction is fed ultrafiltration apparatus filter; The aperture of ultra-filtration membrane is about 10A; Obtain filtrating and filter residue, the filter residue staple is that Nitrile hydratase produces bacterium, Nitrile hydratase, and filter residue adds reuse in the reaction kettle again;
(7) concentrating under reduced pressure: three filtrate filtered are put into still kettle; Carry out concentrating under reduced pressure, still kettle heats through steam, and tower top temperature is controlled at 60-70 ℃; Pressure-controlling is at 10-25Kpa; Reuse is to reaction kettle after the condensing surface cooling to evaporate the water that, and distillation time is about 6h, obtains nicotinamide soln;
(8) spraying drying: the nicotinamide soln entering spray-drier that step (7) is obtained carries out drying, granulation, at last granular vitamin PP is packed.
The preparation method of vitamin PP, the sterile air in the described step (1) adopts the process of air-gas-holder-one-level water cooler-second-stage separator-well heater-total filter-minute strainer to prepare sterile air.
The detection data of the vitamin PP for preparing through above-mentioned method:
Test item Index Detected result
Content/(%) ≥99.0 99.9
Fusing point/(℃) 128.0-131.0 128.4
Ph 5.5-7.5 6.0
Moisture/(%) ≤0.10 0.04
Heavy metal is (in Pb/%) ≤0.002 <0.002
Ignition residue (%) ≤0.1 0.05

Claims (2)

1. the preparation method of a vitamin PP is characterized in that may further comprise the steps:
(1) planting daughter bacteria cultivates: the water of the 30-90% of the seed culture medium of the 10-70% that in fermentor tank, packs into, described seed culture medium is formed: 0.5-2% glucose, 0.2-1% yeast extract paste, 0.05-0.15%MaC1,0.05-0.3%K 2HPO 4, 0.01-0.03%MgSO 4, urea 0.1-1%, all the other are water, pH 7.0-7.5; Sterilize, insert the Nocardia bacteria bacterial classification of 1-10% then, under 25 ℃ of temperature, rotational oscillation was cultivated 90 hours; The not open close sterile air of crossing, controlled temperature is 25 ℃ in the fermenting process, pH is 8.0;
(2) fermentation: add fermention medium, described fermention medium: 1-2.5% glucose, 0.2-1% yeast extract paste, 0.1-2% urea, 0.03-0.1% K at fermentor tank 2HPO 4, 0.03-0.1%KH 2PO 4, 0.03-0.1%MgSO 4, all the other are water, Ph 6.5-7.5, and the sterilization back is inserted the step (1) of 2-7% and is planted daughter bacteria, feeds sterile air, and air flow is 0.2; Tank pressure is 0.03MPa, and the inductor of adding 10ppm ferments about 90h;
(3) once filter: the mixture that step (2) fermentation is accomplished filters, and adopts ultrafiltration apparatus to filter, and the aperture of ultra-filtration membrane is about 10A, collects the filter residue composition, and the filter residue composition produces bacterium and Nitrile hydratase for useless substratum, Nitrile hydratase;
(4) secondary filtration: once filtering filter residue filters once more, adopts microfiltration equipment to filter, about 1 micron of the aperture of microfiltration membrane, and the filter residue composition is useless substratum, filtrating is fermented liquid;
(5) hydrolysis: add filtrating behind the secondary filtration and water in the reaction kettle respectively; Described filtrating and water ratio 1:7; Control reaction temperature is 20-25 ℃, slowly adds the 3-cyanopyridine and reacts, and add-on is 2 times of filtrating; And the residual quantity of following the tracks of the 3-cyanopyridine with liquid chromatography, the transformation efficiency of hydrolysis reaction is 99.8%;
Filter for (6) three times: the aqua liquid behind step (5) hydrolysis reaction is fed ultrafiltration apparatus filter; The aperture of ultra-filtration membrane is about 10A; Obtain filtrating and filter residue, the filter residue staple is that Nitrile hydratase produces bacterium, Nitrile hydratase, and filter residue adds reuse in the reaction kettle again;
(7) concentrating under reduced pressure: three filtrate filtered are put into still kettle; Carry out concentrating under reduced pressure, still kettle heats through steam, and tower top temperature is controlled at 60-70 ℃; Pressure-controlling is at 10-25Kpa; Reuse is to reaction kettle after the condensing surface cooling to evaporate the water that, and distillation time is about 6h, obtains nicotinamide soln;
(8) spraying drying: the nicotinamide soln entering spray-drier that step (7) is obtained carries out drying, granulation, at last granular vitamin PP is packed.
2. the preparation method of vitamin PP according to claim 1 is characterized in that: the sterile air in the described step (1) adopts the process of air-gas-holder-one-level water cooler-second-stage separator-well heater-total filter-minute strainer to prepare sterile air.
CN201210263348.0A 2012-07-27 2012-07-27 Preparation method of nicotinamide Expired - Fee Related CN102776255B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104762338A (en) * 2015-03-17 2015-07-08 安徽国星生物化学有限公司 Method of producing nicotinamide by catalysis of rhodococcus
CN106367447A (en) * 2016-08-28 2017-02-01 山东昆达生物科技有限公司 Preparation method of nicotinamide
CN106755166A (en) * 2016-12-09 2017-05-31 江南大学 The method that HMW engineered strain for nitrile hydratase catalyzes and synthesizes niacinamide
CN106906259A (en) * 2017-02-23 2017-06-30 浙江兰博生物科技股份有限公司 The preparation method and its production equipment of a kind of niacinamide
CN114686538A (en) * 2020-12-30 2022-07-01 杭州唯铂莱生物科技有限公司 Method for controlling nicotinic acid content in nicotinamide preparation

Citations (2)

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CN1424402A (en) * 2002-12-12 2003-06-18 上海市农药研究所 Niacinamide production by microbiological catalysis
CN1730660A (en) * 2004-08-05 2006-02-08 上海市农药研究所 Microorganism catalytic processes for niacinamide production

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CN1424402A (en) * 2002-12-12 2003-06-18 上海市农药研究所 Niacinamide production by microbiological catalysis
CN1730660A (en) * 2004-08-05 2006-02-08 上海市农药研究所 Microorganism catalytic processes for niacinamide production

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104762338A (en) * 2015-03-17 2015-07-08 安徽国星生物化学有限公司 Method of producing nicotinamide by catalysis of rhodococcus
CN106367447A (en) * 2016-08-28 2017-02-01 山东昆达生物科技有限公司 Preparation method of nicotinamide
CN106755166A (en) * 2016-12-09 2017-05-31 江南大学 The method that HMW engineered strain for nitrile hydratase catalyzes and synthesizes niacinamide
CN106755166B (en) * 2016-12-09 2020-03-24 江南大学 Method for catalytically synthesizing nicotinamide by high molecular weight nitrile hydratase engineering bacteria
CN106906259A (en) * 2017-02-23 2017-06-30 浙江兰博生物科技股份有限公司 The preparation method and its production equipment of a kind of niacinamide
CN106906259B (en) * 2017-02-23 2020-05-05 浙江兰博生物科技股份有限公司 Nicotinamide production facility
CN114686538A (en) * 2020-12-30 2022-07-01 杭州唯铂莱生物科技有限公司 Method for controlling nicotinic acid content in nicotinamide preparation
CN114686538B (en) * 2020-12-30 2023-09-29 杭州唯铂莱生物科技有限公司 Control method for nicotinic acid content in nicotinamide preparation

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Address after: 243000 Anhui province Ma'anshan city Taiwan high tech Zone Industrial Park Chihu Taizi Road No. 1055

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Denomination of invention: Method for preparing nicotinamide

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