CN102765159A - Composite forming device for making interior trim panel of automobile - Google Patents
Composite forming device for making interior trim panel of automobile Download PDFInfo
- Publication number
- CN102765159A CN102765159A CN2012102714384A CN201210271438A CN102765159A CN 102765159 A CN102765159 A CN 102765159A CN 2012102714384 A CN2012102714384 A CN 2012102714384A CN 201210271438 A CN201210271438 A CN 201210271438A CN 102765159 A CN102765159 A CN 102765159A
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- mould
- facial ornament
- die
- substrate
- forming mould
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- 239000002131 composite material Substances 0.000 title claims abstract description 32
- 239000000758 substrate Substances 0.000 claims abstract description 40
- 238000000465 moulding Methods 0.000 claims description 41
- 230000001815 facial effect Effects 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000835 fiber Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 2
- 238000004080 punching Methods 0.000 abstract 2
- 239000011159 matrix material Substances 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000005034 decoration Methods 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
The invention relates to a composite forming device for making the interior trim panel of an automobile, comprising a facing-layer forming mould and a substrate forming mould; the concave die of the facing-layer forming mould and the convex die of the substrate forming mould are respectively fixed on an upper punching head and a low punching head; the convex die of the facing-layer forming mould and the concave die of the substrate forming mould are respectively fixed on an upper plate surface and a lower plate surface; a table plate is arranged on a worktable through a transversely moving mechanism; the surfaces of the cavities of both the concave die of the facing-layer forming mould and the convex die of the substrate forming mould are respectively provided with a plurality of through holes which are communicated with air cavities on the rear ends of the moulds; and the air cavities on the rear ends of the moulds are connected with a vacuum pump through a pipe. The device is particularly suitable for making the interior trim panel which takes the polymer-matrix hemp-fiber composite material as the substrate and takes PVC and TPO as the facing layer by pressing two times on the same work station, thus the production procedures are simplified, and the production efficiency is improved.
Description
Technical field
The present invention relates to prepare the composite molding device of automotive trim plate, especially a kind of preparation is substrate, is the composite molding device of the composite inner decoration plate of facial ornament layer with PVC and TPO material with polymer base linen fiber composite.
Background technology
The continuous enhancing of consciousness such as Along with people's protection environment, energy savings, cost performance, to automobile and automotive trim require increasingly high, the market competition more and more fierce.Client has higher requirement for main engine plants and each supporting enterprise to the pursuit of high performance-price ratio, environment-friendly products.Should make product satisfy client's requirement, product cost is minimized.The lightweight of interior material, environmental protectionization, low noiseization, high strength has become a kind of trend, under the equal crudy of equivalent material, changes processing technology and becomes the most directly method.At present; Be substrate, be that the production process of the composite inner decoration plate (like door-plate, A, B, C, D post plaque, left and right sides gusset plaque, ceiling plaque, trunk ornamental plate etc.) of facial ornament layer is with polymer base linen fiber composite: on different stations, earlier polymer base linen fiber composite base plate and PVC, TPO facial ornament layer are distinguished compression molding, again with substrate and the composite molding of facial ornament layer with PVC and TPO material.This explained hereafter operation is various, and required human and material resources is big, and beat is slow, and cost is high.
Summary of the invention
The objective of the invention is to provides a kind of composite molding device of improved preparation automotive trim plate for overcoming the shortcoming that operation is various, cost is high that present production automobile composite inner decoration plate exists.This composite molding device is particularly useful for making with polymer base linen fiber composite and is substrate, is the composite inner decoration plate of facial ornament layer with PVC and TPO material, can simplify its production process significantly, enhance productivity, reduces production costs.
The present invention prepares the composite molding device of automotive trim plate, comprises facial ornament formable layer mould and molding substrate mould; The die of described facial ornament formable layer mould and the punch of molding substrate mould are installed in respectively on the upper and lower drift of press; The punch of facial ornament formable layer mould and the die of molding substrate mould are installed in respectively on the upper and lower plate face of platen in the middle of, and platen is arranged on the workbench of press through transverse moving mechanism; The cavity surface of the die of described facial ornament formable layer mould and the punch of molding substrate mould is provided with several through holes that communicates with mould rear end air cavity, and mould rear end air cavity is connected with vavuum pump through pipeline.
Also comprise the device that gets stuck that is used to hold and transport facial ornament layered material and substrate material, this servicing unit is by constituting.
The course of work that the composite molding device that adopts the present invention to prepare the automotive trim plate prepares automobile composite inner decoration plate is:
Place on the described molding substrate mould respectively the compound felt material of the polymer base linen fiber that is heated to plasticization temperature and PVC, TPO material and on the facial ornament formable layer mould; After pressurization realizes the difference moulding of substrate layer and facial ornament layer for the first time; Pressure release also starts the vavuum pump demoulding simultaneously, and the substrate layer after the moulding and facial ornament layer are attracted on the punch of molding substrate mould respectively and on the die of facial ornament formable layer mould; Through described transverse moving mechanism the punch of facial ornament formable layer mould and the die of molding substrate mould are shifted out the compacting station; The die of punch and facial ornament formable layer mould that will adsorb the molding substrate mould of substrate layer and facial ornament layer more respectively carries out matched moulds and pressurizes for the second time, promptly obtains composite inner decoration plate finished product after the demoulding.
The composite molding device that adopts the present invention to prepare the automotive trim plate prepares automobile composite inner decoration plate; Realized that twice compacting on same station can accomplish the preparation of product; Therefore, simplified significantly production process, effectively improved production efficiency, reduce production costs.And reduced loaded down with trivial details manually-operated, improved the automation water article of producing.
Description of drawings
Fig. 1 is the structural representation of apparatus of the present invention;
Fig. 2 is formable layer mould of facial ornament shown in Fig. 1 and molding substrate die assembly structural representation;
Fig. 3 is the structural representation of transverse moving mechanism shown in Fig. 16;
Fig. 4 is the structural representation of device 9 of getting stuck shown in Fig. 2;
Fig. 5 adopts apparatus of the present invention to prepare the course of work sketch map of automobile composite inner decoration plate.
The specific embodiment
Embodiment below in conjunction with accompanying drawing provides makes further detailed description to the present invention.
With reference to Fig. 1,2; A kind of composite molding device for preparing the automotive trim plate; Comprise facial ornament formable layer mould and molding substrate mould; It is characterized in that: the die 1 of described facial ornament formable layer mould and the punch 4 of molding substrate mould are installed in respectively on the upper and lower drift of press, and the punch 2 of facial ornament formable layer mould and the die 3 of molding substrate mould are installed in respectively on the upper and lower plate face of platen 5 in the middle of, and platen 5 is arranged on the workbench of press through transverse moving mechanism 6; The cavity surface of the die 1 of described facial ornament formable layer mould and the punch 4 of molding substrate mould is provided with the through hole A that several communicate with mould rear end air cavity, and mould rear end air cavity is connected with vavuum pump (simply not indicating among the figure) through pipeline.
With reference to Fig. 3, described transverse moving mechanism 6 comprises the bracing frame (7) that is arranged on the press bed and is arranged on the slide rail (8) on this bracing frame (7); Platen (5) is seated on the slide rail (8) in the middle of described, and middle platen (5) can slide along this slide rail (8).
Also comprise the device that gets stuck (9) that is used to hold and transport facial ornament layered material and substrate material; As shown in Figure 4, this servicing unit comprises a mega-frame (10), be arranged on spring clip (11) on this mega-frame (10) periphery, be arranged on the hanger (12) on the mega-frame (10).
The course of work that the composite molding device that adopts the present invention to prepare the automotive trim plate prepares automobile composite inner decoration plate is:
Shown in Fig. 5 (a); Be heated to being held in of plasticization temperature get stuck on the device (9) the compound felt material of polymer base linen fiber and PVC, TPO material place on the described molding substrate mould respectively and on the facial ornament formable layer mould, promptly hang respectively at the die (3) of molding substrate mould and go up and the punch (2) of facial ornament formable layer mould through the hanger (13) on the device that gets stuck (9).
Shown in Fig. 5 (b), under the two-way compacting of low punch on the press, realize the difference moulding of substrate layer and facial ornament layer;
Shown in Fig. 5 (c), pressure release also starts the vavuum pump demoulding simultaneously, and the substrate layer after the moulding and facial ornament layer are attracted on the punch of molding substrate mould respectively and on the die of facial ornament formable layer mould;
Shown in Fig. 5 (d); Through described transverse moving mechanism the punch of facial ornament formable layer mould and the die of molding substrate mould are shifted out the compacting station; The die of punch and facial ornament formable layer mould that will adsorb the molding substrate mould of substrate layer and facial ornament layer more respectively carries out matched moulds and pressurizes for the second time, promptly obtains composite inner decoration plate finished product after the demoulding.
Claims (4)
1. composite molding device for preparing the automotive trim plate; Comprise facial ornament formable layer mould and molding substrate mould; It is characterized in that: the die (1) of described facial ornament formable layer mould and the punch (4) of molding substrate mould are installed in respectively on the upper and lower drift of press; The punch (2) of facial ornament formable layer mould and the die (3) of molding substrate mould are installed in respectively on the upper and lower plate face of platen (5) in the middle of, and middle platen (5) is arranged on the workbench of press through transverse moving mechanism (6); The cavity surface of the die (1) of described facial ornament formable layer mould and the punch (4) of molding substrate mould is provided with several through holes (A) that communicates with mould rear end air cavity (A), and mould rear end air cavity is connected with vavuum pump through pipeline.
2. according to the composite molding device of the described preparation automotive trim of claim l plate, it is characterized in that described transverse moving mechanism (6) comprises the bracing frame (7) that is arranged on the press bed and is arranged on the slide rail (8) on this bracing frame (7); Platen (5) is seated on the slide rail (8) in the middle of described.
3. the composite molding device of preparation automotive trim plate according to claim 1 is characterized in that, the cavity surface of the die (1) of described facial ornament formable layer mould is provided with the ornamental decorative pattern of corresponding product facial ornament layer design.
4. the composite molding device of preparation automotive trim plate according to claim 1; It is characterized in that; Also comprise the device that gets stuck (9) that is used to hold and transport facial ornament layered material and substrate material, this servicing unit comprises a mega-frame (10), be arranged on spring clip (11) on this frame periphery that gets stuck, be arranged on the hanger (12) on the mega-frame (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210271438.4A CN102765159B (en) | 2012-08-01 | 2012-08-01 | Composite forming device for making interior trim panel of automobile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210271438.4A CN102765159B (en) | 2012-08-01 | 2012-08-01 | Composite forming device for making interior trim panel of automobile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102765159A true CN102765159A (en) | 2012-11-07 |
| CN102765159B CN102765159B (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210271438.4A Active CN102765159B (en) | 2012-08-01 | 2012-08-01 | Composite forming device for making interior trim panel of automobile |
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| Country | Link |
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| CN (1) | CN102765159B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102923061A (en) * | 2012-11-20 | 2013-02-13 | 长春博超汽车零部件股份有限公司 | Method for preparing composite type interior trimming panel part of automobile |
| CN103737814A (en) * | 2014-01-02 | 2014-04-23 | 长春博超汽车零部件股份有限公司 | Injection mold for automobile interior trim part and molding method |
| CN103753758A (en) * | 2014-01-02 | 2014-04-30 | 长春博超汽车零部件股份有限公司 | Injection molding machine for automotive interior parts and manufacturing method for automotive interior parts |
| CN103817845A (en) * | 2014-03-12 | 2014-05-28 | 山东大学 | Continuous forming device and technology for bipolar plate made of resin/graphite composite material |
| CN104149247A (en) * | 2014-07-04 | 2014-11-19 | 无锡吉兴汽车部件有限公司 | Production process for rear hatch cover of automobile optical part |
| CN105382079A (en) * | 2015-12-10 | 2016-03-09 | 成都柔电云科科技有限公司 | Belt metal layer film punching device and method thereof |
| CN107538672A (en) * | 2016-06-26 | 2018-01-05 | 江苏悦达兴业汽车配件有限公司 | A kind of manufacture method and device of the automotive interior material made of natural fiber paper |
| CN107984773A (en) * | 2017-12-01 | 2018-05-04 | 中山市榄商置业发展有限公司 | A kind of pressue device for aerospace composite material |
Citations (4)
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| WO1988010190A1 (en) * | 1987-06-23 | 1988-12-29 | Alberto Ferri | Process for molding rubber objects by injection and vulcanization with inserts that may be oblong and non-rigid |
| CN1416385A (en) * | 2000-01-11 | 2003-05-07 | 古尔拉顿高德里股份公司 | Method for placing elestomer envelope around elongated body |
| CN2717657Y (en) * | 2004-04-08 | 2005-08-17 | 李春华 | Low-pressur injection moulding mould for vehicle internal decorative parts plates |
| CN202862753U (en) * | 2012-08-01 | 2013-04-10 | 长春博超汽车零部件股份有限公司 | Composite molding device for preparing interior trim plate of automobile |
-
2012
- 2012-08-01 CN CN201210271438.4A patent/CN102765159B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1988010190A1 (en) * | 1987-06-23 | 1988-12-29 | Alberto Ferri | Process for molding rubber objects by injection and vulcanization with inserts that may be oblong and non-rigid |
| CN1416385A (en) * | 2000-01-11 | 2003-05-07 | 古尔拉顿高德里股份公司 | Method for placing elestomer envelope around elongated body |
| CN2717657Y (en) * | 2004-04-08 | 2005-08-17 | 李春华 | Low-pressur injection moulding mould for vehicle internal decorative parts plates |
| CN202862753U (en) * | 2012-08-01 | 2013-04-10 | 长春博超汽车零部件股份有限公司 | Composite molding device for preparing interior trim plate of automobile |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102923061A (en) * | 2012-11-20 | 2013-02-13 | 长春博超汽车零部件股份有限公司 | Method for preparing composite type interior trimming panel part of automobile |
| CN103737814A (en) * | 2014-01-02 | 2014-04-23 | 长春博超汽车零部件股份有限公司 | Injection mold for automobile interior trim part and molding method |
| CN103753758A (en) * | 2014-01-02 | 2014-04-30 | 长春博超汽车零部件股份有限公司 | Injection molding machine for automotive interior parts and manufacturing method for automotive interior parts |
| CN103817845A (en) * | 2014-03-12 | 2014-05-28 | 山东大学 | Continuous forming device and technology for bipolar plate made of resin/graphite composite material |
| CN103817845B (en) * | 2014-03-12 | 2016-02-17 | 山东大学 | A kind of resin/graphite composite material double pole plate progressive forming device and preparation technology |
| CN104149247A (en) * | 2014-07-04 | 2014-11-19 | 无锡吉兴汽车部件有限公司 | Production process for rear hatch cover of automobile optical part |
| CN105382079A (en) * | 2015-12-10 | 2016-03-09 | 成都柔电云科科技有限公司 | Belt metal layer film punching device and method thereof |
| CN105382079B (en) * | 2015-12-10 | 2017-04-12 | 成都柔电云科科技有限公司 | Belt metal layer film punching device and method thereof |
| CN107538672A (en) * | 2016-06-26 | 2018-01-05 | 江苏悦达兴业汽车配件有限公司 | A kind of manufacture method and device of the automotive interior material made of natural fiber paper |
| CN107984773A (en) * | 2017-12-01 | 2018-05-04 | 中山市榄商置业发展有限公司 | A kind of pressue device for aerospace composite material |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102765159B (en) | 2015-03-25 |
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| CB03 | Change of inventor or designer information |
Inventor after: Pan Guoli Inventor after: Liu Xueqiang Inventor after: Li Ligang Inventor after: Zhang Changqi Inventor before: Pan Guoli Inventor before: Jiang Hongbin |
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Free format text: CORRECT: INVENTOR; FROM: PAN GUOLI JIANG HONGBIN TO: PAN GUOLI LIU XUEQIANG LI LIGANG ZHANG CHANGQI |
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Denomination of invention: Composite forming device for making interior trim panel of automobile Effective date of registration: 20150729 Granted publication date: 20150325 Pledgee: Export Import Bank of China Pledgor: Changchun Bochao Auto Accessories Co., Ltd. Registration number: 2015220000001 |
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Date of cancellation: 20150901 Granted publication date: 20150325 Pledgee: Export Import Bank of China Pledgor: Changchun Bochao Auto Accessories Co., Ltd. Registration number: 2015220000001 |
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Inventor after: Liu Xueqiang Inventor after: Li Ligang Inventor after: Pan Guoli Inventor before: Pan Guoli Inventor before: Liu Xueqiang Inventor before: Li Ligang Inventor before: Zhang Changqi |
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| COR | Change of bibliographic data | ||
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Inventor after: Liu Xueqiang Inventor after: Li Zhigang Inventor after: Pan Guoli Inventor before: Liu Xueqiang Inventor before: Li Ligang Inventor before: Pan Guoli |
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Denomination of invention: Composite forming device for making interior trim panel of automobile Effective date of registration: 20180614 Granted publication date: 20150325 Pledgee: Northeast small and medium enterprises credit re guarantee Limited by Share Ltd Jilin branch Pledgor: Changchun Bochao Auto Accessories Co., Ltd. Registration number: 2018220000020 |
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Date of cancellation: 20190804 Granted publication date: 20150325 Pledgee: Northeast small and medium enterprises credit re guarantee Limited by Share Ltd Jilin branch Pledgor: Changchun Bochao Auto Accessories Co., Ltd. Registration number: 2018220000020 |
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Denomination of invention: Composite forming device for making interior trim panel of automobile Effective date of registration: 20190911 Granted publication date: 20150325 Pledgee: Northeast small and medium enterprises credit re guarantee Limited by Share Ltd Jilin branch Pledgor: Changchun Bochao Auto Accessories Co., Ltd. Registration number: Y2019220000004 |
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Date of cancellation: 20210209 Granted publication date: 20150325 Pledgee: Northeast small and medium enterprises credit re guarantee Limited by Share Ltd. Jilin branch Pledgor: CHANGCHUN BOCHAO AUTOMOBILE PARTS Co.,Ltd. Registration number: Y2019220000004 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Compound forming device for preparing automobile interior trim panel Effective date of registration: 20210224 Granted publication date: 20150325 Pledgee: Northeast small and medium enterprises credit re guarantee Limited by Share Ltd. Jilin branch Pledgor: CHANGCHUN BOCHAO AUTOMOBILE PARTS Co.,Ltd. Registration number: Y2021220000016 |