CN202862762U - Automatic one-time composite molding device of automotive internal decorating plate - Google Patents
Automatic one-time composite molding device of automotive internal decorating plate Download PDFInfo
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- CN202862762U CN202862762U CN 201220548873 CN201220548873U CN202862762U CN 202862762 U CN202862762 U CN 202862762U CN 201220548873 CN201220548873 CN 201220548873 CN 201220548873 U CN201220548873 U CN 201220548873U CN 202862762 U CN202862762 U CN 202862762U
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- automotive trim
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Abstract
The utility model provides an automatic one-time composite molding device of an automotive internal decorating plate. The molding device is suitable for preparation of the automotive internal decorating plate element provided with a base plate made of polymer-based fibrilia composite material and a surface decorating layer made of PVC (Polyvinyl Chloride) or TPO (Thermoplastic Elastomer) material, and especially suitable for the composite molding of the automotive internal decorating element provided with the surface decorating layer with a sewing thread. The molding device comprises a lateral moving mechanism arranged on a lower working table of a hydraulic machine, a molding female die which is fixedly arranged on a sliding table of the lateral moving mechanism and is provided with a vacuum air cavity, and a molding male die fixedly arranged on an upper working table of the hydraulic machine, wherein an infrared ray laser positioning device which can emit a positioning light ray onto a die cavity of the molding female die is arranged at the front end of the sliding table of the lateral moving mechanism; and a heater which can enter (or exit from) the die cavity of the molding female die is arranged on the lower working table of the hydraulic machine through a vertical moving mechanism. The automatic molding device has the advantages that the production process is simplified obviously; the production efficiency is improved; the production cost is lowered; the product percent of pass is improved; the troublesome manual operation is reduced; and the automatic production level is improved.
Description
Technical field
The utility model relates to for the shaped device of once-combined moulding preparation take Polymers flaxen fiber composite as substrate, take PVC or TPO material as the automotive trim plate of topcoat, and this device especially is specially adapted to the composite molding that topcoat has sewing thread.
Background technology
Along with the continuous enhancing of the consciousness such as people's protection of the environment, energy savings, cost performance, more and more higher to the requirement of automobile and automotive trim, market competition is more and more fierce.Client has higher requirement to main engine plants and each supporting enterprise to the pursuit of high performance-price ratio, environment-friendly products.Should make product satisfy client's requirement, product cost is minimized.The lightweight of interior material, environmental protection, low noise, high strength have become a kind of trend, change processing technology and become the most direct the most effective method under the equal crudy of equivalent material.At present, take Polymers flaxen fiber composite as substrate, composite inner decoration plate take PVC or TPO material as topcoat is (such as the door-plate plug-in unit, door panel arm rest etc.) production process is: Polymers flaxen fiber composite base plate or the PVC that will spray first adhesive on different stations, the TPO topcoat is placed on heat-activated adhesive in the heating cabinet, again heat-activated good Polymers flaxen fiber composite base plate or PVC, the TPO topcoat is placed in the composite die compound, and with the sewing thread location difficulty of topcoat in recombination process of sewing thread, later stage needs the manual topcoat border of processing, this explained hereafter operation is various, yields is low, required human and material resources is large, beat is slow, and cost is high.
Summary of the invention
The purpose of this utility model is to provide a kind of automotive trim plate once-combined device for automatically molding for overcoming the shortcoming that operation is various, cost is high of present production automobile composite inner decoration plate existence.This device is applicable to prepare take Polymers flaxen fiber composite as substrate, take PVC or TPO material as the automotive trim plate of topcoat, especially be specially adapted to the composite molding that topcoat has sewing thread.
The once-combined device for automatically molding of the utility model automotive trim plate, the molding concave die with vacuum air cavity on the slide unit that comprise the transverse moving mechanism that is arranged on the hydraulic press lower table, is installed in this transverse moving mechanism and be installed in forming convax mould on the hydraulic press upper table; Before the slide unit of transverse moving mechanism end arrange one can be to the infrared laser positioner of described molding concave die die cavity emission location light, arranging one by vertical travel mechanism on the hydraulic press lower table can be into and out of the heater of molding concave die die cavity.
Described infrared laser positioner comprises the door type framework that is arranged on the hydraulic press lower table, is arranged on the row of one on this type cruciform bracing infrared laser lamp.
Described heater is that the housing by the imitative molding concave die die cavity shape that is communicated with electric calorifier by pipeline consists of, and has uniform air vent at the perisporium of housing.
The operation principle of the standby automobile composite inner decoration plate of the once-combined device for automatically molding of the utility model automotive trim plate is:
To have PUR and place respectively on the negative mold and punch of described composite die with the PVC of sewing thread feature or topcoat and the Polymers flaxen fiber composite base plate of TPO material, start the infrared laser positioner, the sewing thread of topcoat is overlapped with laser rays, and peripheral border and die boundary alignment, start simultaneously vavuum pump, make with the complete adhesive of spraying and be adsorbed in the die of composite die with the PVC of sewing thread feature or the topcoat of TPO material; By described transverse moving mechanism the die at topcoat place is shifted out the compacting station, it is aligned under the longitudinal moving mechanism; Open vertical travel mechanism, make heater move to the topcoat surface, the adhesive above the activation topcoat; Heater moves back to initial position; The composite die die at topcoat place moves to initial position, and matched moulds after the compound end, namely obtains composite inner decoration plate finished product after the demoulding.
The composite forming device that adopts the utility model to prepare the automotive trim plate prepares automobile composite inner decoration plate, realized that the once compacting on same station can finish the preparation of product, therefore, simplified significantly production process, effectively improved production efficiency, reduce production costs, improve product percent of pass, and reduced loaded down with trivial details manually-operated, improved the automatization level of producing.
Description of drawings
Fig. 1 is the structural representation of the utility model device;
Fig. 2 is the structural representation of the positioner of infrared laser shown in Fig. 14;
Fig. 3 is the structural representation of heater shown in Fig. 16;
Fig. 4 is the another kind of structural representation of heater shown in Fig. 16;
Fig. 5 is the structural representation of transverse moving mechanism shown in Fig. 11.
The specific embodiment
Embodiment below in conjunction with accompanying drawing provides makes further detailed description to the utility model.
With reference to Fig. 1, the once-combined device for automatically molding of a kind of automotive trim plate, the molding concave die 2 on the slide unit 11 that comprise the transverse moving mechanism 1 that is arranged on the hydraulic press lower table, is installed in this transverse moving mechanism and be installed in forming convax mould 3 on the hydraulic press upper table; Before the slide unit 11 of transverse moving mechanism end arrange one can be to the infrared laser positioner 4 of described molding concave die 2 die cavitys emission location light; Arranging one by vertical travel mechanism 5 on the hydraulic press lower table can be into and out of the heater 6 of molding concave die 2 die cavitys.The die cavity wall of molding concave die 2 is provided with several through holes that communicates with mould rear end air cavity, and mould rear end air cavity is not by pipeline be connected with vavuum pump (simply marking among the figure).
With reference to Fig. 2, described infrared laser positioner 4 comprises the door type framework 41 that is arranged on the hydraulic press lower table, is arranged on the row of one on this type cruciform bracing infrared laser lamp 42.The light that laser lamp is launched can be at a location of die cavity wall mirrors of molding concave die 2 lines.
With reference to Fig. 3, described heater 6 is that the housing 62 by the imitative molding concave die 2 die cavity shapes that are communicated with electric calorifier 61 by pipeline consists of, and has uniform air vent 63 at the perisporium of housing 62.
Described heater 6 also can adopt electrical heating form as shown in Figure 4, is to consist of (simply not indicating) by the metal shell 64 of imitative molding concave die 2 die cavity shapes and the electric heating tube that is arranged in this metal shell.
Shown in Figure 3 such as reference, described vertical travel mechanism 5 comprises the door type framework 51 that is installed on the hydraulic press lower table, is arranged on two vertical guide pillars 53 on these type framework 51 crossbeams, is arranged on heater support panel 52 on this vertical guide pillar 53, drives the cylinder 54 that connects heater support panel 52.Described heater 6 is installed on the heater support panel 52.
With reference to Fig. 5, described transverse moving mechanism 1 comprises the slide rail 12 that is installed on the hydraulic press lower table, is arranged on slide unit 11 on the slide rail 12, drives the cylinder 13 that connects slide unit 11, is provided with three station stops 14 in slide unit 11 outsides.The course of work that the composite forming device that the utility model prepares the automotive trim plate prepares automobile composite inner decoration plate is:
(the slide unit cylinder reaches maximum rating to equipment under the state in position, press upper table face in position, heater is upper, positioning cylinder is being return the position), to have PUR and place respectively on the die and punch of described composite die with the PVC of sewing thread feature or topcoat and the Polymers flaxen fiber composite base plate of TPO material, start the infrared laser positioner, the sewing thread of topcoat is overlapped with laser rays, and peripheral border and die boundary alignment, start simultaneously vavuum pump, make with the complete adhesive of spraying and be adsorbed in the die of composite die with the PVC of sewing thread feature or the topcoat of TPO material; Press start button, the direction of returning of control slide unit Mobile electromagnetic valve gets electric, magnetic valve gets electric back piston and obtains air pressure and move to returning direction, returns to maximum position, and at this moment the retracted position magnetic switch sends signal, the magnetic valve that obtains control heating cylinder behind the signal gets electric, piston rod pulling heater moves downward, reach heating location after switch send signal, begin workpiece is heated and timing, timing is risen to stopped heating and heater, and the positioning cylinder piston rod stretches out.Heater is got back to bit switch and is signaled, and positioning cylinder stretches out to put in place and sends signal, at this moment the slide unit cylinder piston rod stretches out the pulling slide unit to recombination site, after arriving compound position, compound position magnetic switch sends the signal press slide to begin to move downward, press slide drops to compound when position compound bit switch and obtains signal and begin the pressurize timing, and the time arrives, the press slide backhaul, get back to original position, after the press home switch was sent signal, positional cylinder returned to original position, after the location home switch obtains signal, the slide unit cylinder piston rod stretches out, reach dominant bit and stop, the dominant bit switch is finished a working cycles, pickup after getting signal.Namely obtain composite inner decoration plate finished product.At this moment equipment is in original position dress attitude.
Claims (7)
1. once-combined device for automatically molding of automotive trim plate, molding concave die (2) on the slide unit (11) that comprise the transverse moving mechanism (1) that is arranged on the hydraulic press lower table, is installed in this transverse moving mechanism and be installed in forming convax mould (3) on the hydraulic press upper table is characterized in that: the slide unit (11) of transverse moving mechanism hold before arrange one can be to the infrared laser positioner (4) of described molding concave die (2) die cavity emission location light; Arranging one at the hydraulic press lower table by vertical travel mechanism (5) can be into and out of the heater (6) of molding concave die (2) die cavity.
2. the once-combined device for automatically molding of automotive trim plate according to claim 1, it is characterized in that, described infrared laser positioner (4) comprises the door type framework (41) that is arranged on the hydraulic press lower table, is arranged on the row of one on this type cruciform bracing infrared laser lamp (42).
3. the once-combined device for automatically molding of automotive trim plate according to claim 1, it is characterized in that, described heater (6) is to be made of the housing (62) of imitative molding concave die (2) the die cavity shape that is communicated with electric calorifier (61) by pipeline, has uniform air vent (63) at the perisporium of housing (62).
4. the once-combined device for automatically molding of automotive trim plate according to claim 1, it is characterized in that described heater (6) is by the metal shell (64) of imitative molding concave die (2) die cavity shape and is arranged on the interior electric heating tube formation of this metal shell.
5. the once-combined device for automatically molding of automotive trim plate according to claim 1, it is characterized in that, described transverse moving mechanism (1), comprise the slide rail (12) that is installed on the hydraulic press lower table, be arranged on slide unit (11) on the slide rail (12), drive the cylinder (13) that connects slide unit (11), be provided with 3 station stops (14) in slide unit (11) outside.
6. the once-combined device for automatically molding of automotive trim plate according to claim 1, it is characterized in that, described vertical travel mechanism (5) comprises the door type framework (51) that is installed on the hydraulic press lower table, is arranged on two vertical guide pillars (53) on this type framework (51) crossbeam, is arranged on heater support panel (52) on this vertical guide pillar (53), drives the cylinder (54) that connects heater support panel (52).
7. the once-combined device for automatically molding of automotive trim plate according to claim 1, it is characterized in that, the die cavity wall of described molding concave die (2) is provided with several through holes that communicates with mould rear end air cavity, and mould rear end air cavity is connected with vavuum pump by pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220548873 CN202862762U (en) | 2012-10-24 | 2012-10-24 | Automatic one-time composite molding device of automotive internal decorating plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220548873 CN202862762U (en) | 2012-10-24 | 2012-10-24 | Automatic one-time composite molding device of automotive internal decorating plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202862762U true CN202862762U (en) | 2013-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220548873 Expired - Lifetime CN202862762U (en) | 2012-10-24 | 2012-10-24 | Automatic one-time composite molding device of automotive internal decorating plate |
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| CN (1) | CN202862762U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873972A (en) * | 2012-10-24 | 2013-01-16 | 长春博超汽车零部件股份有限公司 | Once composite automatic molding device for automobile interior trimming panel |
| CN113561453A (en) * | 2021-06-30 | 2021-10-29 | 东风延锋汽车饰件系统有限公司 | Automatic detection error-proofing device for instrument panel female die skin weakening line and using method thereof |
-
2012
- 2012-10-24 CN CN 201220548873 patent/CN202862762U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873972A (en) * | 2012-10-24 | 2013-01-16 | 长春博超汽车零部件股份有限公司 | Once composite automatic molding device for automobile interior trimming panel |
| CN113561453A (en) * | 2021-06-30 | 2021-10-29 | 东风延锋汽车饰件系统有限公司 | Automatic detection error-proofing device for instrument panel female die skin weakening line and using method thereof |
| CN113561453B (en) * | 2021-06-30 | 2023-04-25 | 东风延锋汽车饰件系统有限公司 | Automatic detection error-proofing device for instrument panel female die skin weakening line and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Once composite automatic molding device for automobile interior trimming panel Effective date of registration: 20150729 Granted publication date: 20130410 Pledgee: Export Import Bank of China Pledgor: Changchun Bochao Automobile Parts Co.,Ltd. Registration number: 2015220000001 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20150901 Granted publication date: 20130410 Pledgee: Export Import Bank of China Pledgor: Changchun Bochao Automobile Parts Co.,Ltd. Registration number: 2015220000001 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130410 |