CN203332956U - Automatic light-interior-decoration-material feeding device - Google Patents
Automatic light-interior-decoration-material feeding device Download PDFInfo
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- CN203332956U CN203332956U CN2013202249861U CN201320224986U CN203332956U CN 203332956 U CN203332956 U CN 203332956U CN 2013202249861 U CN2013202249861 U CN 2013202249861U CN 201320224986 U CN201320224986 U CN 201320224986U CN 203332956 U CN203332956 U CN 203332956U
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Abstract
The utility model provides an automatic light-interior-decoration-material feeding device. The automatic light-interior-decoration-material feeding device comprises a support. A Y-axis lifting control mechanism is installed above the support, and has control over a lifting beam body to rise and descend along a track of the lifting beam body in the Y-axis direction; an X-axis horizontal-moving control mechanism is connected to the lifting beam body; a horizontal-moving beam body is controlled by the X-axis horizontal-moving mechanism to horizontally move along a track of the horizontal-moving bean body; a discharge mechanism is connected to the horizontal-moving beam body, lifts materials and puts the materials down. The automatic light-interior-decoration-material feeding device can be further provided with an automatic spraying mechanism which can be in linkage with a pressing machine through a PLC. The automatic light-interior-decoration-material feeding device can reduce labor intensity of production personnel, guarantee product quality, reduce manufacturing cost and eliminate potential safety hazards.
Description
Technical field
The utility model relates to a kind of pay-off.
Background technology
For automobile, sound-absorbing, the heat insulation products such as lightweight PU are to adopt die press technology for forming to produce, in producing product process each time, the operating personal raw material that all needs manually to take is put into the molding operation district, utilize trick to coordinate raw material is put into to assigned address, after treating the product operation moulding, personnel manually take out raw material, the operating personal cleaning liquid spray gun of taking afterwards, manually cleaning liquid is sprayed onto to operating area, after cleaning liquid has sprayed, next raw material that starts manually to take is put into operating area and is operated.
There is following problem in this operating mode:
1, labour intensity is high.Produce each time in product process and all want personnel's raw material of taking, spread by hand mold release;
2, product orientation is poor.Personnel are manual is put into position by product, put into the location to product after product at every turn and be difficult to guarantee, and there is the risk that affects product quality in personnel's replacing;
3, productive costs is high.Personnel spray cleaning liquid by hand, and sprinkling amount size is difficult to control, and have the cleaning liquid wasting phenomenon;
4, there is hidden danger in personal security.When operating personal is put into operating area by material, face the danger of being scalded by die material;
Summary of the invention
Problem to be solved in the utility model is to provide a kind of can substituting manually, lightweight interior trim material is realized to the device of automatic feeding.
The technical solution adopted in the utility model is: a kind of lightweight interior trim material automatic feeding comprises:
Support, the Y-axis lifting control mechanism is equipped with in the support top;
The Y-axis lifting control mechanism is controlled the lift beam body and is carried out the ascending, descending of Y direction along its track;
The lift beam body is connected with X-axis translation control mechanism;
What X-axis translation control mechanism was controlled the translation beam body carries out the translation of X-direction along its track;
The translation beam body is connected with and picks and places material mechanism;
Picking and placeing material mechanism is extracted and is put down material.
Further, the side, path of carrying out translation at material also is provided with spray body, and cleaning liquid is sprayed on mould.
Further, described Y lifting control mechanism is cylinder or hydraulic actuating cylinder, and cylinder body is fixed on support, and piston rod connects the lift beam body.
Further, the track of described lift beam body comprises a plurality of guide pillars, and the lift beam body coordinates with guide pillar by the linear bearing which is provided with, and guarantees the steady lifting of lift beam body.
Further, described X-axis translation control mechanism comprises the electrical motor that is fixed on the lift beam body, is connected with electrical motor and by the gear of its driving, with gear, mesh and be located at the tooth bar on the translation beam body.
Further, described X-axis translation control mechanism is cylinder or hydraulic actuating cylinder, and cylinder body is fixed on the lift beam body, and piston rod connects and drive the translation of translation beam body.
It is further, described that what pick and place that material mechanism adopts is the vacuum cup of being controlled by vacuum generator.
It is further, described that what pick and place that material mechanism adopts is acupuncture mechanism.
Further, the propulsion source of described Y-axis lifting control mechanism and X-axis translation control mechanism is controlled by PLC.
Further, also comprise range controlling mechanism, the miles of relative movement while controlling the translation of translation beam body.
Further, described range controlling mechanism comprises two limitation travel switches being located on the lift beam body, and on the translation beam body, front and rear portions respectively is provided with the stroke contact corresponding with it.
Further, the support bottom is provided with height adjustment mechanism.
Advantage and the good effect that the utlity model has are:
1, reduce producers' labour intensity.Personnel manually put into raw material operating area and spread by hand cleaning liquid, 400 times/days of personnel turn round puts raw material and 80 times/days of spray guns of taking, labour intensity is high, and raw material is sent into to operating area automatically by manipulator, greatly reduces producers' labour intensity.
2, guarantee product quality.If personnel are manual, product is put into to position, there is the risk that affects product quality in personnel's replacing.And automatically locate with equipment, strengthen the positioning control in production process, guarantee product quality.
3, reduce manufacturing cost.Utilize mechanical equipment quantitatively to spray cleaning liquid, save about 1KG cleaning liquid every day, reduce production costs.
4, eliminate safe hidden trouble.When operating personal is put into operating area by material, face the danger of being scalded by die material.And utilize the machine automatization material loading, avoid scalding dangerous.
The accompanying drawing explanation
Fig. 1 is the structural representation of pay-off
Fig. 2 is the schematic side view of the pay-off of Fig. 1
Fig. 3 is pay-off and four column hydraulic press assembling schematic diagram
In figure: 1, support; 201, cylinder body; 202, piston rod; 3, lift beam body; 301, guide pillar; 401, electrical motor; 402, gear; 403, tooth bar; 404, transmission shaft; 5, translation beam body; 6, vacuum cup; 701, travel switch; 702, stroke contact; 8, windrow dolly; 9, material to be processed; 10, the height adjustment mechanism of support.
The specific embodiment
An embodiment concrete structure of lightweight interior trim material automatic feeding as shown in Figure 1 and Figure 2, wherein, what the Y-axis lifting control mechanism adopted is cylinder or hydraulic actuating cylinder, and cylinder body 201 is fixed on support 1, and piston rod 202 connects lift beam body 3.What X-axis translation control mechanism adopted is that electrical motor passes through transmission shaft driven wheel tooth bar pair, and tooth bar 403 is arranged on translation beam body 5.The forward and backward stroke contact 702 be located on the forward and backward displacement stroke switch 701 translation beam bodies 5 on the lift beam body coordinates, and controls translation beam body 5 front and back stop position, i.e. fed distance.Vacuum cup 6 is the conversion to positive and negative air-pressure by the vacuum generator (not shown), utilizes vacuum cup that material is adsorbed.
Y-axis moves up and down by line slideway and coordinates the linear bearing guide pin bushing to guarantee smooth running.
The control mechanism of this diaxon is by the motion of PLC programming control various piece, after the press die sinking, contact the travel switch that is arranged on press after the top shoe motion puts in place, signal is sent to the PLC of diaxon control mechanism, four column hydraulic press and pay-off start interlock afterwards.Its flow process is:
After device start, lift cylinder descends, and utilizes after vacuum cup adsorbed raw material (material), and the lift beam body rises and gets back to original position, and the rear translation beam body that puts in place is sent the raw material of absorption into operating area; In course of conveying (material put in place before), utilize the remover liquid nozzle (not shown) to spray cleaning liquid from the trend operating area.After putting in place, after picking and placeing material mechanism being put into operating area by raw material, the translation beam body is return; After returning and putting in place, the lift beam body starts to descend, and carries out the material of next and draws, and in this process, the operating personal of operating area starts material is carried out to process operation.
This pay-off program can, by independent PLC programming control, also can share a PLC with four column hydraulic press and carry out programming Control, and also can realize interlock.
The propulsion source of X-axis translation control mechanism can also be replaced by cylinder.
Vacuum suction can be replaced by the acupuncture feeding device.
This device can be realized the material automatic charging, and accurately location and automatic coating cleaning liquid, gather multi-function in integral whole; This device is controlled conveniently, both can realize interlock with four post hydraulic pressure, also can control separately.
Above an embodiment of the present utility model is had been described in detail, but described content is only preferred embodiment of the present utility model, can not be considered to for limiting practical range of the present utility model.All equalization variations of doing according to the utility model application range and improvement etc., within all should still belonging to patent covering scope of the present utility model.
Claims (10)
1. a lightweight interior trim material automatic feeding is characterized in that: comprising:
Support, the Y-axis lifting control mechanism is equipped with in the support top;
The Y-axis lifting control mechanism is controlled the lift beam body and is carried out the ascending, descending of Y direction along its track;
The lift beam body is connected with X-axis translation control mechanism;
What X-axis translation control mechanism was controlled the translation beam body carries out the translation of X-direction along its track;
The translation beam body is connected with and picks and places material mechanism;
Picking and placeing material mechanism is extracted and is put down material.
2. pay-off according to claim 1 is characterized in that: carry out at material that the path of translation is other also is provided with spray body, cleaning liquid is sprayed on mould.
3. pay-off according to claim 1 and 2, it is characterized in that: described Y lifting control mechanism is cylinder or hydraulic actuating cylinder, and cylinder body is fixed on support, piston rod connects the lift beam body.
4. pay-off according to claim 1 and 2, it is characterized in that: the track of described lift beam body comprises a plurality of guide pillars, the lift beam body coordinates with guide pillar by the linear bearing which is provided with, and guarantees the steady lifting of lift beam body.
5. pay-off according to claim 1 and 2 is characterized in that: described X-axis translation control mechanism comprises the electrical motor that is fixed on the lift beam body, with electrical motor, be connected and by the gear of its driving, with gear, mesh and be located at the tooth bar on the translation beam body.
6. pay-off according to claim 1 and 2, it is characterized in that: described X-axis translation control mechanism is cylinder or hydraulic actuating cylinder, and cylinder body is fixed on the lift beam body, and piston rod connects and drive the translation of translation beam body.
7. pay-off according to claim 1 and 2 is characterized in that: described what pick and place that material mechanism adopts is the vacuum cup of being controlled by vacuum generator, or acupuncture mechanism.
8. pay-off according to claim 1 and 2, it is characterized in that: the propulsion source of described Y-axis lifting control mechanism and X-axis translation control mechanism is controlled by PLC.
9. pay-off according to claim 1 and 2 is characterized in that: also comprise range controlling mechanism, the miles of relative movement while controlling the translation of translation beam body.
10. pay-off according to claim 9, it is characterized in that: described range controlling mechanism comprises two limitation travel switches being located on the lift beam body, and on the translation beam body, front and rear portions respectively is provided with the stroke contact corresponding with it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202249861U CN203332956U (en) | 2013-04-27 | 2013-04-27 | Automatic light-interior-decoration-material feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202249861U CN203332956U (en) | 2013-04-27 | 2013-04-27 | Automatic light-interior-decoration-material feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203332956U true CN203332956U (en) | 2013-12-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013202249861U Expired - Fee Related CN203332956U (en) | 2013-04-27 | 2013-04-27 | Automatic light-interior-decoration-material feeding device |
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| Country | Link |
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| CN (1) | CN203332956U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104178987A (en) * | 2014-07-03 | 2014-12-03 | 广东溢达纺织有限公司 | Automatic catching device, ironing machine and ironing method |
| CN104210845A (en) * | 2014-09-19 | 2014-12-17 | 济南大学 | Carrying device with combined motion effect |
| CN104229677A (en) * | 2014-09-19 | 2014-12-24 | 济南大学 | Movable suction disc device |
| CN104590886A (en) * | 2015-01-07 | 2015-05-06 | 东南（福建）汽车工业有限公司 | Automobile sheet metal adsorption type conveying mechanism |
| CN110406982A (en) * | 2019-08-12 | 2019-11-05 | 浙江台华新材料股份有限公司 | A kind of sky axis automatic collecting device and its working method |
-
2013
- 2013-04-27 CN CN2013202249861U patent/CN203332956U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104178987A (en) * | 2014-07-03 | 2014-12-03 | 广东溢达纺织有限公司 | Automatic catching device, ironing machine and ironing method |
| CN104210845A (en) * | 2014-09-19 | 2014-12-17 | 济南大学 | Carrying device with combined motion effect |
| CN104229677A (en) * | 2014-09-19 | 2014-12-24 | 济南大学 | Movable suction disc device |
| CN104229677B (en) * | 2014-09-19 | 2016-08-24 | 济南大学 | Packaged type Acetabula device |
| CN104590886A (en) * | 2015-01-07 | 2015-05-06 | 东南（福建）汽车工业有限公司 | Automobile sheet metal adsorption type conveying mechanism |
| CN110406982A (en) * | 2019-08-12 | 2019-11-05 | 浙江台华新材料股份有限公司 | A kind of sky axis automatic collecting device and its working method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131211 Termination date: 20210427 |