CN203033902U - Numerical control glaze spraying machine - Google Patents

Numerical control glaze spraying machine Download PDF

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Publication number
CN203033902U
CN203033902U CN 201320048164 CN201320048164U CN203033902U CN 203033902 U CN203033902 U CN 203033902U CN 201320048164 CN201320048164 CN 201320048164 CN 201320048164 U CN201320048164 U CN 201320048164U CN 203033902 U CN203033902 U CN 203033902U
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China
Prior art keywords
glaze
spray gun
motor
numerical control
control valve
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Expired - Fee Related
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CN 201320048164
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Chinese (zh)
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支建忠
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Individual
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Abstract

The utility model relates to a ceramic glaze spraying device, and in particular relates to a numerical control glaze spraying machine. The numerical control glaze spraying machine comprises a machine body, a digital control system, a spray gun controller, a transverse feeding device, a longitudinal feeding device, a workpiece turn table and a glaze slip stirrer, wherein the transverse feeding device and the longitudinal feeding device drive the spray gun controller to move, and the numerical control glaze spraying machine also comprises a quantitative glaze supply device; the quantitative glaze supply device comprises a plunger pump, a plunger of the plunger pump is assembled onto a lead screw, the upper end of the lead screw is connected with a glaze supply motor, a plunger cylinder body is provided with a glaze inlet control valve and a glaze slip outlet, the glaze slip outlet is connected with an inlet of a glaze outlet control valve of the spray gun controller through a hose, and a glaze slip outlet of the glaze outlet control valve is connected with a spray gun through a hose. By adopting the numerical control glaze spraying machine, the independent control of the longitudinal feeding device, the transverse feeding device and the spray gun controller can be realized, so that a composite movement locus of the glaze sprayed by the spray gun can be determined; and the quantitative glaze supply device can spray the glaze according to the glaze spray quantity set by parameters in the spraying process.

Description

The numerical control glaze spraying machine
Technical field
The utility model relates to ceramic glaze spraying equipment, specifically is a kind of numerical control glaze spraying machine.
Background technology
In the Production of Ceramics process, it is one important production process that the surface of semi-finished after the sinter molding is carried out becoming white embryo through high-temperature firing again after glaze spraying is operated.The glaze spraying operation is very big to the influence of whole prod quality, and the glaze spraying method of present stage has only two kinds, a kind ofly by operator's pistol workpiece surface is sprayed, this method is subjected to the influence of workman's operant level bigger, occurs the unequal phenomenon of surface spraying easily; Another kind method is that the glaze spraying production line carries out glazing, and spraying effect is good, but power consumption is too high, and cost is excessive, and the workpiece that sprays is single, is not suitable for the production of the many kinds of short run.Chinese patent ZL 2,009 2 0271195.8 discloses a kind of numerical control glaze spraying machine, and this machine has only carried out numerical control to moving the doing of the machinery of spray gun, but in actual applications, when the confession glaze amount of spray gun changes, also can directly should ring by the consistence of sprayed product.
The utility model content
The utility model is intended to solve the problems referred to above that known numerical control glaze spraying machine exists, and provide a kind of have quantitative for the glaze system, by setting, the adjustment to the glaze spraying machine operating parameter, find and according to the spraying path spraying operation of the best, thereby make glaze reach the numerical control glaze spraying machine of best effect.
The technical scheme that the described problem that solves the utility model adopts is:
A kind of numerical control glaze spraying machine, comprise: body, digital control system, spray gun controller, drive cross feed device and the longitudinal feeding device of spray gun controller motion, the Workpiece Rotating platform, the glaze slip agitator, also comprise the quantitative glaze device that supplies, the described quantitative glaze device that supplies comprises a ram pump, and the plunger of described ram pump is assemblied on the leading screw, described leading screw upper end connects for the glaze motor, the glaze control valve is housed on the plunger cylinder into and the glaze slip outlet is set, described glaze slip outlet is connected with the glaze control valve import that goes out of spray gun controller by flexible pipe, and the described glaze slip that goes out the glaze control valve exports and is connected with spray gun by flexible pipe.
Further, described ram pump is assemblied in body one side by upper and lower pump bracket, last pump bracket top is fixing for the glaze motor, following pump bracket bottom non-movable piston cylinder body, be connected with leading screw by shaft coupling for the glaze motor, two guide rails are housed between the upper and lower pump bracket, on two guide rails slide block are housed respectively, two slide blocks respectively with fit over a leading screw on plunger link to each other.
Further, described longitudinal feeding device is assemblied in the body opposite side by upper and lower support, comprise length feed motor, longitudinal leadscrew, longitudinal rail, length feed carriage, two longitudinal rails are fixed between the upper and lower support, upper bracket top is the length feed motor fixedly, the length feed motor is connected with longitudinal leadscrew by shaft coupling, the length feed carriage is assemblied on the longitudinal leadscrew and with longitudinal rail and is slidingly matched, the counterweight guide wheel is equipped with on upper bracket top, wireline one end of walking around the counterweight guide wheel connects the length feed carriage, and the other end connects counterweight.
Further, described cross feed device is installed on the length feed carriage, comprise casing, be installed in the transverse feed motor in the casing, horizontal leading screw, cross slide way, transverse feed carriage, the transverse feed motor is connected with horizontal leading screw by shaft coupling, the transverse feed carriage is assemblied on the horizontal leading screw, and is slidingly matched with cross slide way, and what spray gun controller was equipped with on casing top goes out the glaze control valve.
Further, described spray gun controller 3 is installed on the transverse feed carriage, comprise controller box, spray gun motor, spray gun Kato, control cylinder, controller box is fixedlyed connected with the transverse feed carriage, the spray gun motor is installed in the controller box, the spray gun motor shaft is connected with the spray gun Kato, and control cylinder and spray gun are installed on the spray gun Kato, and spray gun inlet mouth and control cylinder are by hose connection.
Further, described Workpiece Rotating platform places the oil-injection machine spraying position, comprises base, loam cake, rotating machine, roller, and rotating machine is installed on the base, and the roller that rolls with the loam cake friction is housed on the rotating machine output shaft.
Further, described digital control system is installed on the fuselage front, respectively by data line and length feed motor, transverse feed motor, for the glaze motor, advance the glaze control valve, go out the glaze control valve, spray gun motor, control cylinder, rotating machine be connected.
Compared with prior art, the beneficial effects of the utility model are:
1. adopt quantitatively for the glaze ram pump, in spraying process, can spray according to the glaze spraying amount of parameter setting, guarantee that the glaze spraying amount of each identical workpiece of spraying equates, and can regulate and control setting to the glaze spraying amount at the size of workpiece;
2. can carry out program setting respectively at the workpiece of different profiles, and store relevant parameter, access corresponding program at any time and carry out Workpiece painting;
3. this body is long-pending little, and compact construction is simple to operate, is not subjected to the influence of operator's state of the art, has solved the glaze spraying uneven thickness problem that causes because operator's level is uneven;
4. compare with manual glaze spraying, reduced labor intensity of operating personnel effectively, can enhance productivity about 50%.
Description of drawings
Fig. 1 is the utility model embodiment machine shape figure.
Fig. 2 quantitatively supplies glaze apparatus structure synoptic diagram for the utility model embodiment.
Fig. 3 is the utility model embodiment longitudinal feeding device structural representation.
Fig. 4 is the utility model embodiment cross feed device structural representation.
Fig. 5 is the utility model embodiment spray gun controller structural representation.
Fig. 6 is the utility model embodiment Workpiece Rotating platform structural representation.
Among the figure: body 1, spray gun 2, spray gun controller 3, Workpiece Rotating platform 4, glaze slip agitator 5, ram pump 6, digital control system 7 is for glaze motor 8, leading screw 9, last pump bracket 10, slide block 11, plunger 12, guide rail 13, following pump bracket 14, plunger cylinder 15 advances glaze control valve 16, glaze slip outlet 17, length feed motor 18, counterweight guide wheel 19, upper bracket 20, longitudinal rail 21, wireline 22, length feed carriage 23, longitudinal leadscrew 24, lead screw shaft bearing 25, lower bracket 26 goes out glaze control valve 27, casing 28, transverse feed carriage 29, cross slide way 30, laterally leading screw 31, transverse feed motor 32, controller box 33, spray gun Kato 34, spray gun motor 35, control cylinder 36, rotating machine 37, roller 38, loam cake 39, base 40.
Embodiment
The utility model is described in further detail below in conjunction with embodiment, and purpose only is to understand better the utility model content.Therefore, the cited case does not limit protection domain of the present utility model.
Referring to Fig. 1, this numerical control glaze spraying machine is by quantitatively forming for glaze device, digital control system 7 that the cross feed device of body 1, spray gun 2, spray gun controller 3, Workpiece Rotating platform 4, glaze slip agitator 5, spray gun controller 3 and longitudinal feeding device, ram pump 6 constitute, longitudinal feeding device is installed in body 1 sidepiece, cross feed device is installed on the longitudinal feeding device, and spray gun controller 3 is installed on the cross feed device; Quantitatively be installed in body 1 opposite side for the glaze device; Glaze slip agitator 7 is installed on the frame plate of body 1; Spray gun 2 is realized three-degree-of-freedom motion by longitudinal feeding device, cross feed device and spray gun controller 3, simulates artificial glaze spraying.
Referring to Fig. 2, quantitatively pass through last pump bracket 10 for the ram pump 6 in the glaze device, following pump bracket 14 is assemblied in body 1 one sides, last pump bracket 10 tops are fixing for glaze motor 8, following pump bracket 14 bottom non-movable piston cylinder bodies 15, be connected with leading screw 9 by the shaft coupling connection for glaze motor 8, last pump bracket 10, two guide rails 13 are housed between the following pump bracket 14, on two guide rails 13 slide block 11 is housed respectively, two slide blocks 11 respectively be assemblied in leading screw 9 on plunger 12 link to each other, into glaze control valve 16 is equipped with in plunger cylinder 15 bottoms, plunger cylinder 15 tops arrange glaze slip outlet 17, advancing glaze control valve 16 links to each other with the flexible pipe that gos deep into the glaze basin, thereby realization sucking, glaze slip outlet 17 are seen Fig. 4 by flexible pipe with the glaze control valve 27(that goes out of spray gun controller 3) be connected.
Referring to Fig. 3, longitudinal feeding device is by length feed motor 18, counterweight guide wheel 19, upper bracket 20, longitudinal rail 21, wireline 22, length feed carriage 23, longitudinal leadscrew 24, lead screw shaft bearing 25, lower bracket 26 is formed, upper bracket 20 and lower bracket 26 are affixed with body 1, two longitudinal rails 21 are fixed between upper bracket 20 and the lower bracket 26, upper bracket 20 tops are length feed motor 18 fixedly, length feed motor 18 is affixed by shaft coupling and longitudinal leadscrew 24 upper ends, longitudinal leadscrew 24 lower ends are connected with lead screw shaft bearing 15 on being fixed on lower bracket 26, length feed carriage 23 is assemblied on the longitudinal leadscrew 24 and with longitudinal rail 21 and is slidingly matched, counterweight guide wheel 19 is equipped with on upper bracket 20 tops, wireline 22 1 ends of walking around counterweight guide wheel 19 connect length feed carriage 23, and the other end connects counterweight.
Referring to Fig. 4, cross feed device is by casing 28, transverse feed carriage 29, cross slide way 30, horizontal leading screw 31, transverse feed motor 32 is formed, casing 28 is installed on the length feed carriage 23, transverse feed motor 32 and cross slide way 30 are housed respectively in the casing 28, transverse feed motor 32 is connected with horizontal leading screw 31 1 ends by shaft coupling, laterally leading screw 31 the other ends laterally be fixed on casing 28 on the lead screw shaft bearing be connected, transverse feed carriage 29 is assemblied on the horizontal leading screw 31, and be slidingly matched with cross slide way 30, what spray gun controller 3 was equipped with on casing 28 tops goes out glaze control valve 27.
Referring to Fig. 5, spray gun controller 3 is installed on the transverse feed carriage 29, formed by controller box 33, spray gun Kato 34, spray gun motor 35, control cylinder 36, controller box 33 is fixedlyed connected with transverse feed carriage 29, spray gun motor 35 is installed in the controller box 33,35 in spray gun motor is connected with spray gun Kato 34, and control cylinder 36 and spray gun 2 are installed on the spray gun Kato 34, and spray gun 2 inlet mouths and control cylinder 36 are by hose connection.
Referring to Fig. 6, Workpiece Rotating platform 4 places the oil-injection machine spraying position, formed by rotating machine 37, roller 38, loam cake 39, base 40, rotating machine 37 is installed on the base 40, the roller 38 that rolls with loam cake 39 frictions is housed on rotating machine 37 output shafts, roller 38 rolls in the upper edge of base 40, to realize 4 rotations of Workpiece Rotating platform.
Again referring to Fig. 1, digital control system 7 is installed on the fuselage front, respectively by data line and length feed motor 18, transverse feed motor 32, for glaze motor 8, advance glaze control valve 16, go out glaze control valve 27, spray gun motor 35, control cylinder 36, rotating machine 37 be connected.Digital control system 7 is provided with for interactive touch-screen, and the storage after the setting of each technical parameter of this machine, adjustment, modification and parameter are determined all realizes by touch-screen.
This machine using method is summarized as follows:
The glaze basin is placed in glaze slip agitator 7 bottoms, so that glaze slip in the glaze basin is stirred; Domestic ceramics workpiece to be sprayed is placed on the Workpiece Rotating platform 4, according to the characteristics of the domestic ceramics workpiece that sprays, digital control system 7 is carried out the program setting.After ready, work simultaneously by digital control system 7 control longitudinal feeding devices, cross feed device, spray gun controller 3, length feed motor 18 in the longitudinal feeding device makes longitudinal leadscrew 24 rotate to drive length feed carriage 23 and moves up and down, transverse feed motor 32 in the cross feed device makes horizontal leading screw 31 rotate to drive 29 side-to-side movements of transverse feed carriage, spray gun motor 35 in the spray gun controller 3 drives spray gun 2 and rotates, thereby determines the injection track of spray gun 2; The rotating speed that Workpiece Rotating platform 4 is set according to digital control system 7 drives workpiece to be painted and rotates; The rotating speed that glaze slip agitator 7 is set according to digital control system 7 stirs glaze slip; Quantitatively for the parameter of setting according to digital control system 7 in the glaze device spray gun 2 is carried out quantitative fuel feeding, equate with the glaze spraying amount of guaranteeing each workpiece; Digital control system 7 is realized the switching of spray gun 2 by the control to the control cylinder 36 in the spray gun controller 3, thereby reaches the space glaze spraying to the bique workpiece.
This machine drives the method motion that glazing spray gun is simulated artificial glaze spraying by three degrees of freedom of movement mechanism, quantitatively carries glaze slip to give glazing spray gun for the glaze system according to operational order.By setting, the adjustment to the glaze spraying machine operating parameter, find and according to the spraying path spraying operation of the best, thereby make glaze reach best effect.After a kind of glaze spraying parameter adjustment of product is good, can store, if during later on again to this product glaze spraying, only need call this group parameter and get final product, and need not to reset, adjust parameter.This machine can be stored 60 groups of glaze spraying parameters, i.e. the glaze spraying parameter of 60 kinds of products.

Claims (7)

1. numerical control glaze spraying machine, comprise: body, digital control system, spray gun controller, drive cross feed device and the longitudinal feeding device of spray gun controller motion, the Workpiece Rotating platform, the glaze slip agitator is characterized in that, also comprises quantitative for the glaze device, the described quantitative glaze device that supplies comprises a ram pump, the plunger of described ram pump is assemblied on the leading screw, and described leading screw upper end connects for the glaze motor, the glaze control valve is housed on the plunger cylinder into and the glaze slip outlet is set, the outlet of described glaze slip is connected with the glaze control valve import that goes out of spray gun controller by flexible pipe, and the described glaze slip that goes out the glaze control valve exports and is connected with spray gun by flexible pipe.
2. numerical control glaze spraying machine according to claim 1, it is characterized in that, described ram pump is assemblied in body one side by upper and lower pump bracket, last pump bracket top is fixing for the glaze motor, following pump bracket bottom non-movable piston cylinder body is connected with leading screw by shaft coupling for the glaze motor, and two guide rails are housed between the upper and lower pump bracket, on two guide rails slide block is housed respectively, two slide blocks respectively with fit over a leading screw on plunger link to each other.
3. numerical control glaze spraying machine according to claim 1, it is characterized in that, described longitudinal feeding device is by last, lower bracket is assemblied in the body opposite side, comprise the length feed motor, longitudinal leadscrew, longitudinal rail, the length feed carriage, two longitudinal rails are fixed on, between the lower bracket, upper bracket top is the length feed motor fixedly, the length feed motor is connected with longitudinal leadscrew by shaft coupling, the length feed carriage is assemblied on the longitudinal leadscrew, and be slidingly matched with longitudinal rail, the counterweight guide wheel is equipped with on upper bracket top, and wireline one end of walking around the counterweight guide wheel connects the length feed carriage, and the other end connects counterweight.
4. according to claim 1 or 3 described numerical control glaze spraying machines, it is characterized in that, described cross feed device is installed on the length feed carriage, comprise casing, be installed in the transverse feed motor in the casing, horizontal leading screw, cross slide way, transverse feed carriage, the transverse feed motor is connected with horizontal leading screw by shaft coupling, and the transverse feed carriage is assemblied on the horizontal leading screw, and be slidingly matched with cross slide way, what spray gun controller was equipped with on casing top goes out the glaze control valve.
5. numerical control glaze spraying machine according to claim 1, it is characterized in that, described spray gun controller is installed on the transverse feed carriage, comprise controller box, spray gun motor, spray gun Kato, control cylinder, controller box is fixedlyed connected with the transverse feed carriage, and the spray gun motor is installed in the controller box, and the spray gun motor shaft is connected with the spray gun Kato, control cylinder and spray gun are installed on the spray gun Kato, and spray gun inlet mouth and control cylinder are by hose connection.
6. numerical control glaze spraying machine according to claim 1, it is characterized in that described Workpiece Rotating platform places the oil-injection machine spraying position, comprises base, loam cake, rotating machine, roller, rotating machine is installed on the base, and the roller that rolls with the loam cake friction is housed on the rotating machine output shaft.
7. numerical control glaze spraying machine according to claim 1, it is characterized in that, described digital control system is installed on the fuselage front, respectively by data line and length feed motor, transverse feed motor, for the glaze motor, advance the glaze control valve, go out the glaze control valve, spray gun motor, control cylinder, rotating machine be connected.
CN 201320048164 2013-01-29 2013-01-29 Numerical control glaze spraying machine Expired - Fee Related CN203033902U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320048164 CN203033902U (en) 2013-01-29 2013-01-29 Numerical control glaze spraying machine

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Application Number Priority Date Filing Date Title
CN 201320048164 CN203033902U (en) 2013-01-29 2013-01-29 Numerical control glaze spraying machine

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CN203033902U true CN203033902U (en) 2013-07-03

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104311153A (en) * 2014-09-30 2015-01-28 湖南双龙智创自动化设备有限公司 Automatic out-glazing machine
CN113603508A (en) * 2021-08-09 2021-11-05 北京电子科技职业学院 Processing device for cultural and creative product containing traditional elements
CN118204222A (en) * 2024-05-21 2024-06-18 江苏瑞中德金属制品有限公司 Spraying device for processing anti-seismic bracket

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104311153A (en) * 2014-09-30 2015-01-28 湖南双龙智创自动化设备有限公司 Automatic out-glazing machine
CN113603508A (en) * 2021-08-09 2021-11-05 北京电子科技职业学院 Processing device for cultural and creative product containing traditional elements
CN118204222A (en) * 2024-05-21 2024-06-18 江苏瑞中德金属制品有限公司 Spraying device for processing anti-seismic bracket
CN118204222B (en) * 2024-05-21 2024-08-23 江苏瑞中德金属制品有限公司 Spraying device for processing anti-seismic bracket

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130703

Termination date: 20190129