CN102760614A - Manufacture method of cylindrical current fuse - Google Patents

Manufacture method of cylindrical current fuse Download PDF

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Publication number
CN102760614A
CN102760614A CN2012101282970A CN201210128297A CN102760614A CN 102760614 A CN102760614 A CN 102760614A CN 2012101282970 A CN2012101282970 A CN 2012101282970A CN 201210128297 A CN201210128297 A CN 201210128297A CN 102760614 A CN102760614 A CN 102760614A
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China
Prior art keywords
fuse
mentioned
scolding tin
cylindrical shell
hole
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CN2012101282970A
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CN102760614B (en
Inventor
笠原忠一
丰住晃之
小林启
加藤和行
盐泽正
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OKIAKA CO Ltd
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OKIAKA CO Ltd
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Abstract

The invention provides a manufacture method of a cylindrical current fuse. The cylindrical current fuse is characterized in that a fuse wire can be arranged aslant in a through hole of a ceramic cylinder in a tensional manner even if through hole inner edge portions at end faces of the ceramic cylinder are provided with corners, and the ends of the fuse wire are fixed to the end faces of the cylinder under a state that tension is applied to the fuse wire. The manufacture method of the cylindrical current fuse characterized by the structure that the fuse wire (16) is arranged aslant in the through hole (12) of the ceramic cylinder (11) in the tensional manner comprises the steps of forming soldering tins (15) on the through hole (12) edge portions at the two end faces of the cylinder (11) when fixing the fuse wire (16) through the through hole (12), tensioning the fuse wire (16) along the end faces of the cylinder (11) when fixing the fuse wire (16) through the through hole (12), heating the fuse wire (16) for enabling the fuse wire to be welded to the soldering tines (15) at the end faces of the cylinder, and cutting off the fuse wire (16).

Description

The manufacturing approach of tubular current fuse
Technical field
The present invention relates to be installed in substrate surface employed preferable the tubular current fuse and the manufacturing approach thereof of electronic equipment etc.
Background technology
Can be suggested various forms in the past to the small current fuse that printed base plate etc. carries out mounted on surface.For example in patent documentation 1, disclose in inside is provided with the housing body that is formed by pottery of tubular of through hole, to open and establish fuse, and make metal lid be entrenched in the tubular current fuse at the two ends of this housing body.
In patent documentation 2, disclose in the hollow space that makes the housing body that forms by pottery and the rectangular-shaped enclosure interior that form chimeric with lid, be provided with the tubular current fuse of fuse.For this tubular current fuse, there is the such problem of cost raising owing to the structure of complicated housing body and lid.
To this, because the tubular current fuse of record is to open the structure of establishing fuse on the inner through hole medium dip ground of ceramic cylinder in the patent documentation 1, so the structure of ceramic cylinder itself is more simple., the problem below the existence in the current fuse of this structure.That is, though in the ceramic cylinder through hole, it is good that edge portion is connected in the ceramic cylinder end face via the fillet (radius of curvature R) of appropriateness, and being formed uniformly this appropriate fillet (radius of curvature R) is difficult on making.
Ceramic product mean curvature radius R in reality is different, and the peritreme portion of running through that does not almost have radius of curvature R sometimes is near vertical (angle is sharpened).In this case, under the state that fuse is applied tension force, open when establishing,, have the problem of meeting damage fuse owing to produce friction at through hole inner peripheral portion (bight) fuse of ceramic cylinder.And if the fuse damage, thickness changes, and then resistance changes, and at the part current concentration of fuse damage, operating chacteristics is unstable, under the worst situation, also might cut off because of mechanical stress.
In addition, if do not damage fuse and open when establishing than loose ground, when chimeric lid, scolding tin fusion; Problem below existing, that is, not only fuse can relax; Fuse element length is unstable, and since fuse attached on the wall of ceramic cylinder inside, operating chacteristics is unstable sometimes.
Patent documentation 1: japanese kokai publication hei 6-342623 communique
Patent documentation 2: japanese kokai publication hei 8-162000 communique
Summary of the invention
The present invention is based on above-mentioned situation and proposes; Its purpose is; Provide a kind of peritreme portion of running through of ceramic cylinder end face not damage fuse; Open on the through hole medium dip of ceramic cylinder ground and to establish fuse, and this fuse is applied under the state of tension force, can the end of this fuse be fixed to the manufacturing approach of the tubular current fuse of above-mentioned body end surface.
The present invention is a kind of manufacturing approach of tubular current fuse; This tubular current fuse has on ceramic cylinder 11 inner through hole 12 medium dips ground opens the structure of establishing fuse 16; It is characterized in that; When making fuse 16 and fixedly, be formed with the scolding tin 15 (with reference to Fig. 5) of orifice ring shape in the edge portion of the through hole 12 of cylindrical shell 11 through through hole 12.Thus, can the edge portion of the through hole 12 that fuse 16 contacted be formed and the curved surface R of ceramic phase, can reduce the stress that puts on fuse 16, can prevent the damage of fuse 16 than the slyness of soft scolding tin.
In addition, it is characterized in that fuse 16 through through hole 12 and fixedly the time, is being stretched the end face of fuse 16 along ceramic cylinder 11, and 16 heating make the scolding tin 15 of its end face that is fused to cylindrical shell 11 to fuse, and cut-out fuse (with reference to Fig. 5).Thus, can be under the state that fuse 16 is applied tension force this fuse be tilted and do not have loosely to open and be located at through hole 12 inside, can prevent deterioration based on the lax operating chacteristics of fuse 16.In addition, because fuse 16 is cut off in scolding tin 15 parts of body end surface,, can simplify the structure of cylindrical shell 11 itself so need not fuse 16 is pulled out to the cylindrical shell outer peripheral face.
Description of drawings
Fig. 1 is the scolding tin that forms the orifice ring shape at the ceramic cylinder end face, opens the cutaway view in the stage of establishing and cutting off fuse.
Fig. 2 is the cutaway view that on the ceramic cylinder end face, disposes discoideus scolding tin plate.
Fig. 3 is the cutaway view of part that utilizes the covering through hole part of the die-cut scolding tin plate that is configured in body end surface of drill jig.
Fig. 4 is the cutaway view in stage that is formed with the scolding tin of orifice ring shape.
Fig. 5 is a cutaway view of opening the stage of establishing and cutting off fuse.
Fig. 6 is the cutaway view behind the cut-out fuse.
Fig. 7 is the cutaway view in the stage of chimeric lid in the cylindrical shell end.
Fig. 8 is the stereogram in the stage of chimeric lid in the cylindrical shell end.
Fig. 9 is the amplification view in the stage of and scolding tin joint lid chimeric in the cylindrical shell end.
Figure 10 is the figure of the variation of presentation graphs 7.
Embodiment
Below, with reference to Fig. 1~Figure 10 execution mode of the present invention is described.In addition, in each figure, identical or suitable member or the identical Reference numeral of element annotation are explained.
Fig. 1 representes the summary of tubular current fuse of the present invention.This fuse is the tubular current fuse, comprising: the cylindrical shell 11 of pottery; Be fixed in the electrode cap 18 at the two ends of this cylindrical shell; And be arranged in the inside through hole 12 of cylindrical shell and open obliquely and be located at electrode cap 18, the fuse between 18 16; It is characterized in that; This tubular current fuse comprises the scolding tin 15 that extends to the orifice ring shape that the inner surface ground of cylindrical shell 11 forms from the end face of cylindrical shell 11, fuse 16 (temporary fixed) is fixed on the end face side of the cylindrical shell of scolding tin 15.
And the end of fuse 16 does not reach the peripheral part of cylindrical shell 11.That is, the end of fuse 16 is fixed on the scolding tin 15 on the end face of being located at cylindrical shell 11, is cut off in the part that is fixed.After fixed cap 18 time, the scolding tin 15 that utilize to cover the edge portion of through hole 12 cover 18 interior scolding tin 19 fusions and the scolding tin 20 that becomes one with being seated in, the end of fuse 16 is connected and fixed on covers 18 inner surface (with reference to Fig. 7, Fig. 9).
Thus, fuse was pulled out to the outer peripheral face of cylindrical shell in the past, and was housed in the groove of being located at outer peripheral face etc. and temporary fixed, and the present invention can apply fuse under the state of tension force, the end of fuse is fixed in scolding tin 15 and is cut off.Thereby, fuse is being applied under the state of tension force, can tilt and not have loosely to open and establish, and need not be located at groove of cylindrical shell outer peripheral face in the past etc., can obtain the tubular current fuse of simplified construction.
Fig. 2~Figure 10 representes the manufacturing approach of the tubular current fuse of one embodiment of the invention.At first, as shown in Figure 2, prepare inner profile with through hole 12 and be the ceramic cylinder 11 of prism-shaped roughly.Then, the tabular scolding tin plate 13 of layout circle on the end face of cylindrical shell 11.Preferred scolding tin plate 13 has hardness in order to form slick and sly curved surface R in cylindrical shell edge portion, and use is 4%~15% scolding tin formation as unleaded Sn-Cu.
Then, as shown in Figure 3, utilize drill jig (punch press) 14 die-cut to through hole 12 on the scolding tin plate 13.Thus; Scolding tin plate 13 distortion, as shown in Figure 4, in the edge portion (bight) of the through hole 12 of the end face of ceramic cylinder 11; Form the scolding tin 15 of orifice ring shape, this scolding tin 15 constitutes by the scolding tin part 15a of ring-type with from the scolding tin part 15b that this scolding tin part 15a extends to the inner peripheral surface of through hole.As above-mentioned, through utilizing drill jig 14 die-cut tabular scolding tin, the opening portion of cylindrical shell 11 is covered by scolding tin 15, extends to the curved surface R of internal face ground formation slyness from the end face of cylindrical shell 11.Embodiment illustrated is only represented an end face of cylindrical shell 11, but forms scolding tin 15 in the both ends of the surface of cylindrical shell 11.
Then, as shown in Figure 5, fuse 16 opened obliquely be located in the through hole 12.Particularly, utilize not shown drill jig to keep cylindrical shell 11, make the through hole 12 of fuse 16 through cylindrical shell 11.Keep the both ends of fuse 16, make the end face of the both ends of fuse 16, apply tension force F to almost parallel and opposite direction with respect to ceramic cylinder.That is, in the not shown end of fuse 16, to applying tension force with the tension force F almost parallel of illustrated end and opposite direction.Fuse 16 keeps tension force F open contact scolding tin 15 under the state of establishing with tension force F.Sliding in state of tension force F is moving to be contacted with scolding tin 15 to fuse 16 bearing, yet scolding tin 15 is the scolding tin of hard, is formed with slick and sly curved surface R in inner peripheral portion, therefore, compares with the bight of in the past ceramic cylinder, can reduce friction and the amount of damage.In addition, for tension force F, be enough with the less tension force that can make 16 of fuses be set as unflagging degree.
In this stage, make the top of heating head 17 contact the fuse 16 on the scolding tin 15a.Contact portion moment on the heating head top of fuse 16 is heated to more than the fusing point of scolding tin.Through this heating, fuse 16 is fused to scolding tin 15a, and in addition, fuse is softening at the head portion of heating head.Because fuse 16 utilizes tension force F to stretch, so in the head portion of heating head, i.e. softening part, fuse is cut off.Fig. 6 representes the state after the cut-out of fuse 16.Under this state, the end 16a of fuse 16 is fixed on the end face of ceramic cylinder 11, tilts and do not have loosely to be opened to be located in the through hole 12 while this fuse 16 is kept tension force F.Embodiment illustrated is only represented an end face of ceramic cylinder 11, yet forms fuse fixed part 16a in the both ends of the surface of ceramic cylinder 11.Scolding tin 15 is projected into through hole 12 inside owing to the pressing force and the heating of heating head 17 are out of shape.The scolding tin of being given prominence to 15 is filled in the through hole 12 when comprising fuse 16.
In addition, in the manufacturing approach of current fuse, cutting off fuse has the whole bag of tricks.At first, the method for utilizing cutter to cut off is arranged.In addition, under the situation of utilizing cutter to cut off, because blade has the life-span, so need periodic replacement.Then, the method that has the tensile load utilized to cut off.But, in this case, for example need the load of 1kg for the fuse maximum gauge, on equipment cost bigger, in addition because breaking load puts on fuse integral body, so when fuse extended, breaking portion might be not necessarily.The method of cutting off through the conquassation fuse is also arranged.But, existing fuse is caused crooked equivalent damage, characteristic reduces such problem.For said method, push the power of fuse and the heat of welding because utilize, cut off through tension force at the softening point of fuse, damage the such problem of fuse so do not produce, can easily cut off with easy device structure.
Then, like Fig. 7 and shown in Figure 8, the lid 18 that inside is comprised scolding tin 19 is embedded in the both ends of ceramic cylinder 11.In Fig. 8, the state that expression fuse end 16a exposes, but shown in Fig. 6 etc., all or part of of fuse end 16a covered by scolding tin 15a.Then, heating covers 18 makes scolding tin 19,15 fusions, fuse end 16a is engaged in covers 18.This STA representation is in Fig. 9.Here, scolding tin 20 forms through scolding tin 19,15 fusions.The manufacturing process that in the chimeric operation of this lid, accomplishes current fuse of the present invention.In addition, carve at this moment, fuse 16 is more or less lax from state shown in Figure 6, but slack is very little.And, because utilizing the scolding tin 19,15 of identical material to be the embedding shape, fuse end 16a is fixed, so can not contain organic matter etc., make operating chacteristics good.In addition, also can shown in figure 10ly in lid 18, form protuberance 18c.Thus, the lid 18 that is entrenched in the end of cylindrical shell 11 is difficult to extract.In addition, in Fig. 7, Figure 10, illustrate the inner scolding tin 19 of lid, yet the amount that needs only the scolding tin of the initial orifice ring shape that forms enough is used to connect fuse 16 and lid 18, just can omit the scolding tin 19 that covers 18 inside.
According to the manufacturing approach of above-mentioned current fuse, through the peritreme portion of running through, utilize drill jig die-cut and form scolding tin in body end surface, regardless of the shape of the edge portion (bight) of bottom ceramic cylinder, all the inner peripheral portion at scolding tin forms slick and sly curved surface R.Thus, the peritreme portion of running through that fuse is contacted becomes slick and sly curved surface R, and can form the scolding tin more soft than pottery, puts on the stress of fuse in the time of can reducing fixing fuse, can reduce the damage of fuse.In addition, more preferably and with the scolding tin that utilizes the orifice ring shape cover the said method of inner peripheral portion and the structure that is pre-formed the fillet (radius of curvature R) of appropriateness in the inner peripheral portion and the outer peripheral edges portion of ceramic cylinder.
In addition; Making fuse pass through through hole and fixedly the time, fuse being stretched along body end surface, fuse is fixed on the scolding tin of body end surface; And, can under the state that fuse is applied tension force, this fuse be tilted and not have loosely to open to be located in the through hole through cutting off fuse.Thus, can reduce deterioration based on the operating chacteristics that causes contact through hole internal face etc. because of fuse is lax.
In addition, when fixing fuse, fuse partly is cut off at the scolding tin of body end surface.Thus, need not fuse is pulled out to the cylindrical shell outer peripheral face, do not need groove 2 necessary in the patent documentation 1, can simplify the structure of cylindrical shell itself, can simplify manufacturing process.Thereby, according to the present invention, be easy to operation, the little tubular current fuse of deviation that can the volume production operating chacteristics through automation.
An execution mode of the present invention more than has been described, but the present invention is not limited to above-mentioned execution mode, in the scope of its technological thought, certainly implements with various mode.
Utilizability on the industry
The present invention can be used in manufacturing for the preferable tubular current fuse of mounted on surface.

Claims (7)

1. the manufacturing approach of a tubular current fuse, this tubular current fuse have on the inner through hole medium dip ground of ceramic cylinder opens the structure of establishing fuse, it is characterized in that,
Make above-mentioned fuse through above-mentioned through hole and fixedly the time, be pre-formed scolding tin, utilizing above-mentioned scolding tin to fix above-mentioned fuse in the peritreme portion of running through of above-mentioned cylindrical shell both ends of the surface.
2. the manufacturing approach of tubular current fuse according to claim 1 is characterized in that,
Making above-mentioned fuse through above-mentioned through hole and fixedly the time, above-mentioned fuse is stretched along above-mentioned cylindrical shell both ends of the surface, above-mentioned fuse is fixed on the above-mentioned scolding tin of above-mentioned cylindrical shell both ends of the surface, and cuts off above-mentioned fuse.
3. the manufacturing approach of tubular current fuse according to claim 1 is characterized in that,
Configuration scolding tin plectane on above-mentioned body end surface; Utilize drill jig on above-mentioned scolding tin plectane, to carry out die-cut to above-mentioned through hole; Thus; The above-mentioned peritreme portion of running through in above-mentioned body end surface forms above-mentioned scolding tin, and the scolding tin of the above-mentioned through hole inner peripheral surface that this scolding tin partly extends by the scolding tin part on the ring with from this scolding tin partly constitutes.
4. the manufacturing approach of tubular current fuse according to claim 1 is characterized in that,
It is that 4%~15% scolding tin forms that above-mentioned scolding tin uses Sn-Cu unleaded and that have hardness.
5. a tubular current fuse comprises: the cylindrical shell of pottery; Be fixed on the electrode cap at the two ends of this cylindrical shell; And be set at the inside of above-mentioned cylindrical shell and open and to be located at the fuse between the above-mentioned electrode cap, it is characterized in that,
This tubular current fuse comprises from the end face of above-mentioned cylindrical shell and extends to the inner surface of above-mentioned cylindrical shell and the scolding tin that forms,
Above-mentioned fuse is fixed on the end face side of the above-mentioned cylindrical shell of above-mentioned scolding tin.
6. tubular current fuse according to claim 5 is characterized in that,
The peripheral part of the above-mentioned cylindrical shell of end no show of above-mentioned fuse.
7. tubular current fuse according to claim 5 is characterized in that,
The scolding tin that above-mentioned fuse runs through peritreme portion by covering with fill in the scolding tin fusion in the electrode cap and the scolding tin that becomes one is fixed.
CN201210128297.0A 2011-04-28 2012-04-27 The manufacture method of tubular current fuse Active CN102760614B (en)

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JP2011100281A JP5740768B2 (en) 2011-04-28 2011-04-28 Manufacturing method of cylindrical current fuse
JP2011-100281 2011-04-28

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CN102760614B CN102760614B (en) 2016-06-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107958815A (en) * 2016-10-14 2018-04-24 通用汽车环球科技运作有限责任公司 Fuse element and manufacture method
CN114245763A (en) * 2019-08-22 2022-03-25 恩德莱斯和豪瑟尔欧洲两合公司 Component that can be soldered using SMD technology and method for producing a component that can be soldered using SMD technology

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JP6373640B2 (en) * 2014-05-12 2018-08-15 Koa株式会社 Manufacturing method of cylindrical current fuse
KR102066173B1 (en) 2019-05-14 2020-01-14 한국단자공업 주식회사 High voltage fuse
JP7302627B2 (en) * 2021-06-11 2023-07-04 株式会社プロテリアル Wire connection structure, wire connection method, medical device, and method for manufacturing medical device

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JPH06342623A (en) * 1993-06-01 1994-12-13 S O C Kk Chip fuse
US6147585A (en) * 1997-01-30 2000-11-14 Cooper Technologies Company Subminiature fuse and method for making a subminiature fuse
EP0935809B1 (en) * 1996-10-31 2001-03-28 Wickmann-Werke GmbH Electrical fuse
CN1812037A (en) * 2004-12-03 2006-08-02 利特尔保险丝有限公司 Fuse with expanding solder
CN101807500A (en) * 2009-02-13 2010-08-18 Aem科技(苏州)有限公司 Surface mounting fuse protector and manufacturing method thereof

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Publication number Priority date Publication date Assignee Title
US5235307A (en) * 1992-08-10 1993-08-10 Littelfuse, Inc. Solderless cartridge fuse
JPH06342623A (en) * 1993-06-01 1994-12-13 S O C Kk Chip fuse
EP0935809B1 (en) * 1996-10-31 2001-03-28 Wickmann-Werke GmbH Electrical fuse
US6147585A (en) * 1997-01-30 2000-11-14 Cooper Technologies Company Subminiature fuse and method for making a subminiature fuse
CN1812037A (en) * 2004-12-03 2006-08-02 利特尔保险丝有限公司 Fuse with expanding solder
CN101807500A (en) * 2009-02-13 2010-08-18 Aem科技(苏州)有限公司 Surface mounting fuse protector and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107958815A (en) * 2016-10-14 2018-04-24 通用汽车环球科技运作有限责任公司 Fuse element and manufacture method
CN114245763A (en) * 2019-08-22 2022-03-25 恩德莱斯和豪瑟尔欧洲两合公司 Component that can be soldered using SMD technology and method for producing a component that can be soldered using SMD technology
US11901149B2 (en) 2019-08-22 2024-02-13 Endress+Hauser SE+Co. KG Component that can be soldered in SMD technology and method for producing a component that can be soldered in SMD technology

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JP5740768B2 (en) 2015-07-01
JP2012234624A (en) 2012-11-29
CN102760614B (en) 2016-06-22

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