CN102757676A - Low-emissivity nano-coating and preparation method and application thereof - Google Patents
Low-emissivity nano-coating and preparation method and application thereof Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 34
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- 238000000576 coating method Methods 0.000 claims abstract description 31
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- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 4
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- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 2
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- 239000011858 nanopowder Substances 0.000 abstract 1
- 239000000080 wetting agent Substances 0.000 abstract 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 18
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- 239000011787 zinc oxide Substances 0.000 description 9
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Landscapes
- Paints Or Removers (AREA)
Abstract
The invention discloses a low-emissivity nano-coating and a preparation method and an application thereof. The coating comprises a coating agent and additives, wherein the coating agent is any one of aqueous coating agents and oily coating agents; the additives include a filler, a wetting and dispersing agent, a cross-linking agent, a defoaming agent and a solvent; and the filler is GaZO nanopowder. The particle size of the coating is less than 100 nm, the viscosity is 8 to 15 cP, the surface tension is 20 to 36 mN/m, and the weight percentage content of the solid phase is 1 to 60 wt%. The coating is suitable for making thermal infrared invisible camouflages, camouflage nets, tents and the like, is invisible to visible light, near-infrared light (wavelength of 0.38 to 2.5 mum) and infrared light (wavelength of 8 to 14 mum) while retaining the original physochemical properties, has no bad impact on wear comfort, and has a significant application value.
Description
Technical Field
The invention relates to a low-emissivity nano coating and a preparation method and application thereof.
Background
With the development of the infrared detection technology and the guidance technology, the spatial resolution of a thermal infrared imaging instrument working in an infrared band (with the wavelength of 8-14 mu m) reaches 0.1-0.2 mrad, and the temperature resolution reaches 0.1-0.3 ℃. The infrared stealth technology is taken as an important factor for improving the survival ability, the penetration ability and the operational efficiency of the operational unit, thereby causing high importance of all countries, and the importance of the infrared stealth technology in the modern information operations is increased day by day. The infrared stealth technology can be roughly summarized into three aspects of changing infrared radiation wave bands, reducing infrared radiation intensity and adjusting infrared radiation transmission processes. The infrared radiation intensity of the target surface can be reduced by coating the infrared stealth coating on the target surface, and the research on the low-emissivity coating is the key of the preparation research on the infrared stealth coating. Wherein, the wave band of 8-14 μm is one of the important wave bands of infrared thermal imaging.
The infrared stealth paint generally consists of a coating agent and an additive. The coating agent is a high-molecular coating agent with certain infrared transparency; the additive comprises: fillers, wetting dispersants, defoamers, crosslinkers, solvents, diluents, and the like; the filler comprises metal filler and semiconductor filler. Research shows that the coating agent has an influence on the coating emissivity of over 60 percent, and most of common coating agents have high infrared emissivity, so that the requirement of low emissivity of infrared stealth is difficult to meet. Some researchers have synthesized infrared transparent coating agents to reduce the coating emissivity, and the modified ethylene propylene diene monomer is the most typical, but has the disadvantage of low adhesive strength and easy falling off in practical application. The polymer conductive coating agent has the problems of no high temperature resistance, poor aging resistance and the like. Among a plurality of fillers, the metal filler is the most reported low-emissivity filler so far, and has the defects that the metal filler has high reflectivity, is not beneficial to the multi-band compatibility stealth of visible light, radar, laser and the like, and is easy to oxidize in the air, so that the infrared emissivity of the metal filler is greatly improved; meanwhile, after the low-emissivity coating made of the metal filler is coated on a fabric, the fabric feels hard, and the adhesion fastness cannot meet the actual requirement. The combination of the semiconductor filler and the infrared transparent coating agent can effectively overcome the above disadvantages, and thus becomes an important point of research and application. The effective selection of different types, granularities and addition of semiconductor fillers is optimally combined with the infrared transparent coating agent, and the key points for preparing the low-emissivity coating and realizing infrared stealth are realized.
The doped semiconductor filler is one of infrared stealth materials with excellent comprehensive performance. The more studied doped semiconductor materials are ITO (indium tin oxide) and ATO (tin antimony oxide). As the raw materials In and Sn for preparing ITO and ATO belong to rare metals, the manufacturing cost is increased, and the application of ITO and ATO is not facilitated. ZAO (aluminum-doped zinc oxide) is a novel semiconductor stealth material, has lower cost compared with ITO and ATO, and is considered as a doped semiconductor material with wide development prospect; the disadvantage is that the emissivity of the coating prepared from it is high. The Zinc Oxide Co-doped Gallium Aluminum (Gallium and Aluminum Co-doped Zinc Oxide, GAZO) is a semiconductor material with low emissivity, and researches on GAZO at home and abroad are mostly concentrated on GAZO sputtering films, but researches on applying GAZO powder as a filler to infrared stealth materials are not reported yet.
Disclosure of Invention
The invention aims to provide a low-emissivity nano coating and a preparation method and application thereof.
The nano GAZO powder provided by the invention is prepared from the following raw materials: ga. Al, Ga2O3、Al2O3And ZnO.
In the nano GAZO powder, the dosage parts of the raw materials are respectively as follows: ga: 0.1-2 parts by weight of Al: 0.1 to 2 parts by weight of Ga2O3: 0.1-3 parts by weight of Al2O3: 0.1-3 parts by weight, ZnO: 90-99.6 parts by weight; the following raw materials are preferably selected in parts by weight: ga: 1 part by weight, Al: 1 part by weight of Ga2O3: 1 part by weight of Al2O3: 1 part by weight, ZnO: 96 parts by weight;
the particle size of the nano GAZO powder is 20-200nm, in particular 150-180 nm.
The method for preparing the nano GAZO powder comprises the following steps: under the protection of inert atmosphere, the raw materials are uniformly mixed, and then are quenched after heat preservation for 0.5 to 3 hours at the temperature of 1000-1400 ℃, so that the nano GAZO powder is obtained.
After the quenching step, the obtained product can be ground and filtered according to actual needs. The inert atmosphere may be specifically a nitrogen atmosphere or an argon atmosphere.
The nano coating provided by the invention comprises a coating agent and an additive;
wherein the coating agent is selected from any one of water-based coating agents and oil-based coating agents;
the nano-coating may also consist of only the above components.
The additives comprise a filler, a wetting dispersant, a cross-linking agent, a defoaming agent and a solvent;
the filler is nano GAZO powder;
the wetting dispersant is selected from BYK-9076, BYK-9077,Dispers 610、Dispers610S、Dispers 651、Dispers 652、Dispers 700、Dispers 710、Dispers 715W、Dispers 735W、Dispers 740W、Dispers 745W、Dispers 750W、Dispers 752W、Dispers 760W、Surfynol CT-324、Surfynol CT-136、DISPERBYK-190、DISPERBYK-191、DISPERBYK-2010、DISPERBYK-2090、DISPERBYK-2091、DISPERBYK-2095、DISPERBYK-107、BYK-P105、IrgaflowTM100、IrgaflowTM110、Wet KL245、Wet KL280、Wet250、Wet 260、Wet 265、Wet 265、Wet 270、Wet 280、Wet 500、AD41-5033、Wet 505、FSO、FSA、FSN、FSP、Tergitol NP-10、4430、4432、4434, at least one of Surfynol 420, Surfynol 440, Surfynol 465, Surfynol 485, and Surfynol 104E;
the cross-linking agent is selected from BYK-4500, BYK-4510,Rad 2100、Rad 2200N、Rad 2250、Rad 2300、At least one of Rad 2500, Printofix Fixing agnet ZF;
the defoaming agent is selected from BYK-011, BYK-012, BYK-016, BYK-020, BYK-022, BYK-088, BYK-072, BYK-085, BYK-C, BYK,Foamex 810、TEGO Foamex 825、Foamex 822、Foamex 845、At least one of Foamex 1488, Surfynol DF-110D, Surfynol DF-75;
wherein the products of DISPERBYK and BYK are provided by BYK company;the product of (a) is supplied by Goldschmidt chemical company;the products of (a) are offered by dupont; tergitol NP-10 is supplied by Dow corporation; the product of Surfynol is provided by U.S. gas chemical products;is provided by 3M company; irgaflowTMThe product of (a) is provided by basf taffy;
the solvent is at least one selected from deionized water, distilled water, ethyl acetate, methyl acetate, butyl acetate, propylene glycol methyl ether acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether, benzene, toluene, xylene, cyclohexane, methylcyclohexane, p-chlorotrifluoromethane, isopropyl acetate, 1, 1, 1-trichloromethane, methyl isobutyl ketone and tert-butyl acetate;
the aqueous coating agent is selected fromN96101、N96110、At least one of N96111, Impranil DLC-F, MW-713;
the oily coating agent is selected from EEA NUC 4107, SIS 1105, SIS 1106,G1643MPolymer、D1161J、at least one of D1702H;
wherein,the products of (a) are supplied by Clariant corporation; MW-713 is supplied by Shanghai Mowang composite science and technology, Inc.; the product of SIS is provided by the Yueyang petrochemical;the products of (a) are provided by the american kraton polymers corporation; EEANUC 4107 is provided by NUC corporation of Japan;
the additive consists of the filler, a wetting dispersant, a cross-linking agent, a defoaming agent and a solvent;
the mass ratio of the coating agent to the additive is 5-30: 70-95, preferably 15: 85 (the mass referred to here is the total mass of all components belonging to the coating agent or additive);
in the additive, the mass ratio of the filler, the wetting dispersant, the cross-linking agent, the defoaming agent and the solvent is 1.75-14: 0.1-2: 0.1-3: 0.1-1: 65-82.95, preferably 8: 1: 0.5: 75.
The particle size of the nano coating is less than 100nm, the viscosity is 8-15 cP, the surface tension is 20-36 mN/m, the mass percentage content of a solid phase is 1-60%, and the storage time at normal temperature is not less than 6 months; the average resistivity of the coating was 4.5X 10-3Ω·cm。
The method for preparing the nano coating provided by the invention comprises the following steps: and mixing the components and then carrying out ball milling to obtain the nano coating.
In the ball milling step, the rotating speed of the ball mill is 500-6000 r/min, and the time is 1-24 hr; the mass ratio of all materials consisting of the components to the grinding balls used in the ball milling step is 2: 1-1: 3, preferably 1: 1-1: 1.5; the material for forming the grinding ball is silicon carbide, zirconium oxide or boron carbide; the particle size of the grinding ball is 0.03-2 mm, preferably 0.04-0.8 mm.
In practical operation, the mixing step may specifically include the following steps:
1) mixing 30-85 parts by weight of the solvent, 0.1-20 parts by weight of the wetting dispersant and 5-70 parts by weight of the GAZO powder, and carrying out ball milling, wherein the ball milling is stopped when the particle size of the GAZO powder is 10-100 nm, so as to obtain GAZO concentrated slurry;
2) mixing 30-90 parts by weight of the solvent, 0.1-20 parts by weight of the defoaming agent and 30-92 parts by weight of the coating agent, and performing ball milling to obtain a coating agent dispersion; in the ball milling step, the rotating speed of the ball mill is 500-6000 r/min, the time is 0.1-1 hr, and 0.3-0.8 hr is preferred;
3) mixing 1-95 parts by weight of the solvent, 0.1-20 parts by weight of the cross-linking agent, 1-80 parts by weight of the GAZO concentrated slurry obtained in the step 1) and 1-80 parts by weight of the coating agent dispersoid obtained in the step 2), and performing ball milling to obtain the nano coating.
In the step 1), the mass percentage of the solid phase in the GAZO concentrated slurry is 10-80%, preferably 40-60%;
in the step of mixing 30-85 parts by weight of the solvent, 0.1-20 parts by weight of the wetting dispersant and 5-70 parts by weight of the GAZO powder for ball milling, the rotating speed of a ball mill is 500-6000 r/min, and the ball milling time is 2-48 hours, preferably 4-32 hours;
in the step 2), in the step of mixing 30-90 parts by weight of the solvent, 0.1-20 parts by weight of the defoaming agent and 30-80 parts by weight of the coating agent for ball milling, the rotating speed of the ball mill is 500-6000 r/min, and the time is 0.1-1 hr, preferably 0.3-0.8 hr;
in the step 3), in the step of mixing 30-90 parts by weight of the solvent, 0.1-20 parts by weight of the defoaming agent and 30-80 parts by weight of the coating agent for ball milling, the rotating speed of the ball mill is 500-6000 r/min, and the ball milling time is 1-24hr, preferably 2-18 hr.
The fabric with the infrared stealth function takes the nano coating provided by the invention as a coating; and the application of the nano coating in preparing the fabric with the infrared stealth function also belong to the protection scope of the invention. Wherein the base material in the fabric is selected from at least one of woven fabric, knitted fabric, non-woven fabric, synthetic leather, glass and metal skin; the surface coating color fastness of the fabric is grade 4; the average transmittance of the fabric in a visible light band and a near infrared band with the wavelength of 0.38-2.5 mu m is more than 90%; the average emissivity of the coating in an infrared band with the wavelength of 8-14 mu m is 0.5-0.75.
Compared with the prior art, the invention has the following advantages:
1. the low-emissivity nano coating prepared by the method has the advantages of particle size of less than 100nm, viscosity of 8-15 cP, surface tension of 20-36 mN/m, adjustable solid phase mass percentage content within the range of 1-60 wt%, capability of being stored at normal temperature for more than 6 months, stable system and convenience in transportation.
2. The nano coating prepared by the method is coated on the surfaces of woven cloth, knitted cloth, non-woven cloth or synthetic leather by adopting the modes of digital spray painting, screen printing, blade coating, spraying, padding and the like, and then is dried or hot-pressed to prepare the low-emissivity coated fabric with the infrared stealth function. The nano coating of the invention does not need to be washed by water after being dried or hot pressed, so the environmental pollution can be greatly reduced, the obtained coating is soft and firm, and the nano coating can be produced in large scale and has very high application prospect.
3. The color fastness of the surface coating of the coated fabric prepared by the nano coating can reach 4 levels; strong adhesive force, abrasion resistance, soft hand feeling, water resistance and heat resistance; the average transmittance in a visible light band and a near infrared band (with the wavelength of 0.38-2.5 mu m) is up to more than 90 percent; the average resistivity of the coating was 4.5X 10-3Omega cm; the average emissivity in an infrared band (with the wavelength of 8-14 mu m) is 0.5-0.75 and is adjustable. The invention can be applied to the surfaces of various materials needing infrared stealth and has wide application field.
The low-emissivity coating material prepared by the method is suitable for manufacturing thermal infrared camouflage clothes, camouflage nets, tents and the like, can be compatible with multispectral camouflage of visible light, near infrared (with the wavelength of 0.38-2.5 microns) and infrared (with the wavelength of 8-14 microns) on the basis of not reducing the physical and chemical properties of the original product, and does not influence the wearing comfort. The invention can be widely applied to the infrared stealth and photoelectric stealth engineering field of individual soldiers and weaponry, and is also suitable for the heat insulation and other related fields of building glass, automobile glass, metal skin and the like.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples, but the present invention is not limited to the following examples. The method is a conventional method unless otherwise specified. The starting materials are commercially available from the open literature unless otherwise specified. In the ball milling step of the following examples, zirconia was used as a material for forming the balls, and the balls had a particle size of 0.05 mm.
Example 1 preparation of GAZO powder
Under the protection of argon atmosphere, 1 weight part of Ga, 1 weight part of Al and 1 weight part of Ga2O31 part by weight of Al2O3And 96 parts by weight of ZnO, grinding, keeping the temperature at 1200 ℃ for 1 hour, quenching, grinding for 24 hours, and filtering to obtain the GAZO powder provided by the invention. The particle size of the GAZO powder was 180 nm.
Example 2 preparation of GAZO powder
Under the protection of argon atmosphere, 0.1 weight part of Ga, 2 weight parts of Al and 3 weight parts of Ga2O30.1 part by weight of Al2O3And 94.8 parts by weight of ZnO, grinding, keeping the temperature at 1400 ℃ for 0.5 hour, quenching, grinding for 24 hours, and filtering to obtain the GAZO powder provided by the invention. The particle size of the GAZO powder was 150 nm.
Example 3 preparation of GAZO powder
Under the protection of argon atmosphere, 2 parts by weight of Ga, 0.1 part by weight of Al and 0.1 part by weight of Ga2O33 parts by weight of Al2O3And 94.8 parts by weight of ZnO, grinding, keeping the temperature at 1200 ℃ for 3 hours, quenching, grinding for 24 hours, and filtering to obtain the GAZO powder provided by the invention. The particle size of the GAZO powder was 160 nm.
Example 4 preparation of Nanopating
(1) Aqueous GAZO concentrate slurry preparation
Weighing 45 parts by weight of deionized water as a solvent and 10 parts by weight of a wetting dispersant DISPERBYK-190, sequentially adding into a ball mill, and uniformly mixing, wherein the rotating speed of the ball mill is 5500 r/min; then, 45 parts by weight of GAZO powder prepared in example 1 was ground in a ball mill for 24 hours to make the particle size of the GAZO powder more uniform to 100 nm; and carrying out suction filtration and secondary grinding to prepare aqueous GAZO concentrated slurry with the solid phase mass percentage of 50 wt%.
(2) Preparation of coating agent dispersions
Weighing10 parts by weight of deionized water as a solvent, 88 parts by weight of an aqueous coating agent Impranil DLC-F, 2 parts by weight of a defoaming agentAnd sequentially adding Foamex 845 into a ball mill for co-dispersion, wherein the rotating speed of the ball mill is 1000r/min, the dispersion time is 0.5hr, and the obtained coating agent dispersion with the solid phase mass content of 50 wt% is reserved for the next working procedure for later use.
(3) Preparation of coatings
59 parts by weight of deionized water serving as a solvent, 1 part by weight of a cross-linking agent BYK-4500, 10 parts by weight of aqueous GAZO concentrated slurry and 30 parts by weight of a coating agent dispersoid are sequentially put into a ball mill for ball milling, wherein the rotating speed of the ball mill is 5000r/min, and the ball milling time is 12 hours. Wherein, the material of the grinding ball is zirconia, and the mass ratio of all materials to the grinding ball is 1: 1. And then carrying out suction filtration and secondary grinding to obtain the water-based low-emissivity nano coating with the solid-phase mass percentage content of 20 wt%.
Example 5 preparation of Nanopating
(1) Aqueous GAZO concentrate slurry preparation
Weighing 60 parts by weight of deionized water as a solvent and 3 parts by weight of wetting dispersantDispers 610, adding the materials into a ball mill in sequence and mixing the materials evenly, wherein the rotating speed of the ball mill is 6000 r/min; then 37 parts by weight of GAZO powder prepared in example 1 was ground in a ball mill for 12hr to make the particle size of the GAZO powder more uniform to 100 nm; and carrying out suction filtration and secondary grinding to prepare aqueous GAZO concentrated slurry with the solid phase mass content of 40 wt%.
(2) Preparation of coating agent dispersions
Weighing 12 parts by weight of deionized water as a solvent and 87 parts by weight of aqueous coating agentN96101, 1 part by weight of defoaming agent BYK-011, and sequentially adding the defoaming agent BYK-011 into a ball mill for common dispersion, wherein the rotating speed of the ball mill is 800r/min, the dispersion time is 0.8hr, and the obtained coating agent dispersion with the solid phase mass content of 50 wt% is reserved for the next working procedure for later use.
(3) Preparation of coatings
Weighing 49 parts by weight of deionized water as a solvent, 1 part by weight of a crosslinking agent Printofix Fixing agnet ZF, 15 parts by weight of aqueous GAZO concentrated slurry and 35 parts by weight of a coating agent dispersoid, and sequentially putting the mixture into a ball mill for ball milling, wherein the rotating speed of the ball mill is 6000r/min, and the ball milling time is 4 hours. Wherein, the material of the grinding ball is zirconia, and the mass ratio of all materials to the grinding ball is 1: 1. And then carrying out suction filtration and secondary grinding to obtain the water-based low-emissivity nano coating with the solid phase mass content of 24 wt%.
Example 6 preparation of Nanopating
(1) Aqueous GAZO concentrate slurry preparation
Weighing 35 parts by weight of deionized water as a solvent and 10 parts by weight of wetting dispersant DISPERBYK-2010, sequentially adding into a ball mill, and uniformly mixing, wherein the rotating speed of the ball mill is 5000 r/min; then, 55 parts by weight of GAZO powder prepared in example 2 was ground in a ball mill for 30 hours to make the particle size of the GAZO powder more uniform to 80 nm; and carrying out suction filtration and secondary grinding to prepare aqueous GAZO concentrated slurry with the solid phase mass content of 60 wt%.
(2) Preparation of coating agent dispersions
Weighing 8 parts by weight of deionized water as a solvent, 91.5 parts by weight of water-based coating agent MW-713 and 0.5 part by weight of defoaming agentAnd sequentially adding Foamex 822 into a ball mill for co-dispersion, wherein the rotating speed of the ball mill is 1500r/min, the dispersion time is 0.3hr, and the obtained coating agent dispersion with the solid phase mass content of 50 wt% is reserved for the next working procedure for later use.
(3) Preparation of coatings
Weighing 39 parts by weight of deionized water as a solvent, 1 part by weight of a crosslinking agent Printofix Fixing agnet ZF, 15 parts by weight of aqueous GAZO concentrated slurry and 35 parts by weight of a coating agent dispersoid, and sequentially putting the mixture into a ball mill for ball milling, wherein the rotating speed of the ball mill is 4000r/min, and the ball milling time is 18 hours. Wherein, the material of the grinding ball is silicon carbide, and the mass ratio of all materials to the grinding ball is 1: 1.2. And carrying out suction filtration and secondary grinding to obtain the water-based low-emissivity nano coating with the solid-phase mass content of 26 wt%.
Example 7 preparation of Nanopating
(1) Preparation of oily GAZO concentrated slurry
Weighing 32 parts by weight of solvent xylene, 14 parts by weight of solvent cyclohexane and 14 parts by weight of wetting dispersant DISPERBYK-107, sequentially putting the materials into a ball mill, and uniformly mixing the materials, wherein the rotating speed of the ball mill is 5800 r/min; then 40 parts by weight of the nano GAZO powder prepared in the example 2 is put into a ball mill to be ground for 22 hours, so that the grain diameter of the GAZO powder is more uniform and is 100 nm; performing suction filtration and secondary grinding to prepare oily GAZO concentrated slurry with the solid phase mass content range of 50 wt%;
(2) preparation of coating agent dispersions
Weighing 48 parts by weight of solvent xylene and 20 parts by weight of solvent cyclohexane; 2 parts by weight of defoaming agent BYK-088 are sequentially added into a ball mill for premixing, and then 30 parts by weight of oily coating agent SIS 1106 is added into the ball mill for common dispersion, wherein the rotating speed of the ball mill is 1800r/min, the dispersion time is 0.8hr, and the coating agent dispersion with the solid phase mass content of 30 wt% is obtained and is reserved for the next working procedure for standby.
(3) Preparation of coatings
Weighing 27 parts by weight of solvent xylene and 11 parts by weight of solvent cyclohexane; 2 parts by weight of cross-linking agent BYK-4510, 10 parts by weight of oily GAZO concentrated slurry and 50 parts by weight of coating agent dispersoid are sequentially put into a ball mill for ball milling, the rotating speed of the ball mill is 5000r/min, and the ball milling time is 12 hours. Wherein, the material of the grinding ball is silicon carbide, and the mass ratio of all materials to the grinding ball is 1: 1.2. And then carrying out suction filtration and secondary grinding to obtain the oily low-emissivity nano coating with the solid phase mass content of 20 wt%.
Example 8 preparation of Nanopating
(1) Preparation of oily GAZO concentrated slurry
Weighing 28 parts by weight of solvent xylene, 12 parts by weight of solvent cyclohexane, 3 parts by weight of wetting dispersant DISPERBYK-2091 and 7 parts by weight of DISPERBYK-2095, sequentially putting into a ball mill, and uniformly mixing, wherein the rotating speed of the ball mill is 6000 r/min; then, 50 parts by weight of the nano GAZO powder prepared in the example 3 is put into a ball mill to be ground for 15 hours, so that the grain diameter of the GAZO powder is more uniform and is 100 nm; performing suction filtration and secondary grinding to prepare oily GAZO concentrated slurry with the solid phase mass content range of 55 wt%;
(2) preparation of coating agent dispersions
Weighing 49 parts by weight of solvent toluene and 20 parts by weight of solvent cyclohexane; 1 part by weight of defoaming agent BYK-072 is added into a ball mill in sequence for premixing, and then 30 parts by weight of oily coating agent is addedG1643M Polymer, adding into ball mill for common dispersion, the rotation speed of ball mill is 2000r/min, the dispersion time is 0.5hr, and obtaining coating agent dispersion with solid phase mass content of 30 wt% for next working procedure for standby.
(3) Preparation of coatings
Weighing 20 parts by weight of solvent xylene and 9 parts by weight of solvent cyclohexane; 1 part by weight of a crosslinking agentAnd sequentially putting 15 parts by weight of oily GAZO concentrated slurry and 55 parts by weight of coating agent dispersoid into a ball mill for ball milling, wherein the rotating speed of the ball mill is 6000r/min, and the ball milling time is 4 hours. Wherein, the material of the grinding ball is boron carbide, and the mass ratio of all the materials to the grinding ball is 1: 1.5. And carrying out suction filtration and secondary grinding to obtain the oily low-emissivity nano coating with the solid-phase mass content of 25 wt%.
Example 9 preparation of Nanopating
(1) Preparation of oily GAZO concentrated slurry
Weighing 25 parts by weight of solvent xylene, 25 parts by weight of solvent butyl acetate and 20 parts by weight of wetting dispersant BYK-P105, sequentially putting into a ball mill, and uniformly mixing, wherein the rotating speed of the ball mill is 5600 r/min; then 40 parts by weight of the nano GAZO powder prepared in the example 3 is put into a ball mill to be ground for 23 hours, so that the grain diameter of the GAZO powder is more uniform and is 100 nm; performing suction filtration and secondary grinding to prepare oily GAZO concentrated slurry with the solid phase mass content range of 50 wt%;
(2) preparation of coating agent dispersions
Weighing 33 parts by weight of solvent xylene and 30 parts by weight of solvent butyl acetate; 2 parts by weight of defoaming agent BYK-085 are sequentially added into a ball mill for premixing, 35 parts by weight of oily coating agent EEANUC 4107 is added into the ball mill for common dispersion, the rotating speed of the ball mill is 2500r/min, the dispersion time is 0.3hr, and the coating agent dispersion with the solid phase mass content of 40 wt% is obtained and is reserved for the next working procedure for standby.
(3) Preparation of coatings
Weighing 14.5 parts by weight of solvent xylene and 14.5 parts by weight of solvent butyl acetate; sequentially putting 1 part by weight of cross-linking agent BYK-4510, 20 parts by weight of oily GAZO concentrated slurry and 50 parts by weight of coating agent dispersoid into a ball mill for ball milling, wherein the rotating speed of the ball mill is 4000r/min, and the ball milling time is 18 hours. Wherein, the material of the grinding ball is boron carbide, and the mass ratio of all the materials to the grinding ball is 1: 1.5. And then carrying out suction filtration and secondary grinding to obtain the oily low-emissivity nano coating with the solid phase mass content of 30%.
The nano coating prepared in the embodiment is coated on the surface of woven fabric, knitted fabric, non-woven fabric or synthetic leather, and is tested according to relevant standards, and the physical and chemical properties of the coated fabric are shown in table 2.
TABLE 2 coated fabrics physicochemical Properties test
As can be seen from Table 2, various color fastness indexes of the coated fabric reach more than 4 grades, the coating has no change or adhesion in appearance after the damp-heat aging lasts for 28 days, and the fabric is compatible with visible light, near infrared (with the wavelength of 0.38-2.5 microns) and infrared (with the wavelength of 8-14 microns) multispectral stealth, does not affect the wearing comfort and has important application value.
Claims (10)
1. A nano GAZO powder is prepared from the following raw materials: ga. Al, Ga2O3、Al2O3And ZnO.
2. The nano-GAZO powder according to claim 1, wherein: the dosage parts of the raw materials are respectively as follows: ga: 0.1-2 parts by weight of Al: 0.1 to 2 parts by weight of Ga2O3: 0.1-3 parts by weight of Al2O3: 0.1-3 parts by weight, ZnO: 90-99.6 parts by weight; the following parts are preferredThe raw materials of (A): ga: 1 part by weight, Al: 1 part by weight of Ga2O3: 1 part by weight of Al2O3: 1 part by weight, ZnO: 96 parts by weight;
the grain diameter of the nano GAZO powder is 20-200 nm.
3. A method for preparing a nano GAZO powder according to any of claims 1-2, comprising the steps of: under the protection of inert atmosphere, uniformly mixing the raw materials of any one of claims 1 to 3, keeping the temperature at 1000-1400 ℃ for 0.5-3 hours, and then quenching to obtain the nano GAZO powder.
4. A nano-coating comprises a coating agent and an additive;
wherein the coating agent is selected from any one of water-based coating agents and oil-based coating agents;
the additives comprise a filler, a wetting dispersant, a cross-linking agent, a defoaming agent and a solvent;
the filler is nano GAZO powder.
5. The nano-coating of claim 4, characterized in that: the wetting dispersant is selected from BYK-9076, BYK-9077,Dispers 610、Dispers 610S、Dispers 651、Dispers652、Dispers 700、Dispers 710、Dispers 715W、Dispers 735W、Dispers 740W、Dispers 745W、Dispers 750W、Dispers 752W、Dispers 760W、Surfynol CT-324、Surfynol CT-136、DISPERBYK-190、DISPERBYK-191、DISPERBYK-2010、DISPERBYK-2090、DISPERBYK-2091、DISPERBYK-2095、DISPERBYK-107、BYK-P 105、IrgaflowTM 100、IrgaflowTM 110、Wet KL245、Wet KL280、Wet 250、Wet 260、Wet 265、Wet 265、Wet 270、Wet 280、Wet 500、AD41-5033、Wet505、FSO、FSA、FSN、FSP、Tergitol NP-10、4430、4432、4434, at least one of Surfynol 420, Surfynol 440, Surfynol 465, Surfynol 485 and Surfynol 104E;
the cross-linking agent is selected from BYK-4500, BYK-4510,Rad 2100、Rad 2200N、Rad 2250、Rad 2300、At least one of Rad 2500 and Printofix Fixing agnet ZF; the defoaming agent is selected from BYK-011, BYK-012, BYK-016, BYK-020, BYK-022, BYK-088, BYK-072, BYK-085, BYK-C, BYK,Foamex 810、TEGO Foamex 825、Foamex 822、Foamex 845、At least one of Foamex 1488, Surfynol DF-110D, and Surfynol DF-75;
the solvent is at least one selected from deionized water, distilled water, ethyl acetate, methyl acetate, butyl acetate, propylene glycol methyl ether acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether, benzene, toluene, xylene, cyclohexane, methylcyclohexane, p-chlorotrifluoromethane, isopropyl acetate, 1, 1, 1-trichloromethane, methyl isobutyl ketone and tert-butyl acetate;
the aqueous coating agent is selected fromN96101、N96110、At least one of N96111, Impranil DLC-F and MW-713;
the oily coating agent is selected from EEA NUC 4107, SIS 1105, SIS 1106,G1643MPolymer、D1161J andat least one of D1702H;
the grain diameter of the nano GAZO powder is 20-200 nm;
the mass ratio of the coating agent to the additive is 5-30: 70-95, preferably 15: 85 parts by weight;
in the additive, the mass ratio of the filler, the wetting dispersant, the cross-linking agent, the defoaming agent and the solvent is 1.75-14: 0.1-2: 0.1-3: 0.1-1: 65-82.95, preferably 8: 1: 0.5: 75.
6. The nanopaint of claim 4 or 5, wherein: the nano coating has the particle size of less than 100nm, the viscosity of 8-15 cP, the surface tension of 20-36 mN/m, the mass percentage content of a solid phase of 1-60%, the normal-temperature storage time of not less than 6 months and the average resistanceThe ratio was 4.5X 10-3Ω·cm。
7. A process for preparing the nano-coating of any one of claims 4 to 6, comprising the steps of: mixing the components of any one of claims 4-5, and ball milling to obtain the nano coating.
8. The method of claim 7, wherein: the mixing step comprises:
1) mixing 30-85 parts by weight of the solvent, 0.1-20 parts by weight of the wetting dispersant and 5-70 parts by weight of the GAZO powder, and carrying out ball milling, wherein the ball milling is stopped when the particle size of the GAZO powder is 10-100 nm, so as to obtain GAZO concentrated slurry; in the GAZO concentrated slurry, the mass percentage of a solid phase is 10-80%, and preferably 40-60%; in the ball milling step, the rotating speed of the ball mill is 500-6000 r/min, and the ball milling time is 2-48hr, preferably 4-32 hr;
2) mixing 30-90 parts by weight of the solvent, 0.1-20 parts by weight of the defoaming agent and 30-92 parts by weight of the coating agent, and performing ball milling to obtain a coating agent dispersion; in the ball milling step, the rotating speed of the ball mill is 500-6000 r/min, the time is 0.1-1 hr, and 0.3-0.8 hr is preferred;
3) mixing 1-95 parts by weight of the solvent, 0.1-20 parts by weight of the cross-linking agent, 1-80 parts by weight of the GAZO concentrated slurry obtained in the step 1) and 1-80 parts by weight of the coating agent dispersoid obtained in the step 2) and performing ball milling to obtain the nano coating; in the ball milling step, the rotating speed of the ball mill is 500-6000 r/min, and the ball milling time is 1-24hr, preferably 2-18 hr;
the mass ratio of all the materials consisting of the components of any one of the claims 1 to 4 to the grinding balls used in the ball milling step is 2: 1-1: 3, preferably 1: 1-1: 1.5; the material for forming the grinding ball is silicon carbide, zirconium oxide or boron carbide; the particle size of the grinding ball is 0.03-2 mm, preferably 0.04-0.8 mm.
9. A fabric with infrared stealth function, which takes the nano coating of any one of claims 4 to 6 as a coating;
use of the nano-coating of any one of claims 4 to 6 for the preparation of a fabric with infrared stealth function.
10. A fabric or use according to claim 9, wherein: the base material in the fabric is selected from at least one of woven fabric, knitted fabric, non-woven fabric, synthetic leather, glass and metal covering;
the surface coating color fastness of the fabric is grade 4; the average transmittance of the fabric in visible light and near infrared bands with the wavelength of 0.38-2.5 mu m is more than 90%; the average emissivity of the coating in an infrared band with the wavelength of 8-14 mu m is 0.5-0.75.
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