Summary of the invention
Goal of the invention of the present invention is the demand for laver cake mechanization production, proposes a kind of seaweeds materiel machining equipment that is applicable to the drawing mechanism of laver cake unit and this drawing mechanism is installed.Process equipment according to the present invention utilizes into section and is distributed in supporting combined segment on carrier chain or coordinates pricker Huo Zhaoshiqu cake mechanism to complete with the conveyer belt of neutral gear dried finished product material cake is captured and be delivered to the operation machine in charging tray, drawing mechanism according to the present invention is one of core technology device improving laver processing machine group working automation, has the technical characteristic of simple in structure, reliable operation, stable performance.
The invention provides a kind of seaweeds materiel machining drawing mechanism, it comprises: frame, active transportation wheel, driven delivery wheel, transfer member and driving mechanism, wherein: active transportation wheel is arranged on a side of frame in rotating mode; Driven delivery wheel is arranged on the opposite side of frame in rotating mode; Transfer member is looped around on active transportation wheel and driven delivery wheel and with active transportation wheel and driven delivery wheel and is in transmission connection; Driving mechanism and active transportation wheel are in transmission connection, and think that active transportation wheel provides power; Transfer member is provided with the section of accepting or accepting area along its length, and the length of the section of accepting or accepting area is less than the total length of transfer member; Transfer member is provided with space district or unloaded section along its length, and the length of space district or unloaded section is less than the total length of described transfer member.
According to drawing mechanism of the present invention, transfer member is the conveyer belt around being coated on active transportation wheel and driven delivery wheel.
According to drawing mechanism of the present invention, space district or unloaded section are for being arranged on the opening on conveyer belt; Carry driving wheel, carry driven pulley to be respectively drive pulley, driven pulley.
According to drawing mechanism of the present invention, active transportation wheel and driven delivery wheel are respectively drive sprocket and driven sprocket; Transfer member comprises conveyer chain and supporting, and conveyer chain is around being coated on drive sprocket and driven sprocket, and supporting is arranged on described conveyer chain.
According to drawing mechanism of the present invention, in frame, be provided with holder chain track, holder chain track is positioned at the below of conveyer chain.
According to drawing mechanism of the present invention, accepting area or the section of accepting are by conveyer chain and be arranged on conveyer chain and limit and form along the length direction continuous arrangement of conveyer chain or spaced supporting.
According to drawing mechanism of the present invention, supporting is rigidity rod component, flexible cable, cotton rope or semi-rigid elongate member.
According to drawing mechanism of the present invention, carry driving wheel and carry driven pulley to arrange in pairs and the certain distance in interval.
According to drawing mechanism of the present invention, the length of the section of accepting or accepting area is half of transfer member total length.
The present invention also provides a kind of seaweeds materiel machining equipment, and it comprises: frame, get cake device, according to drawing mechanism of the present invention; Getting cake device comprises: ground floor frame component, second layer frame component, get cake member and frame, wherein: ground floor frame component be arranged in frame and can be under the driving of the first driver part relatively frame move up and down; Get cake member and be arranged on ground floor frame component and can move with ground floor frame component, get cake member and there are at least two pawl legs; Second layer frame component is positioned at the below of ground floor frame component and is connected with ground floor frame component in the mode that ground floor frame component moves up and down relatively; Second layer frame component has tower structure and be provided with neutral on the position corresponding with getting cake member, and at second layer frame component, when ground floor frame component moves, the pawl leg that second layer frame is got cake member relatively by neutral moves up and down.
According to seaweeds materiel machining equipment of the present invention, second layer frame component is provided with actuating member, and actuating member can be by applying active force to getting cake member, change the distance between the pawl leg end of getting cake member.
This device utilizes into section and is distributed in supporting combined segment on carrier chain or coordinates pricker Huo Zhaoshiqu cake mechanism with the conveyer belt of neutral gear, complete dried finished product material cake is captured and be delivered to the operation machine in charging tray, this device is one of core technology device improving laver processing machine group working automation, has the technical characteristic of simple in structure, reliable operation, stable performance.
The specific embodiment
In Figure of description, Reference numeral represents respectively;
1, ground floor frame component: 101, ground floor frame, 10101, ground floor frame crossbeam, 10102, ground floor frame longeron, 102, guide rod, 103, guide bracket, 104, pawl formula member, 105, power drive part; 2, second layer frame component: 201, second layer frame, 20101, second layer frame crossbeam, 20102, second layer frame longeron, 202, material returned part, 203, actuating member, 204, interlayer actuator; 3, charging tray frame component: 301, charging tray frame, 302, charging tray, 303, material cake, 304, track; 4, discharge component or device: 401, carrier chain, 402, supporting, 403, carry head sprocket, 403 ', carry from sprocket wheel 404, supporting member, 405, holder chain track, 406, driving shaft, 406 ', driven shaft, 407, bearing block, 408, driving-chain, 409, transmission head sprocket, 410, reducing motor, 411, main transmission tensioner, 412, carrier chain tensioner, 413, transmission is from sprocket wheel; 5, frame.
As shown in Figure 1 and Figure 2, there is shown the seaweeds process equipment being provided with according to drawing mechanism of the present invention, the overall structure that has specifically illustrated the drawing mechanism of this process equipment in figure and got cake device, this process equipment is mainly comprised of ground floor frame component 1, second layer frame component 2, charging tray frame component 3, discharge component 4 and frame 5.The space frame structure part that frame 5 is welded for shaped steel, ground floor frame component 1 is arranged in frame 5 and can under the driving of power drive part, relative frame 5 be moved up and down by power drive part 105, guide rod 102, guide bracket 103, second layer frame component 2 is arranged on the below of ground floor frame component by interlayer actuator 204, track 304 in charging tray frame component 3 is fixedly mounted on the inner side of frame 5, and charging tray frame 301 is arranged on track 304 together with charging tray 302 supportings, and can slide along the length direction of track 304, and charging tray frame component 3 is positioned at the below of second layer frame component 2, discharge component or drawing mechanism 4 are arranged in frame 5 and stretch out outside frame, it carries main, driven sprocket 403, 403 ' be respectively 2, be arranged on respectively driving shaft 406 and driven shaft 406 ' on, recycling supporting member 404 and the rotating outside that is arranged on frame 5 of bearing block 407, carry main, between driven sprocket with carrier chain 401 transmissions, between two groups of carrier chains, be provided with supporting 402, supporting 402 is in groups or becomes section to arrange, the formation section of accepting, the length of the section of accepting accounts for half left and right of the total closed length of carrier chain, the power of discharge component is provided by reducing motor 410, by transmission head sprocket 409, driving-chain 408, transmission is from sprocket wheel 403 driving carrier chains and supporting rotates or movement, with cooperation, getting cake assembly completes the taking-up of material cake and material cake is transported to the operation process outside frame.
Below in conjunction with accompanying drawing, to being provided with according to drawing mechanism of the present invention and the seaweeds materiel machining equipment of getting cake device, be illustrated.
Preferred embodiment
As shown in Fig. 1-Fig. 7, there is shown and be provided with according to discharge component of the present invention and get the embodiment of the seaweeds materiel machining equipment of cake device, this process equipment mainly comprises ground floor frame component 1, second layer frame component 2, charging tray frame component 3, drawing mechanism 4 and frame 5.
Wherein, ground floor frame component 1 comprises: ground floor frame 101, guide rod 102, guide bracket 103, pawl formula member 104 and power drive part 105.Ground floor frame 101 comprises crossbeam 10101 and longeron 10102, and ground floor frame is the plane framework member being formed by shaped steel seam such as square tubes; Guide rod 102 is fixedly mounted on the upper plane of ground floor frame, and guide bracket 102 is fixedly mounted on the inner side of frame 5 and is sleeved on guide rod 102, and guide rod 102 can slide in the endoporus of guide bracket 103; Ground floor frame is lifted on the upper beam of frame 5 by power drive part 105, and can under the effect of power drive part 105, along guide rod length direction, move up and down, power drive part 105 preferably adopts cylinder, also can adopt the type of drive of oil cylinder and reducing motor+rocking arm+pull bar; As the pawl formula member 104 of getting cake parts, comprise several blade tooths or pawl leg, the general paired setting of these blade tooths or pawl leg is also arc line shaped or shaped form, and in illustrated embodiment, a pawl formula member 104 can have 4 blade tooths or pawl leg; The blade tooth of this pawl formula member 104 or pawl leg are arranged on the crossbeam of ground floor frame, and stretch out downwards and be arc line shaped along the lower plane of ground floor frame, pawl formula member is corresponding with the position of charging tray 302 downwards, in the present embodiment, each charging tray is upwards corresponding has by one the pawl formula member that 4 blade tooths or pawl leg form, certainly, according to the actual effect that captures material cake, each charging tray pawl formula member that correspondence is comprised of n blade tooth or pawl leg that also can make progress, such as 6 pawls or 8 pawls etc.; In the present embodiment, pawl formula member is to adopt the arc line shaped member of being made by spring flat steel, also can adopt the making such as elasticity round steel, square steel; In the present embodiment, pawl formula member is to utilize bolt to be fitted in the side that ground floor is set a roof beam in place, its extension elongation can regulate, can certainly adopt as required other mechanical systems by pawl formula member be fixedly mounted on ground floor set a roof beam in place upper, such as hinged, mount, weld, binding etc.
Second layer frame component 2 comprises: second layer frame 201, material returned part 202, actuating member 203, interlayer actuator 204.Second layer frame 201 comprises second layer frame crossbeam 20101 and second layer frame longeron 20102, and second layer frame is the plane framework formula member being formed by shaped steel seam such as square tube, quarter bends, second layer frame 201 is arranged on the below of ground floor frame 101 by interlayer actuator 204, and can under the effect of interlayer actuator, be separated from each other and approaching motion by relative ground floor frame, interlayer actuator preferably adopts cylinder, also can adopt the type of drive of hydraulic cylinder and reducing motor+rocking arm+pull bar, the crossbeam quantity of second layer frame is the twice of ground floor frame, after second layer frame is installed on ground floor frame, every crossbeam of ground floor frame is corresponding downwards splits two crossbeams at the second layer frame of its both sides, to allow pawl formula member 104 on ground floor frame freely to pass through the space between two crossbeams of second layer frame, guarantee that pawl formula member 104 does not interfere with second layer frame when relative second layer frame moves up and down, actuating member 203 is arranged on the crossbeam of second layer frame, between pawl formula member 104 on second layer frame crossbeam and ground floor frame, its quantity equates with blade tooth or the pawl leg of pawl formula member 104, and installation site is also the two correspondence, in the present embodiment, actuating member 203 is rotating roller, roller is pressed against respectively on each pawl leg, when first, second layer of frame does relative motion, roller can change the deformation degree of extrusion of actuating member to pawl formula member, to obtain different A/Fs in pawl formula member lower end, material returned part 202 is arranged on second layer frame, in illustrated embodiment, this material returned part is fixedly installed on the crossbeam of second layer frame, the effect of material returned part 202 is when second layer frame moves down into certain distance, its lower end is by the tip, lower end lower than blade tooth or pawl leg and can not interfere with blade tooth or pawl leg, so that the biscuit puncturing on blade tooth or pawl leg is released, certainly material returned part neither arrange, such as being designed to special-shaped interface when setting a roof beam in place of second layer frame and toward the sufficiently long width of downward-extension and while not interfering with blade tooth or pawl leg, just can omit material returned part 202 and directly utilize the second layer to set a roof beam in place as material returned actuating member.
In addition, also can according to actual needs, save actuating member 203.Such as, when the mounting means of blade tooth or pawl leg is designed to rotating manner with damping or resistance while being arranged on second layer frame crossbeam, just can press down after puncture biscuit action completing, thereby the rotation that has enough anti-torques to overcome blade tooth or pawl leg is taken out biscuit from charging tray, now just without actuating member to the interlock to blade tooth or pawl leg, second layer frame only plays material returned frame.
Charging tray frame component 3 comprises: charging tray frame 301, charging tray 302 (material cake 303), track 304.The track 304 of charging tray frame component is arranged on the inner side of frame 5, is generally 2 and uses in pairs, and the length direction of track is consistent with the direction of motion of charging tray frame; Charging tray frame 301 is placed on track 304, and spacing by track left and right, and charging tray frame can only be moved along track length direction; Charging tray is arranged on charging tray frame, on a charging tray frame, a plurality of charging trays can be installed, and these charging trays are arranged on charging tray frame in groups, and after installing, each charging tray is in same plane; In charging tray 302, be contained with the material cake 303 that front road flow chart forms; Below in second layer frame component 2 after 3 installations of charging tray frame component.
Drawing mechanism 4 mainly comprises: carrier chain 401, supporting 402, carry head sprocket 403, carry from sprocket wheel 403 ', supporting member 404, holder chain track 405, driving shaft 406, driven shaft 406 ', bearing block 407, driving-chain 408, transmission head sprocket 409, reducing motor 410, main transmission tensioner 411, carrier chain tensioner 412, transmission be from sprocket wheel 413.It is interior and protruding by the both sides of frame that drawing mechanism 4 is arranged on frame 5, and the below in charging tray frame component 3, concrete mounting means is: carry main, driven sprocket 403, 403 ' be respectively 2, use in pairs, be arranged on respectively master, driven shaft 406, 406 ' on, main, driven shaft utilizes respectively supporting member 404, rotating two outsides that are arranged on frame of bearing block 407, carry main, from usining carrier chain or conveyer chain 401 between sprocket wheel as transfer member connection for transmission, carrier chain 401 is 2 closed driving-chains, supporting 402 can be for being connected to two groups of rigidity rod components between driving-chain, reinforcing bar for example, steel pipe etc., also can be to be connected to two groups of flexible cables between driving-chain, such as nylon rope etc., it can also be semi-rigid member, such as iron wire etc., supporting is arranged on two groups of driving-chains along the length direction of driving-chain the direction of motion that is parallel to charging tray frame, and being continuous uniform distributes, on driving-chain, formed thus the section of accepting, the length of the section of accepting accounts for half of every carrier chain total length, as shown in Fig. 2, Figure 10, second half section of carrier chain is unloaded section, in unloaded section, between two groups of driving-chains, rod component or cable etc. are not installed, space or the opening of vacating, so that get cake assembly from dropping in charging tray and in charging tray and get cake through this zero load section, after discharge component is in place, its carrier chain will be peripheral around being coated on charging tray frame component.In addition, the section of accepting also can consist of a plurality of segmentations, and each segmentation can the certain distance setting in interval, but the total length of the section of accepting is half left and right of carrier chain total length.In the present embodiment, supporting 402 preferably adopts thin-wall metal steel pipe, also can adopt the materials such as bonding jumper, nonmetal rigidity bar and cotton rope, rubber band; The power of discharge component is provided by reducing motor 410, reducing motor is arranged on the vertical beam outside of frame 5, the axle head of reducing motor is provided with transmission head sprocket 409, transmission is installed from sprocket wheel 413 on driving shaft 406, between the master and slave sprocket wheel of transmission, with driving-chain 408, be in transmission connection, the degree of tightness of driving-chain is regulated by main transmission tensioner 411, and the degree of tightness of carrier chain is regulated by carrier chain tensioner 412; Holder chain track 405 is arranged on the vertical beam inner side of frame 5, is paired use, is positioned at carrier chain below, in order to support top carrier chain, keeps the linearity of top carrier chain, with avoid because carrier chain is lax with other parts for example charging tray frame interfere.
As deformation design scheme, carrier chain and supporting in the discharge component of this device, also can adopt conveyer belt mode to realize, such as adopting rubber conveyer belt, metal and nonmetal guipure etc., certainly, these conveyer belts must be also to have the semi-closed design of vacating Duan Huo space district, so that get cake assembly, pass through and fall to material cake body and complete and get cake.When adopting conveyer belt as transfer member, carry head sprocket, carry and can consider directly with drive pulley, driven pulley, to substitute from sprocket wheel, now transfer member can adopt belt or conveyer belt; Certainly, also can retain and carry head sprocket, carry constantly from sprocket wheel, on driving shaft, driven shaft, install respectively belt pulley or drive roll, driven voller simultaneously additional, then by conveyer belt around being coated on belt pulley or roller.
Frame 5 is to form space frame structure by section steel material seam such as square tube, angle steel, in order to carrying, installs, arranges and support other each functional unit.
Below in conjunction with accompanying drawing 1-Figure 13, illustrate and be provided with according to drawing mechanism of the present invention and specific works principle and the course of work of getting the seaweeds materiel machining equipment of cake device:
1, initial position: the course of work of this equipment is cyclic periodicity, for sake of convenience, first the initial position of each assembly is carried out as given a definition: the distance value between (1) first, second layer of frame is defined as " A ", now, the upper position of actuating member 203 in pawl formula member camber line portion, in pairs the extended distance between pawl formula member group is compressed numerical value necessarily, the extended distance of establishing is now " A1 "; (2) charging tray moves to the position upper and lower corresponding with pawl formula member group in company with charging tray chord position; (3) ground floor frame component is under the effect of power drive part, in extreme higher position state; (4) section of accepting in discharge component or supporting rotate and move to the lower position of charging tray frame component.
2, get cake process: first, second layer of frame part distance A when (1) keeps original state is constant, power drive part 105 is done and is extended action, drive the down motion simultaneously of first, second layer of frame, until make the blade tooth of pawl formula member or the body (seeing Fig. 4) of tip, pawl leg lower end press-in material cake 303; (2) interlayer actuator is done under reach, make the distance between first, second layer of frame be contracted to " B ", now actuating member 203 will be with moving on second layer frame, removed gradually the extruding constraint to pawl formula member blade tooth or pawl leg, the blade tooth of pawl formula member or pawl leg reset under self resilient force, extended distance between its end is expanded, thereby make blade tooth or tip, the pawl leg lower end thorn pan feeding cake body interior (seeing Fig. 5) of pawl formula member; (3) power drive part 105 is done under reach, drive the up motion simultaneously of first, second layer of frame, until arrive the extreme higher position of original state, in this process, material cake 303 will be proposed (seeing Fig. 6) from the interior crawl of charging tray 302 by pawl formula member, so far complete the cake process of getting.
3, the material returned and conveying: 3 actions of (1) discharge component, under the driving of reducing motor 410, carrier chain will be with defeated driving and driven sprocket rotation and translation, until the top position (as shown in figure 13) of the section of accepting in charging tray frame component together with supporting; (2) interlayer actuator is done and is extended action, make the distance between first, second layer of frame increase to " C ", actuating member down moves with second layer frame and blade tooth or the pawl leg of crowded press claw type member, make the blade tooth of pawl formula member or the extended distance between pawl leg end be contracted to " C1 ", in this process, the blade tooth of pawl formula member or tip, pawl leg lower end will be exited gradually in material cake 303, the lower end of the part of the material returned simultaneously 202 is by progressively contact lower binder cake are to be thoroughly the constraint that material cake exits pawl formula member, and material cake drops to the section of accepting upper (seeing Fig. 7); (3) discharge component 3 moves again, and under the driving of reducing motor 410, carrier chain rotates and translation, the material cake on supporting is transferred out outside machine, and the section of accepting that the makes carrier chain below in charging tray frame component again.
4, homing action: interlayer actuator is done under reach, make the distance between first, second layer of frame be contracted to " A ", actuating member up moves with second layer frame and exits gradually extruding and the constraint to the blade tooth of pawl formula member or pawl leg, the blade tooth of pawl formula member or pawl leg, in self resilient force decline reset gradually, make the blade tooth of pawl formula member or the extended distance between pawl leg end be extended to " A1 ".So far, a complete cake course of action of getting completes.
Drawing mechanism according to the present invention and embodiment and the corresponding course of work that the seaweeds materiel machining equipment of this drawing mechanism is installed have been made to detailed explanation above; those skilled in the art can make multiple modification and distortion or Structural Transformation to the present invention based on above-described embodiment, but these modifications and distortion and Structural Transformation all fall within the scope of protection of the present invention.