CN102753501B - 陶瓷颗粒以及其制造方法 - Google Patents

陶瓷颗粒以及其制造方法 Download PDF

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Publication number
CN102753501B
CN102753501B CN201180008525.4A CN201180008525A CN102753501B CN 102753501 B CN102753501 B CN 102753501B CN 201180008525 A CN201180008525 A CN 201180008525A CN 102753501 B CN102753501 B CN 102753501B
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particles
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weight
population
amount
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Expired - Fee Related
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CN201180008525.4A
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English (en)
Chinese (zh)
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CN102753501A (zh
Inventor
W·T·史蒂芬斯
K·R·迪克逊
T·富西
I·耶格尔
D·L·迈克逊
S·森
T·斯曼斯基
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Saint Gobain Ceramics and Plastics Inc
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Saint Gobain Ceramics and Plastics Inc
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    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60—Compositions for stimulating production by acting on the underground formation
    • C09K8/80—Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
    • C04B35/62655—Drying, e.g. freeze-drying, spray-drying, microwave or supercritical drying
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62695—Granulation or pelletising
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
    • C04B35/62802—Powder coating materials
    • C04B35/62805—Oxide ceramics
    • C04B35/62813—Alumina or aluminates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632—Organic additives
    • C04B35/636—Polysaccharides or derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/528—Spheres
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/5296—Constituents or additives characterised by their shapes with a defined aspect ratio, e.g. indicating sphericity
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427—Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5463—Particle size distributions
    • C04B2235/5472—Bimodal, multi-modal or multi-fraction

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Filtering Materials (AREA)
  • Silicon Compounds (AREA)
  • Materials For Medical Uses (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
CN201180008525.4A 2010-02-10 2011-02-08 陶瓷颗粒以及其制造方法 Expired - Fee Related CN102753501B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US30309710P 2010-02-10 2010-02-10
US61/303,097 2010-02-10
PCT/US2011/023957 WO2011100203A2 (en) 2010-02-10 2011-02-08 Ceramic particles and methods for making the same

Publications (2)

Publication Number Publication Date
CN102753501A CN102753501A (zh) 2012-10-24
CN102753501B true CN102753501B (zh) 2015-06-03

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Country Status (11)

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US (1) US9074124B2 (enExample)
EP (1) EP2534113B1 (enExample)
CN (1) CN102753501B (enExample)
AU (1) AU2011216058A1 (enExample)
BR (1) BR112012019714A2 (enExample)
CA (1) CA2788991C (enExample)
MX (1) MX337752B (enExample)
NO (1) NO2534113T3 (enExample)
PL (1) PL2534113T3 (enExample)
RU (1) RU2516421C2 (enExample)
WO (1) WO2011100203A2 (enExample)

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BR112015002164A2 (pt) 2012-08-01 2017-07-04 Oxane Mat Inc pluralidade de propantes cerâmicos sinterizados, método para fabricar um propante cerâmico sinterizado, propante, propante cerâmico, propante cerâmico sinterizado e método para fabricar um propante cerâmico
US9353613B2 (en) * 2013-02-13 2016-05-31 Halliburton Energy Services, Inc. Distributing a wellbore fluid through a wellbore
US10161236B2 (en) 2013-04-24 2018-12-25 Halliburton Energy Services, Inc. Methods for fracturing subterranean formations
US20210155546A1 (en) * 2016-04-12 2021-05-27 Suministros De Colombia S.A.A Ceramic spheres from aluminosilicates
EP3444233A4 (en) * 2016-04-12 2019-12-04 Suministros de Colombia S.A.S. CERAMIC BALLS OF ALUMOSILICATES
US11230660B2 (en) 2016-07-08 2022-01-25 Halliburton Energy Services, Inc. Lightweight micro-proppant
SG11202001636RA (en) * 2017-10-31 2020-03-30 Hoya Corp Polishing liquid, method for manufacturing glass substrate, and method for manufacturing magnetic disk
CN109513877B (zh) * 2019-01-21 2021-01-22 东北大学 一种利用熔模铸造废弃型壳制备的人造球形陶瓷砂
CN109465378B (zh) * 2019-01-21 2020-07-03 东北大学 利用熔模铸造废弃型壳制备铸造用人造球形陶瓷砂的工艺

Citations (7)

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US20020150528A1 (en) * 2001-02-08 2002-10-17 Degussa Ag Precipitated silicas having a narrow particle size distribution
US20040147388A1 (en) * 2003-01-24 2004-07-29 Saint-Gobain Ceramics & Plastics, Inc. Extended particle size distribution ceramic fracturing proppant
US20050032965A1 (en) * 2001-08-13 2005-02-10 Remi Valero Method of preparing silicas, silicas with specific pore-size and/or particle-size distribution, and the uses thereof, in particular for reinforcing polymers
US20060151920A1 (en) * 2002-09-26 2006-07-13 Gc Holding A/S, C/O Composhield A/S Graded particulate compositions
US20060162497A1 (en) * 2005-01-21 2006-07-27 Cabot Corporation Processes for forming nanoparticles in a flame spray system
US20060258546A1 (en) * 2005-05-12 2006-11-16 Bj Services Company Structured composite compositions for treatment of subterranean wells
JP2008155573A (ja) * 2006-12-26 2008-07-10 Sumitomo Metal Electronics Devices Inc セラミックス原料とセラミックス成形体とセラミックス焼結体と半導体発光素子搭載用基板とセラミックス成形方法

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US3376930A (en) 1966-05-20 1968-04-09 Exxon Production Research Co Method for fracturing subterranean formations
US4632876A (en) 1985-06-12 1986-12-30 Minnesota Mining And Manufacturing Company Ceramic spheroids having low density and high crush resistance
RU2203248C1 (ru) * 2002-06-14 2003-04-27 Закрытое акционерное общество "Тригорстроймонтаж" Способ получения легковесных высокопрочных керамических пропантов
US7004255B2 (en) * 2003-06-04 2006-02-28 Schlumberger Technology Corporation Fracture plugging
RU2261847C1 (ru) * 2004-04-16 2005-10-10 Общество с ограниченной ответственностью ООО "Алтайская сырьевая компания" Способ производства проппанта для проведения гидроразрыва пласта
AU2006210470B2 (en) 2005-02-04 2011-01-20 Halliburton Energy Services, Inc A composition and method for making a proppant
RU2345115C2 (ru) 2006-06-29 2009-01-27 Шлюмбергер Текнолоджи Б.В. Проппантовый материал и способ гидравлического разрыва пласта (варианты)
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WO2009008965A1 (en) * 2007-07-09 2009-01-15 Unimin Corporation Nepheline syenite powder with controlled particle size and novel method of making same
US20090029878A1 (en) * 2007-07-24 2009-01-29 Jozef Bicerano Drilling fluid, drill-in fluid, completition fluid, and workover fluid additive compositions containing thermoset nanocomposite particles; and applications for fluid loss control and wellbore strengthening
CA2698243C (en) * 2007-08-30 2014-07-08 Vesuvius Crucible Company Cast bodies, castable compositions, and methods for their production

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020150528A1 (en) * 2001-02-08 2002-10-17 Degussa Ag Precipitated silicas having a narrow particle size distribution
US20050032965A1 (en) * 2001-08-13 2005-02-10 Remi Valero Method of preparing silicas, silicas with specific pore-size and/or particle-size distribution, and the uses thereof, in particular for reinforcing polymers
US20060151920A1 (en) * 2002-09-26 2006-07-13 Gc Holding A/S, C/O Composhield A/S Graded particulate compositions
US20040147388A1 (en) * 2003-01-24 2004-07-29 Saint-Gobain Ceramics & Plastics, Inc. Extended particle size distribution ceramic fracturing proppant
CN1753846A (zh) * 2003-01-24 2006-03-29 圣戈本陶瓷及塑料股份有限公司 宽粒径分布的陶瓷压裂支撑剂
US20060162497A1 (en) * 2005-01-21 2006-07-27 Cabot Corporation Processes for forming nanoparticles in a flame spray system
US20060258546A1 (en) * 2005-05-12 2006-11-16 Bj Services Company Structured composite compositions for treatment of subterranean wells
JP2008155573A (ja) * 2006-12-26 2008-07-10 Sumitomo Metal Electronics Devices Inc セラミックス原料とセラミックス成形体とセラミックス焼結体と半導体発光素子搭載用基板とセラミックス成形方法

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AU2011216058A1 (en) 2012-08-30
NO2534113T3 (enExample) 2018-05-05
US9074124B2 (en) 2015-07-07
RU2012136201A (ru) 2014-03-20
CA2788991A1 (en) 2011-08-18
MX2012009102A (es) 2012-09-07
CA2788991C (en) 2016-06-28
EP2534113A4 (en) 2013-11-06
WO2011100203A3 (en) 2011-12-01
PL2534113T3 (pl) 2018-05-30
RU2516421C2 (ru) 2014-05-20
US20130123152A1 (en) 2013-05-16
EP2534113A2 (en) 2012-12-19
MX337752B (es) 2016-03-17
BR112012019714A2 (pt) 2020-08-18
WO2011100203A2 (en) 2011-08-18
CN102753501A (zh) 2012-10-24
EP2534113B1 (en) 2017-12-06

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