CA2788991C - Ceramic particles and methods for making the same - Google Patents

Ceramic particles and methods for making the same Download PDF

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Publication number
CA2788991C
CA2788991C CA2788991A CA2788991A CA2788991C CA 2788991 C CA2788991 C CA 2788991C CA 2788991 A CA2788991 A CA 2788991A CA 2788991 A CA2788991 A CA 2788991A CA 2788991 C CA2788991 C CA 2788991C
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CA
Canada
Prior art keywords
particles
region
population
weight
proppant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA2788991A
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English (en)
French (fr)
Other versions
CA2788991A1 (en
Inventor
Walter T. Stephens
Kevin R. Dickson
Tihana Fuss
Ian Jaeger
Danny Louis Michelson
Suchira Sen
Thomas Szymanski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Ceramics and Plastics Inc
Original Assignee
Saint Gobain Ceramics and Plastics Inc
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Filing date
Publication date
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Publication of CA2788991A1 publication Critical patent/CA2788991A1/en
Application granted granted Critical
Publication of CA2788991C publication Critical patent/CA2788991C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/80Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62645Thermal treatment of powders or mixtures thereof other than sintering
    • C04B35/62655Drying, e.g. freeze-drying, spray-drying, microwave or supercritical drying
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62802Powder coating materials
    • C04B35/62805Oxide ceramics
    • C04B35/62813Alumina or aluminates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/636Polysaccharides or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/528Spheres
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5296Constituents or additives characterised by their shapes with a defined aspect ratio, e.g. indicating sphericity
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5463Particle size distributions
    • C04B2235/5472Bimodal, multi-modal or multi-fraction

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Filtering Materials (AREA)
  • Silicon Compounds (AREA)
  • Materials For Medical Uses (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
CA2788991A 2010-02-10 2011-02-08 Ceramic particles and methods for making the same Expired - Fee Related CA2788991C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US30309710P 2010-02-10 2010-02-10
US61/303,097 2010-02-10
PCT/US2011/023957 WO2011100203A2 (en) 2010-02-10 2011-02-08 Ceramic particles and methods for making the same

Publications (2)

Publication Number Publication Date
CA2788991A1 CA2788991A1 (en) 2011-08-18
CA2788991C true CA2788991C (en) 2016-06-28

Family

ID=44368394

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2788991A Expired - Fee Related CA2788991C (en) 2010-02-10 2011-02-08 Ceramic particles and methods for making the same

Country Status (11)

Country Link
US (1) US9074124B2 (enExample)
EP (1) EP2534113B1 (enExample)
CN (1) CN102753501B (enExample)
AU (1) AU2011216058A1 (enExample)
BR (1) BR112012019714A2 (enExample)
CA (1) CA2788991C (enExample)
MX (1) MX337752B (enExample)
NO (1) NO2534113T3 (enExample)
PL (1) PL2534113T3 (enExample)
RU (1) RU2516421C2 (enExample)
WO (1) WO2011100203A2 (enExample)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR112015002164A2 (pt) 2012-08-01 2017-07-04 Oxane Mat Inc pluralidade de propantes cerâmicos sinterizados, método para fabricar um propante cerâmico sinterizado, propante, propante cerâmico, propante cerâmico sinterizado e método para fabricar um propante cerâmico
US9353613B2 (en) * 2013-02-13 2016-05-31 Halliburton Energy Services, Inc. Distributing a wellbore fluid through a wellbore
US10161236B2 (en) 2013-04-24 2018-12-25 Halliburton Energy Services, Inc. Methods for fracturing subterranean formations
US20210155546A1 (en) * 2016-04-12 2021-05-27 Suministros De Colombia S.A.A Ceramic spheres from aluminosilicates
EP3444233A4 (en) * 2016-04-12 2019-12-04 Suministros de Colombia S.A.S. CERAMIC BALLS OF ALUMOSILICATES
US11230660B2 (en) 2016-07-08 2022-01-25 Halliburton Energy Services, Inc. Lightweight micro-proppant
SG11202001636RA (en) * 2017-10-31 2020-03-30 Hoya Corp Polishing liquid, method for manufacturing glass substrate, and method for manufacturing magnetic disk
CN109513877B (zh) * 2019-01-21 2021-01-22 东北大学 一种利用熔模铸造废弃型壳制备的人造球形陶瓷砂
CN109465378B (zh) * 2019-01-21 2020-07-03 东北大学 利用熔模铸造废弃型壳制备铸造用人造球形陶瓷砂的工艺

Family Cites Families (18)

* Cited by examiner, † Cited by third party
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US3376930A (en) 1966-05-20 1968-04-09 Exxon Production Research Co Method for fracturing subterranean formations
US4632876A (en) 1985-06-12 1986-12-30 Minnesota Mining And Manufacturing Company Ceramic spheroids having low density and high crush resistance
DE10105750A1 (de) * 2001-02-08 2002-10-10 Degussa Fällungskieselsäuren mit enger Partikelgrößenverteilung
JP4515761B2 (ja) * 2001-08-13 2010-08-04 ロディア・シミ シリカの製造方法、特定の細孔寸法及び/又は粒度分布を有するシリカ並びにそれらの特に重合体強化のための使用
RU2203248C1 (ru) * 2002-06-14 2003-04-27 Закрытое акционерное общество "Тригорстроймонтаж" Способ получения легковесных высокопрочных керамических пропантов
GB0222344D0 (en) * 2002-09-26 2002-11-06 Giantcode As Graded particulate composition
US6780804B2 (en) * 2003-01-24 2004-08-24 Saint-Gobain Ceramics & Plastics, Inc. Extended particle size distribution ceramic fracturing proppant
US7004255B2 (en) * 2003-06-04 2006-02-28 Schlumberger Technology Corporation Fracture plugging
RU2261847C1 (ru) * 2004-04-16 2005-10-10 Общество с ограниченной ответственностью ООО "Алтайская сырьевая компания" Способ производства проппанта для проведения гидроразрыва пласта
US20060162497A1 (en) * 2005-01-21 2006-07-27 Cabot Corporation Processes for forming nanoparticles in a flame spray system
AU2006210470B2 (en) 2005-02-04 2011-01-20 Halliburton Energy Services, Inc A composition and method for making a proppant
US7528096B2 (en) * 2005-05-12 2009-05-05 Bj Services Company Structured composite compositions for treatment of subterranean wells
RU2345115C2 (ru) 2006-06-29 2009-01-27 Шлюмбергер Текнолоджи Б.В. Проппантовый материал и способ гидравлического разрыва пласта (варианты)
DE112007002497B4 (de) * 2006-10-20 2014-07-10 Krosakiharima Corp. Stichlochmasse
JP2008155573A (ja) * 2006-12-26 2008-07-10 Sumitomo Metal Electronics Devices Inc セラミックス原料とセラミックス成形体とセラミックス焼結体と半導体発光素子搭載用基板とセラミックス成形方法
WO2009008965A1 (en) * 2007-07-09 2009-01-15 Unimin Corporation Nepheline syenite powder with controlled particle size and novel method of making same
US20090029878A1 (en) * 2007-07-24 2009-01-29 Jozef Bicerano Drilling fluid, drill-in fluid, completition fluid, and workover fluid additive compositions containing thermoset nanocomposite particles; and applications for fluid loss control and wellbore strengthening
CA2698243C (en) * 2007-08-30 2014-07-08 Vesuvius Crucible Company Cast bodies, castable compositions, and methods for their production

Also Published As

Publication number Publication date
AU2011216058A1 (en) 2012-08-30
NO2534113T3 (enExample) 2018-05-05
US9074124B2 (en) 2015-07-07
RU2012136201A (ru) 2014-03-20
CA2788991A1 (en) 2011-08-18
MX2012009102A (es) 2012-09-07
EP2534113A4 (en) 2013-11-06
WO2011100203A3 (en) 2011-12-01
PL2534113T3 (pl) 2018-05-30
RU2516421C2 (ru) 2014-05-20
US20130123152A1 (en) 2013-05-16
CN102753501B (zh) 2015-06-03
EP2534113A2 (en) 2012-12-19
MX337752B (es) 2016-03-17
BR112012019714A2 (pt) 2020-08-18
WO2011100203A2 (en) 2011-08-18
CN102753501A (zh) 2012-10-24
EP2534113B1 (en) 2017-12-06

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