CN102749282B - The core adhesion energy detection method of steel cable core conveying belt - Google Patents
The core adhesion energy detection method of steel cable core conveying belt Download PDFInfo
- Publication number
- CN102749282B CN102749282B CN201210240942.8A CN201210240942A CN102749282B CN 102749282 B CN102749282 B CN 102749282B CN 201210240942 A CN201210240942 A CN 201210240942A CN 102749282 B CN102749282 B CN 102749282B
- Authority
- CN
- China
- Prior art keywords
- sample
- core
- wire rope
- contrast
- detection method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Ropes Or Cables (AREA)
Abstract
The present invention relates to a kind of conveying belt method for testing performance, particularly a kind of Steel wire rope core conveyer belt core glue adhesion property detection method; Include following steps: 1) sample making: from per car core sizing material, randomly draw 10 ~ 15g, be evenly coated on the long wire rope of 120 ~ 180mm, then at 150 DEG C, sulfuration 40min obtains sample; 2) contrast sample to make, make according to GB/T5755 standard-required and detect data; 3) sample screening; Contrast with contrast sample and screen, 4) check; Show after tested, adopt Steel wire rope core conveyer belt core glue adhesion property detection method of the present invention, detect more fast, about 80% can be saved time, save material about 90%, operate also simpler in addition.
Description
Technical field
The present invention relates to a kind of steel cable core conveying belt method for testing performance, particularly a kind of Steel wire rope core conveyer belt core glue adhesion property detection method.
Background technology
During steel cable conveying belt is produced, the bond properties between rubber and wire rope is extremely important, directly affects finished product performance.Requirement is reached in order to make production product, manufacturer is usually in the stage of producing steel cable core conveying belt making core glue, just extract part, the mensuration according to GB/T5755 steel cable core conveying belt wire rope bond strength " in the requirement extraction that makes Steel cord and core glue test sample and carry out preliminary examination.Test by the extraction of wire rope and rubber the core adhesion energy testing steel cable core conveying belt, find underproof core glue early, thus ensure the quality of final products.Namely in actual operation, mixing per car core glue all samples, and the wire rope then grown with 5 400mm through 150 DEG C, obtains sample after the sulfuration of about 40 minutes, then test sample on strength test machine, see the bonding effect of core glue and wire rope on mould.
Although this previewing method can make final products meet the requirement of GB/T5755, but still there is following problem: a large amount of Steel wire rope core conveyer belt core glue of full inspection production every day, need to drop into considerable human and material resources, energy consumption and time, particularly particularly evident when production task is heavy, each sample needs the core glue of 2000mm wire rope and about 300g, often operate 3 samples and need more than 1 hour, 120 samples then need making more than 40 hours, have a strong impact on the progress of production.
Summary of the invention
The technical problem to be solved in the present invention be to provide one can detect fast, simple to operate, and the core adhesion energy detection method of steel cable core conveying belt of a large amount of manpower, time, the energy and material can be saved.
To achieve these goals, the invention provides a kind of core adhesion energy detection method of steel cable core conveying belt, include following steps:
1) sample making: randomly draw 10 ~ 15g from per car core sizing material, be evenly coated on the long wire rope of 120 ~ 180mm, then at 150 DEG C, sulfuration 40min obtains sample;
2) contrast sample to make: grab sample is no less than 2 parts in qualified core sizing material, then make according to GB/T5755 standard-required and detect data;
3) sample screening: the sample obtained in step 1) is first prescinded the core glue of with wire rope bonding about 1/4th, then manual tear all the other 3/4ths core glue bonding with wire rope after, according to the attached glue situation on wire rope surface, find out the sample of attached glue exception in conjunction with contrast sample, all the other are qualified core glue;
4) check: according to GB/T5755 standard, the core sizing material corresponding to abnormal sample re-start sampling and sample making detect data, with step 2) in contrast sample data contrast, it is qualified finally to determine whether.
Further, preferably, in order to save core material glue, the core sizing material extracted in step 1) is 10g.
Preferably, ensureing accurately in situation, in order to reduce Production Time and the cost of contrast sample, step 2) in qualified core sizing material grab sample be 2 parts.
Adopt the core adhesion energy detection method of steel cable core conveying belt of the present invention, the method of checking is added owing to have employed contrast, each sample only needs 10g core glue, the long 120 ~ 180mm of steel wire, and can the more sample of sulfuration simultaneously, therefore a large amount of manpower, the energy, time and materials can be saved, the core glue that contrast is abnormal is only needed to carry out reinspection according to GB/T5755 standard survey, therefore simple to operate, detect rapidly, not only meet the fast pace requirement produced, ensure that the quality of product simultaneously.
Embodiment
Provide the core adhesion energy detection method of embodiment of the present invention steel cable core conveying belt below, comprise the steps:
1) sample making: randomly draw 10 from per car core sizing material, be evenly coated on the long wire rope of 150mm, then at 150 DEG C, sulfuration 40min obtains sample;
2) contrast sample to make: grab sample 2 parts in qualified core sizing material, about 600g, then make according to GB/T5755 standard-required and detect data;
3) sample screening: the sample obtained in step 1) is first prescinded the core glue of with wire rope bonding about 1/4th, then manual tear all the other 3/4ths core glue bonding with wire rope after, according to the attached glue situation on wire rope surface, find out the sample of attached glue exception in conjunction with contrast sample, all the other are qualified core glue;
4) check: the core sizing material corresponding to abnormal sample according to GB/T5755 standard re-starts sampling, sample making and detection data, is generally two samples, with step 2) in contrast sample data contrast, it is qualified finally to determine whether.
To produce 120 car core sizing materials, conventionally entirely examine, need to make and detect 120 samples, to make and time of each sample of sulfuration is 40 minutes, at every turn can while sulfuration 3 samples, amount to 1600 minutes consuming time, the each sample of consumption of core glue, in 300g, uses glue 36000g altogether, handy 5 of each sample of wire rope consumption, every root 400mm, consumes 240000mm altogether.
Adopt the detection method of invention, the sample preparation time, at every turn can sulfuration 20 samples in each sample 40 minutes, and 120 samples amount to 240 minutes consuming time, and other four samples, according to the method for making of GB/T5755,80 minutes consuming time, amount to 320 minutes consuming time.Sample making time shorten 80%, significantly improves detection efficiency, has saved a large amount of manpowers, the energy; The consumption of core glue amounts to about 1200g, can save 90%; The each sample 150mm of wire rope, needs 18000mm altogether, can save 92%, significantly saved material; In addition the operation tested is also more simple, and meets the urgent need of producing, and reduces the occupation of capital.Meet the requirement of current green, environmental protection production.
Above-described is only certain preferred embodiments of the present invention, it should be pointed out that for a person skilled in the art, and under the prerequisite not departing from instant component and proportioning, can also make some improvement, these also should be considered as protection scope of the present invention.
Claims (3)
1. a core adhesion energy detection method for steel cable core conveying belt, is characterized in that: include following steps:
1) sample making: randomly draw 10 ~ 15g from per car core sizing material, be evenly coated on the long wire rope of 120 ~ 180mm, then at 150 DEG C, sulfuration 40min obtains sample;
2) contrast sample to make: grab sample is no less than 2 parts in qualified core sizing material, is made into contrast sample according to the method that step 1) is identical, then detect data according to GB/T5755 standard-required;
3) sample screening: the sample obtained in step 1) is first prescinded the core glue of with wire rope bonding about 1/4th, then manual tear all the other 3/4ths core glue bonding with wire rope after, according to the attached glue situation on wire rope surface, find out the sample of attached glue exception in conjunction with contrast sample, all the other are qualified core glue;
4) check: the core sizing material corresponding to abnormal sample re-starts sample making, and sample making is identical with step 1), then according to GB/T5755 standard detection data, with step 2) in contrast sample detection data contrast, it is qualified finally to determine whether.
2. the core adhesion energy detection method of steel cable core conveying belt according to claim 1, is characterized in that: the core sizing material extracted in step 1) is 10g.
3. the core adhesion energy detection method of steel cable core conveying belt according to claim 1, is characterized in that: step 2) in qualified core sizing material grab sample be 2 parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210240942.8A CN102749282B (en) | 2012-07-12 | 2012-07-12 | The core adhesion energy detection method of steel cable core conveying belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210240942.8A CN102749282B (en) | 2012-07-12 | 2012-07-12 | The core adhesion energy detection method of steel cable core conveying belt |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102749282A CN102749282A (en) | 2012-10-24 |
| CN102749282B true CN102749282B (en) | 2015-09-02 |
Family
ID=47029648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210240942.8A Expired - Fee Related CN102749282B (en) | 2012-07-12 | 2012-07-12 | The core adhesion energy detection method of steel cable core conveying belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102749282B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109655337A (en) * | 2018-12-11 | 2019-04-19 | 山东威普斯橡胶股份有限公司 | A kind of detection method of steel cord conveyor belt intermediate rubber |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58197036A (en) * | 1983-01-27 | 1983-11-16 | Sumitomo Rubber Ind Ltd | Judgement of degree of adhesion between cord and rubber |
| JPH06254626A (en) * | 1993-01-08 | 1994-09-13 | Kawasaki Steel Corp | Continuous steel strip treatment line |
| CN103487372A (en) * | 2013-09-18 | 2014-01-01 | 天津盛象塑料管业有限公司 | Composite quality judgment method for steel mesh polyethylene composite pipes |
-
2012
- 2012-07-12 CN CN201210240942.8A patent/CN102749282B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58197036A (en) * | 1983-01-27 | 1983-11-16 | Sumitomo Rubber Ind Ltd | Judgement of degree of adhesion between cord and rubber |
| JPH06254626A (en) * | 1993-01-08 | 1994-09-13 | Kawasaki Steel Corp | Continuous steel strip treatment line |
| CN103487372A (en) * | 2013-09-18 | 2014-01-01 | 天津盛象塑料管业有限公司 | Composite quality judgment method for steel mesh polyethylene composite pipes |
Non-Patent Citations (2)
| Title |
|---|
| 金桂菊,等.钢丝绳芯输送带钢丝绳粘合强度的测定.《GB/T 5755-2000》.2001,全文. * |
| 陈岭军.浅析胶料与镀铜钢丝帘线粘合的影响因素.《轮胎工业》.1997,第17卷662-664. * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102749282A (en) | 2012-10-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103728891B (en) | Method and device for controlling water quality on-line monitoring data | |
| WO2007023502A3 (en) | Method and system for automatic defect detection of articles in visual inspection machines | |
| CN102749282B (en) | The core adhesion energy detection method of steel cable core conveying belt | |
| CN105304212A (en) | Production method of abrasion connection harness | |
| CN101383225A (en) | Automatic aging production line for aluminum electrolysis capacitor | |
| CN103048195A (en) | Detecting instrument for elongation amount of steel cord at specific load | |
| WO2011083399A3 (en) | Methods and apparatus to process measurements associated with drilling operations | |
| CN110978354A (en) | Tire belt layer forming mold and forming process using same | |
| EP2530460A3 (en) | Manufacture of engineering components with designed defects for analysis of production components | |
| CN202720158U (en) | Wire clamping device of tensile relaxation testing machine | |
| CN103834074B (en) | Escalator handrail styrene-butadiene rubber(SBR) of the warping strength fatigue of a kind of high stress at definite elongation and preparation method thereof | |
| CN204718770U (en) | Auto lamp front shroud proving installation | |
| CN106355379A (en) | Product test method | |
| CN103048345B (en) | Test method for detecting inclusions in steel | |
| CN105329732B (en) | The compound traction steel band detection means of elevator and detection method | |
| CN103623721A (en) | Method for determining uniformity of mixed material of refractory material | |
| CN104142295B (en) | A kind of test method and test sample of tire tread joint adhesion strength | |
| CN102059223A (en) | Device for automatically detecting electric detonators and rejecting waste electric detonators | |
| CN104677821A (en) | Method for detecting bonding property of cord fabrics and rubber in tyre | |
| CN103659152B (en) | The quick change method of belt conveyor | |
| CN202710450U (en) | Adhesiveness detecting device for tyre semi-finished product part | |
| CN102539948A (en) | Data cable quality testing system | |
| CN102193043A (en) | Testing integration method for bare board of circuit board | |
| CN104089967A (en) | Quick measurement method for aluminum, calcium or silicon content of solid plane material product | |
| CN204330558U (en) | A kind of viscosity testing device of water-soluble glue |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150902 Termination date: 20160712 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |