CN103659152B - The quick change method of belt conveyor - Google Patents
The quick change method of belt conveyor Download PDFInfo
- Publication number
- CN103659152B CN103659152B CN201210345719.XA CN201210345719A CN103659152B CN 103659152 B CN103659152 B CN 103659152B CN 201210345719 A CN201210345719 A CN 201210345719A CN 103659152 B CN103659152 B CN 103659152B
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- belt
- old
- replacing
- tugboat
- short section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
The present invention relates to handling equipment area of maintenance, it is specially the quick change method of a kind of belt conveyor; It is characterized in that: it comprises the steps, old belt is cut off, with belt clamping plate, new belt and old belt are clamped; Old belt cuts off to be formed the old belt of long section and short section of old belt again; Belt replacing tugboat is set; The old belt of long section is through belt replacing tugboat; With the fishhook of crane, old for long section belt is upwards lifted; The new belt that residue is not changed, to the distance of belt replacing tugboat, is carried out sanction by measurement gained distance and cuts by metering facility afterbody guide wheel; By remaining as the new belt changed and short section of old belt; By short section of old belt through belt replacing tugboat; With the fishhook of crane, short section of old belt is upwards lifted again, old belt detach after by bonding for new belt. The present invention adopts above-mentioned replacing options, utilizes old belt to be put in place by new belt traction, compares conventional belt replacing options, greatly saves the human and material resources required for replacing belt conveyor and time.
Description
Technical field
The present invention relates to handling equipment area of maintenance, it is specially the quick change method of a kind of belt conveyor.
Background technology
The industries such as metallurgy, cement, mine and coal have the continuous conveying equipment of substantial amounts: belt device. Due to these belt length, belt is heavy and is subject to factory building space constraint, and existing belt replacing method utilizes windlass to remove old belt, and then utilizes windlass to install new belt; So consume a large amount of manpower and materials, and inefficiency, it is difficult to meet the needs of the production program of fast pace, high strength.
Summary of the invention
It is an object of the invention to overcome the defect of existing tradition belt conveyor replacing options, it is provided that a kind of operation is convenient, replacing belt operational method fast.
In order to achieve the above object, the present invention is achieved in that
A quick change method for belt conveyor, the equipment that it uses and instrument comprise crane, belt tugboat, belt clamping plate and suspender belt, and it comprises the steps:
Step one, at equipment afterbody guide wheel place, old belt is cut off, and in the end punching that old belt exports away from belt, with belt clamping plate by the end of new belt and the clamping of old belt;
Step 2, old belt again cuts off to be formed the old belt of long section and short section of old belt in belt replacing exit;
Step 3, belt replacing tugboat is set in belt replacing exit, belt replacing tugboat is connected on belt support frame;
Step 4, it is that top pass belt replacing tugboat from it near the end in belt exit by old for long section belt;
Step 5, entangle with the top of suspender belt by old for long section belt, then with the fishhook of crane, old for long section belt is upwards lifted;
Step 6, lift to crane extreme limit of travel when the old belt of long section, it is positioned over ground with crane swing arm by through belt replacing tugboat, the old belt of long section that is pulled away from belt replacing outlet, then suspender belt is moved to belt replacing exit and repeat step 5;
The new belt that residue is not changed, to the distance of belt replacing tugboat, is carried out sanction by measurement gained distance and cuts by step 7, metering facility afterbody guide wheel;
Step 8, the end that the end of new belt residue do not changed exports away from belt replacing with short section of old belt are connected by belt clamping plate;
Step 9, it is that top pass belt replacing tugboat from it near the end in belt exit by short section of old belt;
Step 10, entangle with the top of suspender belt by short section of old belt, then with the fishhook of crane, short section of old belt is upwards lifted;
Step 11, lift to crane extreme limit of travel when short section of old belt, it is positioned over ground with crane swing arm by through belt replacing tugboat, short section of old belt being pulled away from belt replacing outlet, then suspender belt is moved to belt replacing exit and repeat step 10;
Step 12, after the old belt of long section, short section of old belt extract, by connect new belt, the old belt of long section, short section of old belt belt clamping plate remove, and by bonding for the two ends of new belt.
The present invention adopts above-mentioned replacing options, utilizes old belt to be put in place by new belt traction, so, can greatly save the human and material resources required for replacing belt conveyor and time.
Accompanying drawing explanation
Fig. 1 is the action schematic diagram of the present invention
Embodiment
Below by way of specific embodiment, the present invention is described further.
As shown in Figure 1, the quick change method of a kind of charging belt, the equipment that its uses and instrument comprise crane 1, belt tugboat 4, belt clamping plate (not shown) and suspender belt (not shown), and it comprises the steps:
Step one, old belt 2 is cut off (the B point in Fig. 1) at equipment afterbody guide wheel place, and in the end punching that old belt 2 exports away from belt, with belt clamping plate, end and the old belt 2 of new belt 3 are clamped;
Step 2, old belt 2 again cuts off to be formed the old belt of long section 22 and short section of old belt 21 in belt replacing exit;
Step 3, belt replacing tugboat 4 is set in belt replacing exit, belt replacing tugboat 4 is connected on belt support frame;
Step 4, it is that top pass belt replacing tugboat 4 from it near the end in belt exit by old for long section belt 22;
Step 5, entangle with the top of suspender belt by old for long section belt 22, then with the fishhook of crane 1, old for long section belt 22 is upwards lifted;
Step 6, lift to crane 1 extreme limit of travel when the old belt 22 of long section, it is positioned over ground with crane 1 swing arm by through belt replacing tugboat 4, the old belt 22 of long section that is pulled away from belt replacing outlet, then suspender belt is moved to belt replacing exit and repeat step 5;
The new belt 3 that residue is not changed, to the distance of belt replacing tugboat, is carried out sanction by measurement gained distance and cuts by step 7, metering facility afterbody guide wheel;
Step 8, the end that the end belt 21 old with short section of the new belt 3 residue do not changed exports away from belt replacing are connected by belt clamping plate;
Step 9, it is that top pass belt replacing tugboat from it near the end in belt exit by short section of old belt 21;
Step 10, entangle with the top of suspender belt by short section of old belt, then with the fishhook of crane 1, short section of old belt 21 is upwards lifted;
Step 11, lift to crane 1 extreme limit of travel when short section of old belt 21, with crane 1 swing arm by through belt replacing tugboat 4, be pulled away from belt replacing outlet short section of old belt 21 be positioned over ground, then suspender belt move to belt replacing exit and repeat step 10;
Step 12, after the old belt of long section 22, short section of old belt 21 extract, by connect new belt 3, the old belt of long section 22, short section of old belt 21 belt clamping plate remove, and by the two ends of new belt 3 by sulfuration process bonding.
Operation personnel should be arranged to supervise in equipment afterbody guide wheel, new and old belt junction, belt replacing tugboat place, belt replacing exit when implementation step five, step 10, to prevent belt offsets.
The present invention adopts above-mentioned replacing options, old belt is utilized to be put in place by new belt traction, compare original tradition to change belt conveyor and adopted and first remove old belt completely, then the replacing options being reintroduced back to new belt can save the human and material resources required for replacing belt conveyor and time greatly.
Claims (1)
1. a quick change method for belt conveyor, the equipment that it uses and instrument comprise crane, belt tugboat, belt clamping plate and suspender belt, it is characterised in that: it comprises the steps,
Step one, at equipment afterbody guide wheel place, old belt is cut off, and in the end punching that old belt exports away from belt, with belt clamping plate by the end of new belt and the clamping of old belt;
Step 2, old belt again cuts off to be formed the old belt of long section and short section of old belt in belt replacing exit;
Step 3, belt replacing tugboat is set in belt replacing exit, belt replacing tugboat is connected on belt support frame;
Step 4, it is that top pass belt replacing tugboat from it near the end in belt exit by old for long section belt;
Step 5, entangle with the top of suspender belt by old for long section belt, then with the fishhook of crane, old for long section belt is upwards lifted;
Step 6, lift to crane extreme limit of travel when the old belt of long section, it is positioned over ground with crane swing arm by through belt replacing tugboat, the old belt of long section that is pulled away from belt replacing outlet, then suspender belt is moved to belt replacing exit and repeat step 5;
The new belt that residue is not changed, to the distance of belt replacing tugboat, is carried out sanction by measurement gained distance and cuts by step 7, metering facility afterbody guide wheel;
Step 8, the end that the end of new belt residue do not changed exports away from belt replacing with short section of old belt are connected by belt clamping plate;
Step 9, it is that top pass belt replacing tugboat from it near the end in belt exit by short section of old belt;
Step 10, entangle with the top of suspender belt by short section of old belt, then with the fishhook of crane, short section of old belt is upwards lifted;
Step 11, lift to crane extreme limit of travel when short section of old belt, it is positioned over ground with crane swing arm by through belt replacing tugboat, short section of old belt being pulled away from belt replacing outlet, then suspender belt is moved to belt replacing exit and repeat step 10;
Step 12, after the old belt of long section, short section of old belt extract, by connect new belt, the old belt of long section, short section of old belt belt clamping plate remove, and by bonding for the two ends of new belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210345719.XA CN103659152B (en) | 2012-09-18 | 2012-09-18 | The quick change method of belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210345719.XA CN103659152B (en) | 2012-09-18 | 2012-09-18 | The quick change method of belt conveyor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103659152A CN103659152A (en) | 2014-03-26 |
| CN103659152B true CN103659152B (en) | 2016-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210345719.XA Active CN103659152B (en) | 2012-09-18 | 2012-09-18 | The quick change method of belt conveyor |
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| Country | Link |
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| CN (1) | CN103659152B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106697723B (en) * | 2016-12-02 | 2018-11-20 | 枣庄矿业（集团）有限责任公司蒋庄煤矿 | A kind of method of coal mine rubber belt conveyer replacement adhesive tape |
| CN112456207A (en) * | 2021-01-12 | 2021-03-09 | 瓮福（集团）有限责任公司 | Method for replacing conveying belt |
| CN116280899B (en) * | 2023-05-23 | 2023-10-10 | 中建安装集团有限公司 | Belt mounting tool |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101503143A (en) * | 2009-03-23 | 2009-08-12 | 中冶焦耐工程技术有限公司 | Apparatus and method for mounting belt of belt conveyor |
| CN101934915A (en) * | 2010-09-10 | 2011-01-05 | 山西晋城无烟煤矿业集团有限责任公司 | Method for replacing rubber belt by long-distance steel cord rubber belt conveyor |
| DE102009046089A1 (en) * | 2009-10-28 | 2011-05-05 | Koenig & Bauer Aktiengesellschaft | Sheet feeder for supplying print substrate to printing machine, has aligning unit provided downstream to conveyor belt, where transportation speed of belt is controllably changed depending on signal of sheet arrival sensor |
| CN102514876A (en) * | 2011-12-30 | 2012-06-27 | 大同煤矿集团有限责任公司 | Method for rapidly replacing adhesive tape |
-
2012
- 2012-09-18 CN CN201210345719.XA patent/CN103659152B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101503143A (en) * | 2009-03-23 | 2009-08-12 | 中冶焦耐工程技术有限公司 | Apparatus and method for mounting belt of belt conveyor |
| DE102009046089A1 (en) * | 2009-10-28 | 2011-05-05 | Koenig & Bauer Aktiengesellschaft | Sheet feeder for supplying print substrate to printing machine, has aligning unit provided downstream to conveyor belt, where transportation speed of belt is controllably changed depending on signal of sheet arrival sensor |
| CN101934915A (en) * | 2010-09-10 | 2011-01-05 | 山西晋城无烟煤矿业集团有限责任公司 | Method for replacing rubber belt by long-distance steel cord rubber belt conveyor |
| CN102514876A (en) * | 2011-12-30 | 2012-06-27 | 大同煤矿集团有限责任公司 | Method for rapidly replacing adhesive tape |
Non-Patent Citations (1)
| Title |
|---|
| "主井带式输送机换带实践";王东斌等;《矿山机械》;20111130;第39卷(第11期);第115-116页 * |
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| Publication number | Publication date |
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| CN103659152A (en) | 2014-03-26 |
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