CN104590812A - Tape replacing machine for replacing belt type conveyor adhesive tape - Google Patents
Tape replacing machine for replacing belt type conveyor adhesive tape Download PDFInfo
- Publication number
- CN104590812A CN104590812A CN201510030009.1A CN201510030009A CN104590812A CN 104590812 A CN104590812 A CN 104590812A CN 201510030009 A CN201510030009 A CN 201510030009A CN 104590812 A CN104590812 A CN 104590812A
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- CN
- China
- Prior art keywords
- tape
- adhesive tape
- changing
- webbing take
- conveyor belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2812/00—Indexing codes relating to the kind or type of conveyors
- B65G2812/02—Belt or chain conveyors
- B65G2812/02128—Belt conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adhesive Tapes (AREA)
Abstract
The invention discloses a tape replacing machine for replacing a belt type conveyor adhesive tape and belongs to the technical field of maintenance of mining equipment maintenance and design and manufacturing of maintenance equipment. The invention provides the tape replacing machine for replacing the belt type conveyor adhesive tape, which has a simple structure, is convenient to operate and is suitable for various fields. The tape replacing machine comprises a tape winding device and a clamping device; when the adhesive tape is replaced, the tape winding device is arranged in the middle of a belt type conveyor; an old adhesive tape which is transported to the tail part of the belt type conveyor and needs to be replaced is clamped on an adhesive tape vulcanization platform by the clamping device; the upper end of the cut-off old adhesive tape needing to be replaced is connected with one end of a new adhesive tape for replacing and the lower end of the cut-off old adhesive tape is fixed on the tape winding device; the cut-off old adhesive tape needing to be replaced is wound by the tape winding device and the new adhesive tape for replacing is arranged at the tail part of the belt type conveyor.
Description
Technical field
The present invention relates to a kind of tape swapping machine, especially relating to a kind of tape swapping machine for changing conveyor belt running, belong to mining equiment maintenance, safeguard equipment Design manufacturing technology field.
Background technology
At present, the work of belt conveyer tape swapping is generally come by belt gearing self power, winch, lifting device, needs a large amount of human and material resources, inefficiency.Particularly more change jobs to transporting formula belt conveyer local adhesive tape under long distance high spud angle, more complicated.
When using belt conveyer self power to change adhesive tape, there is shortcoming is: be only applicable to the adhesive tape replacing that adhesive tape distance is less than 400 meters, and after changing, new and old adhesive tape overlaps, old adhesive tape not easily takes out.
When changing adhesive tape with winch, the shortcoming of existence is: install new travelling apron and often often select the method to put new adhesive tape, but is difficult to by the method when changing adhesive tape process the old adhesive tape on conveyer.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of structure simple, easy to operate, is applicable to the tape swapping machine for changing conveyor belt running of multiple occasion.
For solving the problems of the technologies described above adopted technical scheme be: a kind of tape swapping machine for changing conveyor belt running, described tape swapping machine comprises Webbing take-up device and fixing device, when carrying out described adhesive tape and changing, described Webbing take-up device is arranged in the middle part of described belt conveyer, the old adhesive tape that the needs running to described belt conveying drive end unit are changed, by described gripping means grips on adhesive tape vulcanizing platform, be connected with one end of the new adhesive tape for changing by the described upper end of the old adhesive tape changed that needs of cutting off, lower end is fixed on described Webbing take-up device, and the new adhesive tape being used for changing is arranged into the afterbody of described belt conveyer while the old adhesive tape batching the described needs replacing of shearing by described Webbing take-up device.
The invention has the beneficial effects as follows: by arranging the tape swapping machine that includes Webbing take-up device and fixing device, and when carrying out described adhesive tape and changing, described Webbing take-up device is arranged in the middle part of described belt conveyer, then the old adhesive tape that the needs running to described belt conveying drive end unit are changed is made, by described gripping means grips on adhesive tape vulcanizing platform, then the described upper end of the old adhesive tape changed that needs by cutting off is made to be connected with one end of the new adhesive tape for changing, and make the described lower end of the old adhesive tape changed that needs by cutting off be fixed on described Webbing take-up device, then the new adhesive tape being used for changing is arranged into the afterbody of described belt conveyer while the old adhesive tape batching the described needs replacing of shearing by described Webbing take-up device, complete the new and old replacing of described adhesive tape.Because whole more process is all completed by described Webbing take-up device and fixing device, operating personal just does the work of some Webbing take-up device and fixing devices as described in the connection of new and old adhesive tape and starting, thus make operation become convenient, change efficiency more to significantly improve, and due to whole process use mechanized operation complete, the adhesive tape changing belt conveyer not only making described tape swapping machine may be used for horizontal arrangement is changed, and also more may be used for the adhesive tape that high spud angle and/or length is greater than the belt conveyor of long conveying distance of 400 meters and changes.Meanwhile, the tape swapping machine described in the application is owing to only including Webbing take-up device and fixing device, so structure is also very simple, as maintainability frock, its cost is also very cheap, and scalable applies.
Further, described tape swapping machine also comprises tape feeding device, is supported on the top of described belt conveyer tail bracket for the new adhesive tape changed by described tape feeding device.
The optimal way of such scheme is, described tape feeding device comprises frame, reel and brake equipment, and described reel and described brake equipment are arranged in described frame, and the described reel put in band process controls to put tape speed by described brake equipment.
The optimal way of such scheme is, described brake equipment is hydraulic brake.
Be further, described Webbing take-up device comprises actuator, power transmission, tape cartridge and winding frame, described actuator, power transmission and tape cartridge are arranged in described winding frame, the drive force of the described actuator conveying that described tape cartridge is come by described power transmission transmission.
The optimal way of such scheme is, described Webbing take-up device also comprises guide pulley, and described guide pulley is arranged in described adhesive tape and is involved in the winding frame of end.
Further, described Webbing take-up device also comprises deviation correction mechanism, and the adhesive tape be involved in by described tape cartridge is rectified a deviation by described deviation correction mechanism.
The optimal way of such scheme is, described deviation correction mechanism comprises each correction cylinder being arranged in described tape cartridge two ends.
Be further, described fixing device comprises clamping group and lower clamping group, the top of the old adhesive tape that the needs running to described belt conveying drive end unit are changed is clamped on described adhesive tape vulcanizing platform by described upper clamping group, and bottom is clamped on described adhesive tape vulcanizing platform by described lower clamping group.
Be further, described upper clamping group and described lower clamping group include train wheel bridge, lower plate and pressing handle, described train wheel bridge is connected as a whole with described lower plate respectively by the described pressing handle being arranged in two ends, and clamps the adhesive tape of corresponding site under the External Force Acting carried at described pressing handle.
Accompanying drawing explanation
Fig. 1 is the present invention for changing the layout schematic diagram during tape swapping of the tape swapping machine of conveyor belt running;
Fig. 2 is the main cutaway view of the Webbing take-up device that the present invention relates to;
Fig. 3 is Fig. 2 lateral plan;
Fig. 4 is the lateral view of the tape feeding device that the present invention relates to;
Fig. 5 is the structural representation of the clamping group that the present invention relates to.
Be labeled as in figure: Webbing take-up device 1, fixing device 2, adhesive tape 3, belt conveyer 4, adhesive tape vulcanizing platform 5, tape feeding device 6, frame 7, reel 8, brake equipment 9, actuator 10, power transmission 11, tape cartridge 12, winding frame 13, guide pulley 14, deviation correction mechanism 15, correction cylinder 16, upper clamping group 17, lower clamping group 18, train wheel bridge 19, lower plate 20, pressing handle 21.
Detailed description of the invention
As shown in Figure 1, Figure 2, be that a kind of structure provided by the invention is simple, easy to operate shown in Fig. 3, Fig. 4 and Fig. 5, be applicable to the tape swapping machine for changing conveyor belt running of multiple occasion.The described tape swapping machine described in tape swapping machine comprises Webbing take-up device 1 and fixing device 2, when carrying out described adhesive tape 3 and changing, described Webbing take-up device 1 is arranged in the middle part of described belt conveyer 4, the old adhesive tape that the needs running to described belt conveyer 4 afterbody are changed, be clamped on adhesive tape vulcanizing platform 5 by described fixing device 2, be connected with one end of the new adhesive tape for changing by the described upper end of the old adhesive tape changed that needs of cutting off, lower end is fixed on described Webbing take-up device 1, and the new adhesive tape being used for changing is arranged into the afterbody of described belt conveyer 4 while the old adhesive tape batching the described needs replacing of shearing by described Webbing take-up device 1.Like this, by arranging the tape swapping machine that includes Webbing take-up device 1 and fixing device 2, and when carrying out described adhesive tape 3 and changing, described Webbing take-up device 1 is arranged in the middle part of described belt conveyer 4, then the old adhesive tape that the needs running to described belt conveyer 4 afterbody are changed is made, be clamped on adhesive tape vulcanizing platform 5 by described fixing device 2, then the described upper end of the old adhesive tape changed that needs by cutting off is made to be connected with one end of the new adhesive tape for changing, and make the described lower end of the old adhesive tape changed that needs by cutting off be fixed on described Webbing take-up device 1, then the new adhesive tape being used for changing is arranged into the afterbody of described belt conveyer 4 while the old adhesive tape batching the described needs replacing of shearing by described Webbing take-up device 1, complete the new and old replacing of described adhesive tape 3.Because whole more process is all completed by described Webbing take-up device 1 and fixing device 2, operating personal just does the work of some Webbing take-up device 1 and fixing devices 2 as described in the connection of new and old adhesive tape and starting, thus make operation become convenient, change efficiency more to significantly improve, and due to whole process use mechanized operation complete, the adhesive tape 3 changing belt conveyer 4 not only making described tape swapping machine may be used for horizontal arrangement is changed, and also more may be used for the adhesive tape 3 that high spud angle and/or length is greater than the belt conveyor of long conveying distance 4 of 400 meters and changes.Meanwhile, the tape swapping machine described in the application is owing to only including Webbing take-up device 1 and fixing device 2, so structure is also very simple, as maintainability frock, its cost is also very cheap, and scalable applies.
In above-mentioned embodiment, conveniently the putting into of new adhesive tape, described tape swapping machine also comprises tape feeding device 6, is supported on the top of described belt conveyer 4 tail bracket for the new adhesive tape changed by described tape feeding device 6.The structure of preferred tape feeding device 6 is for comprising frame 7, reel 8 and brake equipment 9, and described reel 8 and described brake equipment 9 are arranged in described frame 7, and the described reel 8 put in band process controls to put tape speed by described brake equipment 9.Preferred brake equipment 9 is hydraulic brake.Like this, the speed of putting band can be ensured, the structure of described tape feeding device 6 can be simplified again, low as much as possible to ensure the cost of described tape swapping machine.
In above-mentioned embodiment, in order to simplify the structure of described Webbing take-up device 1 to greatest extent, both convenient making, ensure again to reduce productive costs, simultaneously also for ensureing the application of general part, described Webbing take-up device 1 comprises actuator 10, power transmission 11, tape cartridge 12 and winding frame 13, described actuator 10, power transmission 11 and tape cartridge 12 are arranged in described winding frame 13, the drive force that the described actuator 10 that described tape cartridge 12 is come by the transmission of described power transmission 11 is carried.Preferred structure is that described Webbing take-up device 1 also comprises guide pulley 14, and described guide pulley 14 is arranged in described adhesive tape 3 and is involved in the winding frame 13 of end; Described Webbing take-up device 1 also comprises deviation correction mechanism 15, and the adhesive tape 3 be involved in by described tape cartridge 12 is rectified a deviation by described deviation correction mechanism 15.Like this, when both can ensure winding, especially not damaging described new adhesive tape when being involved in new adhesive tape, and meanwhile, the marshalling of the band adhesive tape be wound on tape cartridge 12 can have been ensured again, and then ensured carrying out smoothly of tape swapping work.Now, described deviation correction mechanism 15 preferred this comprise be arranged in described tape cartridge 12 two ends each one correction cylinder 16 structure.
And in order to simplify the structure of described fixing device 2, minimum to ensure the cost of the tape swapping machine described in manufacture, fixing device 2 described in the application adopts the structure comprising clamping group 17 and lower clamping group 18, and the top of the old adhesive tape making the needs running to described belt conveyer 4 afterbody change is clamped on described adhesive tape vulcanizing platform 5 by described upper clamping group 17, bottom is clamped on described adhesive tape vulcanizing platform 5 by described lower clamping group 18, thus ensures not need the old adhesive tape changed can be stabilized on described belt conveyer 4.This enters, and described upper clamping group 17 and described lower clamping group 18 can adopt the structure including train wheel bridge 19, lower plate 20 and pressing handle 21.Like this, described upper clamping group 17 and described lower clamping group 18 are operationally, described train wheel bridge 19 and described lower plate 20 just can be connected as a whole respectively by the described pressing handle 21 being arranged in two ends, and under the External Force Acting of described pressing handle 21 conveying, clamp the adhesive tape 3 of corresponding site, reach the object simplifying described fixing device 2 structure to greatest extent, namely productive costs is reduced, clamp operation time easy to use again.
The operating process that the changing machine using the application to provide changes adhesive tape is as follows:
The first step, Non-follow control adhesive tape actuating device, the old adhesive tape that need change operates to desired location and belt conveyer 4 afterbody, after making upper and lower adhesive tape fixing by fixing device, broken belt;
Second step, moves lower adhesive tape to winding cylinder place by Webbing take-up device, makes the adhesive tape corresponding with winding cylinder hole clipping, is connected by old adhesive tape with Webbing take-up device.
3rd step, uses adhesive tape connecting device to be connected with old adhesive tape by new adhesive tape under the cooperation of crane.
4th step, frequency converter is selected suitable adhesive tape running velocity frequency start winding, and the increase along with Webbing take-up device adhesive tape diameter should regulate motor incoming frequency to maintain take-up speed.
5th step, uses crane to be hung down by Webbing take-up device adhesive tape, because the axle of Webbing take-up device is detachable, after lifting, axle is taken out installation and is convenient to change next time.
6th step, playbacked by adhesive tape in sulfuration after using the sliding force of pressure adjustable function slow releasing adhesive tape in adhesive tape fixing device after adhesive tape vulcanizing, adhesive tape is changed complete.
Claims (10)
1. for changing a tape swapping machine for conveyor belt running, it is characterized in that: described tape swapping machine comprises Webbing take-up device (1) and fixing device (2), when carrying out described adhesive tape (3) and changing, described Webbing take-up device (1) is arranged in the middle part of described belt conveyer (4), the old adhesive tape that the needs running to described belt conveyer (4) afterbody are changed, be clamped on adhesive tape vulcanizing platform (5) by described fixing device (2), be connected with one end of the new adhesive tape for changing by the described upper end of the old adhesive tape changed that needs of cutting off, lower end is fixed on described Webbing take-up device (1), and the new adhesive tape being used for changing is arranged into the afterbody of described belt conveyer (4) while the old adhesive tape batching the described needs replacing of shearing by described Webbing take-up device (1).
2. the tape swapping machine for changing conveyor belt running according to claim 1, it is characterized in that: described tape swapping machine also comprises tape feeding device (6), be supported on the top of described belt conveyer (4) tail bracket for the new adhesive tape changed by described tape feeding device (6).
3. the tape swapping machine for changing conveyor belt running according to claim 2, it is characterized in that: described tape feeding device (6) comprises frame (7), reel (8) and brake equipment (9), described reel (8) and described brake equipment (9) are arranged in described frame (7), and the described reel (8) put in band process controls to put tape speed by described brake equipment (9).
4. the tape swapping machine for changing conveyor belt running according to claim 3, is characterized in that: described brake equipment (9) is hydraulic brake.
5. the tape swapping machine for changing conveyor belt running according to any one of Claims 1 to 4, it is characterized in that: described Webbing take-up device (1) comprises actuator (10), power transmission (11), tape cartridge (12) and winding frame (13), described actuator (10), power transmission (11) and tape cartridge (12) are arranged in described winding frame (13), the drive force that the described actuator (10) that described tape cartridge (12) is come by described power transmission (11) transmission is carried.
6. the tape swapping machine for changing conveyor belt running according to claim 5, it is characterized in that: described Webbing take-up device (1) also comprises guide pulley (14), described guide pulley (14) is arranged in described adhesive tape (3) and is involved in the winding frame (13) of end.
7. the tape swapping machine for changing conveyor belt running according to claim 5, it is characterized in that: described Webbing take-up device (1) also comprises deviation correction mechanism (15), the adhesive tape (3) be involved in by described tape cartridge (12) is rectified a deviation by described deviation correction mechanism (15).
8. the tape swapping machine for changing conveyor belt running according to claim 5, is characterized in that: described deviation correction mechanism (15) comprises each correction cylinder (16) being arranged in described tape cartridge (12) two ends.
9. the tape swapping machine for changing conveyor belt running according to any one of Claims 1 to 4, it is characterized in that: described fixing device (2) comprises clamping group (17) and lower clamping group (18), the top of the old adhesive tape that the needs running to described belt conveyer (4) afterbody are changed is clamped on described adhesive tape vulcanizing platform (5) by described upper clamping group (17), and bottom is clamped on described adhesive tape vulcanizing platform (5) by described lower clamping group (18).
10. the tape swapping machine for changing conveyor belt running according to claim 9, it is characterized in that: described upper clamping group (17) and described lower clamping group (18) include train wheel bridge (19), lower plate (20) and pressing handle (21), described train wheel bridge (19) is connected as a whole with described lower plate (20) respectively by the described pressing handle (21) being arranged in two ends, and clamps the adhesive tape (3) of corresponding site under the External Force Acting carried at described pressing handle (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510030009.1A CN104590812B (en) | 2015-01-21 | 2015-01-21 | Tape replacing machine for replacing belt type conveyor adhesive tape |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510030009.1A CN104590812B (en) | 2015-01-21 | 2015-01-21 | Tape replacing machine for replacing belt type conveyor adhesive tape |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104590812A true CN104590812A (en) | 2015-05-06 |
| CN104590812B CN104590812B (en) | 2017-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510030009.1A Active CN104590812B (en) | 2015-01-21 | 2015-01-21 | Tape replacing machine for replacing belt type conveyor adhesive tape |
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| CN (1) | CN104590812B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105083848A (en) * | 2015-06-23 | 2015-11-25 | 南京梅山冶金发展有限公司 | Conveying belt replacement method |
| CN105129475A (en) * | 2015-05-29 | 2015-12-09 | 内蒙古上海庙矿业有限责任公司 | Belt lengthening system and method for belt conveyor for coal mine tunnel |
| CN105173529A (en) * | 2015-09-22 | 2015-12-23 | 中煤平朔集团有限公司 | Rapid retraction method for belt conveyer and tape handler for retraction |
| WO2018090390A1 (en) * | 2016-11-15 | 2018-05-24 | 太原理工大学 | Belt replacement device for belt conveyor |
| CN109081153A (en) * | 2018-07-25 | 2018-12-25 | 真木农业设备（安徽）有限公司 | Excrement band installs equipment |
| CN109850468A (en) * | 2018-12-24 | 2019-06-07 | 太原理工大学 | A kind of solely control Multipoint synchronous pressurization entrainment device |
| CN112728028A (en) * | 2020-12-28 | 2021-04-30 | 上海科大重工集团有限公司 | Belt changing method of belt conveyor under uninterrupted operation condition |
| CN113334059A (en) * | 2021-07-13 | 2021-09-03 | 广西科技大学 | Belt quick replacement robot for mining belt conveyor |
| CN114408449A (en) * | 2022-02-21 | 2022-04-29 | 山东科技大学 | A belt conveyor belt changing device for belt conveyor under limited space conditions |
| CN114435856A (en) * | 2022-02-14 | 2022-05-06 | 淮北矿业股份有限公司 | Coal mine rubber belt conveyor convenient for replacing rubber belt and replacing method |
| CN114986760A (en) * | 2022-07-09 | 2022-09-02 | 中煤第三建设集团机电安装工程有限责任公司 | Method for replacing rubber belt of rubber belt conveyor under special conditions |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105129475A (en) * | 2015-05-29 | 2015-12-09 | 内蒙古上海庙矿业有限责任公司 | Belt lengthening system and method for belt conveyor for coal mine tunnel |
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| CN105173529A (en) * | 2015-09-22 | 2015-12-23 | 中煤平朔集团有限公司 | Rapid retraction method for belt conveyer and tape handler for retraction |
| WO2018090390A1 (en) * | 2016-11-15 | 2018-05-24 | 太原理工大学 | Belt replacement device for belt conveyor |
| CN109081153A (en) * | 2018-07-25 | 2018-12-25 | 真木农业设备（安徽）有限公司 | Excrement band installs equipment |
| CN109850468B (en) * | 2018-12-24 | 2020-11-13 | 太原理工大学 | An independent control multi-point synchronous pressure entrainment device |
| CN109850468A (en) * | 2018-12-24 | 2019-06-07 | 太原理工大学 | A kind of solely control Multipoint synchronous pressurization entrainment device |
| CN112728028A (en) * | 2020-12-28 | 2021-04-30 | 上海科大重工集团有限公司 | Belt changing method of belt conveyor under uninterrupted operation condition |
| CN113334059A (en) * | 2021-07-13 | 2021-09-03 | 广西科技大学 | Belt quick replacement robot for mining belt conveyor |
| CN114435856A (en) * | 2022-02-14 | 2022-05-06 | 淮北矿业股份有限公司 | Coal mine rubber belt conveyor convenient for replacing rubber belt and replacing method |
| CN114408449A (en) * | 2022-02-21 | 2022-04-29 | 山东科技大学 | A belt conveyor belt changing device for belt conveyor under limited space conditions |
| CN114408449B (en) * | 2022-02-21 | 2024-05-24 | 山东科技大学 | Belt replacing device for belt conveyor under limited space condition |
| CN114986760A (en) * | 2022-07-09 | 2022-09-02 | 中煤第三建设集团机电安装工程有限责任公司 | Method for replacing rubber belt of rubber belt conveyor under special conditions |
| CN114986760B (en) * | 2022-07-09 | 2024-05-10 | 中煤第三建设集团机电安装工程有限责任公司 | Method for replacing rubber belt of rubber belt conveyor under special condition |
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| Publication number | Publication date |
|---|---|
| CN104590812B (en) | 2017-04-26 |
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